SICK 1101561, Operating Instructions Manual

Page 1: ...O P E R A T I N G I N S T R U C T I O N S scanGrid2 I O Safe multibeam scanner...

Page 2: ...ssible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The tr...

Page 3: ...of the machine 16 4 2 Operating entity of the machine 16 4 3 Design 16 4 3 1 Protection from interference 17 4 3 2 Preventing unprotected areas 18 4 3 3 Response time of the safe multibeam scanner 19...

Page 4: ...signer 47 7 4 4 Reading and transferring the configuration using the Safety Assistant app 48 7 5 Overview Safety Designer 48 7 6 Configuring the safe multibeam scanner Safety Designer 49 7 6 1 Identif...

Page 5: ...rse of the OSSD test over time 78 13 4 Protective field range 78 13 5 Dimensional drawings 79 14 Ordering information 80 14 1 Scope of delivery 80 14 2 Ordering information 80 15 Accessories 81 15 1 B...

Page 6: ...nto the electrical control page 28 Electrical installation page 39 Safety experts such as CE authorized repre sentatives compliance officers people who test and approve the application Project plannin...

Page 7: ...not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arr...

Page 8: ...1040 10 and 1040 11 except compliance with IEC 60825 1 2014 as described in Laser Notice No 56 dated 08 05 2019 The laser is eye safe The laser marking is located on the back of the safe multibeam sc...

Page 9: ...onal work safety regulations Mechanical mounting electrical installation and commissioning For the task a person is considered qualified when he she has the expertise and experience in the relevant fi...

Page 10: ...f it The device scans the environment in two dimensions using infrared laser beams The safe multibeam scanner operates on the principle of time of flight measurement It emits light pulses in regular v...

Page 11: ...ons and for example to trigger a warning signal as soon as an object is detected The safe multibeam scanner uses 8 geometrically arranged sensor modules to build up a gapless detection area Each senso...

Page 12: ...ce communicates with the controller via local inputs and outputs incl 2 OSSDs 3 3 2 System connection The safe multibeam scanner is connected to the machine via the system connection The system connec...

Page 13: ...e to transfer data to an NFC capable mobile device You need the Safety Assistant app provided by SICK to do this You can read already verified configurations from one device and transfer them to other...

Page 14: ...m control elements can use this signal to end the dangerous state for example to stop the machine or vehicle The warning field monitors larger areas than the protective field Simple switching function...

Page 15: ...detected by the ESPE NOTICE To prevent the access protection from being manipulated install a mechanical manip ulation protection This prevents the safe multibeam scanner from being manually misadjus...

Page 16: ...ith or changed except for the procedures described in this document The device must only be repaired by the device manufacturer or by someone authorized by the device manufacturer Improper repair can...

Page 17: ...from interference Interference by lasers Laser beams from other laser sources can affect the safe multibeam scanner and thus reduce the availability of the machine Measures to increase availability b...

Page 18: ...ted by the safe multibeam scanner Figure 8 Unsecured areas Width of the unsecured area Length of the unsecured area Remedial measures Mounting of deflector plates to protect the undetected areas Mount...

Page 19: ...in parallel After switching to another monitoring case the safe multibeam scanner can access the results for the now active protective and warning fields without delay This also applies if multiple sa...

Page 20: ...ce of the protective field from the wall 4 3 6 Mobile hazardous area protection In mobile hazardous area protection the safe multibeam scanner is mounted with a horizontal scan plane e g on an automat...

Page 21: ...aded vehicle with supplements for measurement error and the lack of ground clearance When calculat ing the protective field width the impact of turning must be considered separately If you define a nu...

Page 22: ...ing the response time of the safe multibeam scanner Distance covered during the response time of the vehicle control incl signal propagation time A vehicle s braking distance does not increase linearl...

Page 23: ...e vehicle in the current monitoring case Further topics Response time page 77 4 3 6 4 Calculation example for the protective field length Calculation example for the protective field length SL SL SA T...

Page 24: ...mm where hmin minimum height in millimeters mm Lmax maximum length used for protective or warning fields in millimeters mm Table 3 Example values for the minimum height Maximum length used mm Minimum...

Page 25: ...ve field is orthogonal to the approach direction and the safe multi beam scanner is mounted before or after the passage S Figure 17 Stationary application with vertical scan plane Important informatio...

Page 26: ...efines the position at which the safe multibeam scanner is mounted The protective field must be defined according to the following specifications The distance between the reference plane floor and the...

Page 27: ...ationary applications The calculation of the minimum distance is based on international or national stan dards and statutory requirements applicable at the place of installation of the machine If the...

Page 28: ...d all devices responsible for safety comply with the required performance level and the required category for example according to ISO 13849 1 Power is supplied to all electrically connected devices i...

Page 29: ...oncept the signal is analyzed by safety relays or a safety controller for example Prerequisites Take the following requirements into consideration when implementing safety func tions in PNP mode The m...

Page 30: ...ltibeam scanner has three static control inputs IN 1 IN 2 IN 3 The static control inputs accept signals for switching between different monitoring cases Prerequisites The safety related parts of the c...

Page 31: ...ts are ignored for the duration of the configured switch on delay If the control device that you use to switch the static control inputs cannot switch to the appropriate input condition within 10 ms f...

Page 32: ...rt interlock prevents the machine from automatically starting up for example after a protective device has responded while the machine is operating or after chang ing the machine s operating mode The...

Page 33: ...are complied with and the protective device is active for all of the machine s operating modes This includes the following points compliance with standards correct use of the protective device suitab...

Page 34: ...ired or that some thorough checks must take place more frequently In many cases it makes sense to carry out the following thorough checks together with the regular thorough check Visual check of the m...

Page 35: ...the path of the vehicle and check whether the vehicle comes to a stop in time b If a number of protective fields are used in different monitoring cases for exam ple check whether the vehicle comes to...

Page 36: ...eads Have the protective device or its parts been dismantled Is the protective device damaged Is the protective device severely contaminated Is the front screen contaminated scratched or destroyed Has...

Page 37: ...tions the device may become detached or damaged Persons and parts of the body to be protected may not be recognized in case of non observance b Only use SICK approved brackets for mounting b Take appr...

Page 38: ...les NOTE Use M5 screws Minimum depth of thread 12 mm Tightening torque 4 5 Nm 5 0 Nm In case of strong vibrations see data sheet use screw locking devices to secure the fixing screws Complementary inf...

Page 39: ...rerequisites Project planning has been completed Mounting is complete Electrical installation according to project planning Electrical installation according to the requirements of see Integrating the...

Page 40: ...4 OSSD2 OSSD2 switching output 2 5 Uni O Universal output configurable monitoring result conta mination error 6 IN 1 Control input 1 Monitoring case switching 7 IN 2 Control input 2 Monitoring case sw...

Page 41: ...same way or if you want to replace a device you can use the Safety Assistant app to read a verified configuration from one device and transfer it to another device The USB connection and the NFC inte...

Page 42: ...May read configuration from the device Maintenance personnel Deactivated ex works i e it is not initially possible to log on as a maintenance techni cian The user group can be activated by the user gr...

Page 43: ...Authorized client and SICK service user groups is allowed Change own password allowed Changing the pass words of the Mainte nance personnel and Authorized client user groups is allowed NOTICE If you c...

Page 44: ...via the main navigation menu Overview Here you can check the most important information as well as the measurement data and the current status of the device see Overview Safety Designer page 48 Config...

Page 45: ...ne configuration To configure one or more devices offline create a Project device in Safety Designer without linking it to a physical device You can then configure the project device in Safety Designe...

Page 46: ...ce window of Safety Designer on the Transfer page to the connected device At the left you see the values configured in the project for the device If the device is connected you see the values saved in...

Page 47: ...f the connected device flashes red and green alternately 4 In the main navigation pane click on Configuration The Configuration menu opens The different pages within the configuration are displayed in...

Page 48: ...ety Assistant app via the Configure scanGrid menu item The read configurations are stored on the mobile device When transferring a configuration you need to select the configuration on the mobile devi...

Page 49: ...fferent pages within the configuration are displayed in the Navigation area 2 In the Navigation area click on Identification The Identification page opens On this page you specify the device name appl...

Page 50: ...saved in the project file on the computer and transmitted to the device The Safety Designer supports the following file formats BMP GIF JPG PNG TIF Description A description makes it easier to underst...

Page 51: ...ttings for all fields Toolbar Use the tools to draw the fields of a field set Table 10 Buttons on the toolbar Arrow tool for selecting objects Hand tool for moving the work space Draw a field using po...

Page 52: ...ed Yellow Fields and field sets You can create up to 4 field sets You can create one protective field and one warning field per field set If you create a field set with a protective field and a warnin...

Page 53: ...air Setting the restart delay for the OSSD pair Figure 25 Inputs and outputs local 1 Connection overview System connection of the safe multibeam scanner 2 Connecting cable with pin assignment 3 Availa...

Page 54: ...ing The front screen should be cleaned soon Contamination error All safety outputs in the OFF state The front screen is severely contaminated and must be cleaned immediately Error Indicates an error i...

Page 55: ...change in input states the inputs are ignored for the duration of the configured switch on delay Monitoring case table You can create different monitoring cases in the monitoring case table You have...

Page 56: ...ontamination information front screen The Uni O universal output is in the configured normal state during sleep mode no active signal Hi setting The Uni O universal output is in the LOW state during s...

Page 57: ...port 2 Composition of the report Composition of the report You can assemble the contents of the report as required Complementary information National and international standards promote or recommend s...

Page 58: ...ser group Further topics User groups page 42 Resetting the password for the Administrator user group page 58 7 8 1 Resetting the password for the Administrator user group Overview If you have forgotte...

Page 59: ...manually start or stop the safety function Use the buttons on the toolbar of the device window to do this Table 14 Starting and stopping the safety function Start Starts the safety function Stop Stops...

Page 60: ...sure after each change to the machine the integration or the operating and boundary conditions of the safe multibeam scanner Perform commissioning again 8 2 Overview Prerequisites Project planning has...

Page 61: ...ics Troubleshooting page 66 8 5 Check during commissioning and modifications The test is intended to ensure that the hazardous area is monitored by the protective device and any attempted access to th...

Page 62: ...ardous area is prevented b Carry out the checks according to the instructions from the manufacturer of the machine and from the operating entity 9 3 LEDs Overview The safe multibeam scanner has a STAT...

Page 63: ...r categories page 66 Flashing yellow 3 Hz Recoverable error see Error cate gories page 66 Flashing red and yel low alter nately The device is not configured or an error has been detected in the con fi...

Page 64: ...s The STATE LED of the safe multibeam scanner flashes yellow 1 Hz for a contamination warning 3 Hz for a contamination error Depending on the configuration the safe multibeam scanner sends a signal to...

Page 65: ...screw the fixing screws and remove the defective safe multibeam scanner 3 Mount the new safe multibeam scanner 4 Reconnect the connecting cables to the new safe multibeam scanner 5 Configure the safe...

Page 66: ...ead and view the data at a later time in Safety Assistant app Further topics LEDs Seite 62 11 2 Safety DANGER Hazard due to lack of effectiveness of the protective device Persons and parts of the body...

Page 67: ...te You need to check the configuration in Safety Designer and if necessary reconfigure the device Device error Device errors are serious errors where all safety outputs switch to the OFF state and the...

Page 68: ...s in the bottom part of the window ways to solve them are also shown 11 4 2 Data recorder Overview You can use the data recorder to record the device signals and play saved recordings Depending on the...

Page 69: ...Figure 28 Live view TROUBLESHOOTING 11 8025936 2021 01 08 SICK O P E R A T I N G I N S T R U C T I O N S scanGrid2 I O 69 Subject to change without notice...

Page 70: ...quisites Existing connection between Safety Designer and device Configuration in the project and configuration in the device are synchronized Typical applications Check where a person can stay or when...

Page 71: ...tatus of the segments Configuration information Fault diagnosis with error code error description STATE LED and troubleshooting details Approach b Hold the NFC capable mobile device near the marked NF...

Page 72: ...n accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 12 DECOMMISSIONING 72 O P E R A T I N G I N S T R U C...

Page 73: ...plement ZE for back ground related measurement error 220 mm details ZE supplement for background related mea surement error page 26 Multiple sampling 1 4 1 At a minimum object size of 70 mm and a remi...

Page 74: ...ower consumption in sleep mode 1 W Power up delay 2 s Output signal switching devices OSSDs Type of output 2 semiconductors per OSSD pair short circuit protected4 cross circuit monitored Output mode Y...

Page 75: ...0204 1 Suitable power supply units are available as accessories from SICK Battery powered systems must be able to jumper brief power failures of 5 ms 2 A fuse with a maximum rated current of 2 A slow...

Page 76: ...s Continuous shock 100 m s2 16 ms 1 The specified enclosure rating only applies when the USB connection is sealed with the protective cover 2 Against indirect ambient light reflected from the backgrou...

Page 77: ...n and processing also influence the time up until the end of the dangerous state This includes a control s processing time and the response times of downstream contactors for example Response time The...

Page 78: ...uration and time offset for the switch off tests in an OSSD pair t1 Test pulse width typ 150 s t2 Test pulse deviation typ 100 ms t3 Test pulse interval typ 200 ms 13 4 Protective field range The effe...

Page 79: ...wings 55 7 145 6 11 5 3 5 160 12 90 1 5 1 6 5 43 6 2 10 Figure 31 Dimensional drawing TECHNICAL DATA 13 8025936 2021 01 08 SICK O P E R A T I N G I N S T R U C T I O N S scanGrid2 I O 79 Subject to ch...

Page 80: ...ns Operating instructions for download www sick com 14 2 Ordering information Table 25 Ordering information Designation Type code Part number scanGrid2 I O SG2 AAA00011IA0000 1101561 14 ORDERING INFOR...

Page 81: ...able flying leads YF2A18 100UA5XLEAX 2095654 Table 29 Ordering information for M12 connection cable 8 pin 0 25 mm2 for Multi Sensor Connector Part Type code Part number Female connector straight 0 25...

Page 82: ...nector Part Part number Multi Sensor Connector 2118543 15 5 Cleaning agent Table 32 Cleaning agent ordering information Part Part number Anti static plastic cleaner 5600006 Lens cloth 4003353 15 6 Tes...

Page 83: ...on of people or parts of the body It is used to protect people from machines and facilities that pose a risk of injury It triggers the machine or facility to adopt a safe state before a person is expo...

Page 84: ...horizontal or vertical protective field is required depending on the application The electro sensitive protective device can there fore be mounted in horizontal or vertical alignment depending on the...

Page 85: ...time The scan cycle time is the time the sensor needs for a complete scan of its detection area Example Time required by the mirror of a safety laser scanner for one rotation SIL Safety integrity lev...

Page 86: ...specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the...

Page 87: ...na IEC 60068 2 6 GB T 2423 10 IEC 60068 2 27 GB T 2423 5 IEC 60204 1 GB T 5226 1 IEC 60529 GB T 4208 IEC 60825 1 GB 7247 1 IEC 61131 2 GB T 15969 2 IEC 61140 GB T 17045 IEC 61496 1 GB T 19436 1 IEC 61...

Page 88: ...Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching below above or around the ESPE Yes No Has the maximum shutdown and or stopping time of the...

Page 89: ...topping distance as a function of the vehicle s speed 22 15 Recommended fitting height 24 16 Recommended fitting height for inverted mounting 25 17 Stationary application with vertical scan plane 25 1...

Page 90: ...and stopping the safety function 59 15 LEDs 63 16 Data recorder 70 17 General data 73 18 Safety related parameters 73 19 Interfaces 73 20 Electrical data 74 21 Mechanical data 75 22 Ambient data 75 2...

Page 91: ...LIST OF TABLES 19 8025936 2021 01 08 SICK O P E R A T I N G I N S T R U C T I O N S scanGrid2 I O 91 Subject to change without notice...

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