SICK AOS502 STS, Supplementary Operating Instructions

Page 1: ...S U P P L E M E N T A R Y O P E R AT I N G I N S T R U C T I O N S AOS502 STS Object Detection Systems...

Page 2: ...trademark of the International Business Machine Corporation MS DOS is a trademark of the Microsoft Corporation Windows is a trademark of the Microsoft Corporation Other product names in this document...

Page 3: ...16 4 2 1 Size and alignment of the fields for crane to ship collision protection 16 4 2 2 Size and alignment of the fields for crane to crane collision protection 17 4 2 3 Size and position of the tes...

Page 4: ...Q5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice 8 Electrical wiring diagram 33 9 Appendix 37 9 1 List of tables 37 9...

Page 5: ...allation commissioning operation and maintenance of the AOS502 STS object detection system The supplementary operating instructions for the AOS502 STS object detection system are only valid in conjunc...

Page 6: ...operating the system Further information about the device components used in the AOS502 STS can be found in the accompanying operating instructions For carrying out the configuration and diagnostics...

Page 7: ...of a certain function or technical measure Notes provide information about the features of a device application tips or other useful information Instructions that must be carried out in the described...

Page 8: ...ation and all applicable safety guidelines and is familiar with all relevant country specific occupational safety regulations work safety regulations guidelines and generally accepted technical rules...

Page 9: ...onnel in accordance with these supplementary operating instructions The AOS502 STS object detection system is not a safety device for human protection and it therefore does not comply with any safety...

Page 10: ...the delivery includes all components listed on the delivery note Part No Quantity Description 1064545 1 AOS502 STS Consisting of Laser scanner 1057618 2 LMS511 10100S02 laser scanner 2063034 2 Connect...

Page 11: ...and can be output via a shared application diagnostic output The laser scanners are also equipped with an internal heater The Flexi Soft control The Flexi Soft control for the AOS502 STS system consis...

Page 12: ...g object detection system whose functionality as a whole is monitored by the Flexi Soft control During later movement by a boom gantry travel the system prevents collisions with exposed ship superstru...

Page 13: ...ed in the monitored area the system sends a slow down signal warning signal to the crane followed by a stop signal in case the crane is to continue traveling For this purpose the output signals of the...

Page 14: ...ted and which switching output is addressed Evaluation cases can be activated via input signals depending on the required scenarios Ten different evaluation cases can be configured and permanently sav...

Page 15: ...s of the assigned monitoring field to the respective inputs of the Flexi Soft control The Flexi Soft control analyzes the status signals from the laser scanners based on the stored monitoring scenario...

Page 16: ...pecific dimensions The pre assignment assumes that the laser scanner is positioned roughly in the center of the monitored area Fig 6 Size and alignment of the fields for crane to ship collision protec...

Page 17: ...e completely covered A suitable layout for a stopping field can therefore not be determined That is why the evaluation cases and the stopping fields for the crane to crane collision protection are pre...

Page 18: ...with a flat area of the crane body In the figure below one of the crane girders is used as the test target Fig 10 Crane leg as test target The test fields are pre defined They are formed as triangles...

Page 19: ...ulting from mechanical movements In order to avoid reflections on the surface of the external test target the area of the test target must not be covered with a glossy coating Ideally the test target...

Page 20: ...allelism result in unintended shutdowns or detection failures X control points Fig 14 Incorrect scan plane from the side Checking that the scan plane is correct The scan plane can be correctly aligned...

Page 21: ...e inclination is subject to the selected mounting position The further the laser scanner is mounted from the lower edge the greater the inclination must be The figure below illustrates the pre set fie...

Page 22: ...ner This ensures reliable detection Fig 16 Mounting the laser scanners central position on the boom Positioning the laser scanners centrally does not impair the lateral crane to crane collision protec...

Page 23: ...s all the way along the laser scanners 1 must be positioned above the rails for the trolley 2 Fig 18 Mounting the laser scanners boom with full travel trolley For this type of mounting the laser scann...

Page 24: ...ne frame that would be suitable for use as a test target If none can be found mount a suitable test target 5 3 Mounting the Flexi Soft control The Flexi Soft control is situated in a suitable location...

Page 25: ...n between the Flexi Soft control and the individual laser scanners is established by means of Already existing and suitable cables or Individual installation cables from the Flexi Soft control to the...

Page 26: ...box on the LMS with screw terminals Refer to the figure below for the pin assignment in the connection box terminal block Fig 23 Connection of the local terminal box suggestion The jumpers between ter...

Page 27: ...n box Cable no in picture Laser scanner connection 1 I O cable 2 Data Input cable 3 Voltage supply Tab 5 Connecting the laser scanner to the connection box 6 1 2 Connection by means of distributor box...

Page 28: ...via the local distributor distributor box to the laser scanner The voltage supply ground and control input of the laser scanner in question are routed together as one signal Shielded cables must alwa...

Page 29: ...ed to be taken into account Check the performance of the power supply unit With long cables also take the voltage drop that occurs when the heater is in operation into account Depending on the length...

Page 30: ...MS 2 flashing Q3 Contamination LMS 1 or LMS 2 flashing Q4 Test command on LMS 1 and LMS 2 Tab 6 Output signals of configuration 1 Output signals of configuration 2 Expansion module Output Flexi Soft F...

Page 31: ...and crane to crane_common WARNING output fsp Tab 9 Configuration files for download Assignment of the input signals The input assignment is the same for all configurations Expansion module Input Flex...

Page 32: ...ou can find additional information on downloading the configuration files with the Flexi Soft Designer in the AOS Prime operating instructions or in the separate Flexi Soft QuickStart instructions on...

Page 33: ...ELECTRICAL WIRING DIAGRAM 8 33 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS 8 Electrical wiring diagram...

Page 34: ...8 ELECTRICAL WIRING DIAGRAM 34 8017621 ZPQ5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice...

Page 35: ...ELECTRICAL WIRING DIAGRAM 8 35 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS...

Page 36: ...8 ELECTRICAL WIRING DIAGRAM 36 8017621 ZPQ5 2017 08 15 SICK S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS Subject to change without notice...

Page 37: ...Pre configured evaluation cases and switching signals 14 Tab 3 Field sizes for crane to ship collision protection 16 Tab 4 Field sizes for the test fields 18 Tab 5 Connecting the laser scanner to the...

Page 38: ...sition of the test fields 18 Fig 12 Alignment of the test target on the crane body 19 Fig 13 Parallelism of the scan plane from the side 20 Fig 14 Incorrect scan plane from the side 20 Fig 15 Inclinat...

Page 39: ...APPENDIX 9 39 8017621 ZPQ5 2017 08 15 SICK Subject to change without notice S U P P L E M E N T A R Y O P E R A T I N G I N S T R U C T I O N S AOS502 STS...

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