SICK CLV61x FIELDBUS Series, Operating Instructions Manual

Page 1: ...O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET Bar code scanner ...

Page 2: ...hin the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R U C T I ...

Page 3: ...roduct characteristics 13 4 Transport and storage 19 4 1 Transport 19 4 2 Transport inspection 19 4 3 Storage 19 5 Mounting 20 5 1 Overview of mounting procedure 20 5 2 Scope of delivery 20 5 3 Preparation for mounting 20 5 4 Mounting location 22 5 5 Mounting the device 25 6 Electrical installation 26 6 1 Safety 26 6 2 Prerequisites for the safe operation of the device in a system 27 6 3 Pin alloc...

Page 4: ...ces 45 12 4 Mechanics electronics 46 12 5 Ambient data 46 12 6 Reading fields 47 13 Accessories 50 13 1 Additional accessories 50 13 2 Dimensional drawings brackets 51 14 Appendix 53 14 1 Notes on PROFINET 53 14 2 Configuration of the device using command strings 54 14 3 EU declaration of conformity 55 14 4 Certification in accordance with UL60950 55 14 5 Dimensional drawings 55 14 6 Abbreviations...

Page 5: ...ructions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system as an IO device Instructions are given by stages for all actions required These instructions apply to all available variants of the device More detailed informa tion for the identification of the available device type see Type Code page 12 Available device variants are lis...

Page 6: ...41 possibly in other languages Supplementary information on the Bar code scanner CLV61x DualPort PROFINET IO in English part number 8017978 and German part number 8017977 to help with integration of the device into PROFINET Product information on the Bar code scanner CLV6xx in English part number 8016144 and German part number 8016143 possibly in other languages Publications dealing with accessori...

Page 7: ... device according to the EC Machi nery Directive 2006 42 EC The device must not be used in explosion hazardous areas in corrosive environ ments or under extreme environmental conditions The device must not be used in forklift applications in low temperature conditions Any use of accessories not specifically approved by SICK AG is at your own risk WARNING Danger due to improper use Any improper use...

Page 8: ...rer must be obtained 2 6 Requirements for skilled persons and operating personnel WARNING Risk of injury due to insufficient training Improper handling of the device may result in considerable personal injury and material damage All work must only ever be carried out by the stipulated persons The operating instructions state the following qualification requirements for the various areas of work In...

Page 9: ...tions observe the safety notes and warnings set out in the following chapters of these operating instructions 2 7 2 Laser radiation The device works with a red light laser diode CAUTION Optical radiation Laser class 2 The human eye is not at risk when briefly exposed to the radiation for up to 0 25 sec onds Exposure to the laser beam for longer periods of time may cause damage to the retina The la...

Page 10: ...abel must be applied next to the output opening Controlling the Laser Diode When operating properly the device only switches the laser diode on if there is an object in the reading area or if a reading is required cyclic reading operation A laser timeout can switch off the laser diode automatically in this type of object trigger control if the pulse has stopped for too long e g the conveyor system...

Page 11: ...ion specific parameter sets that were only temporarily stored in the device Last reading result Daily operating hours counter 2 9 Protection of the environment During construction of the device attention was paid to achieving the smallest environ mental impact possible Apart from the housing the device contains no materials using silicon 2 10 Repairs Repair work on the device may only be performed...

Page 12: ... devices of the CLV61x product family are arranged according to the following type code CLV x y z a b c d e f 1 2 3 4 5 6 7 8 9 10 Table 2 Type Code Position Description Characteristic 1 Code reader V principle 2 3 Product family 61 CLV61x 4 Workspace 0 Mid Range 2 Short Range 5 Long Range 8 Long Range 5 Performance C CAN D DualPort PROFINET F Fieldbus DualPort over external CDF600 2 field bus mod...

Page 13: ...TE Not all combinations according to the type code are possible The available device var iants can be found online at www sick com CLV61x_Dual_Port 3 2 Product characteristics 3 2 1 Device view 1 4 2 ã â á ß 65 3 2 57 38 1 50 Ready G Read N Read HW Err UserDef1 SF BF P1 LNK ACT P2 LNK ACT P1 P2 50 61 2 40 96 3 78 15 0 59 1 2 3 4 41 7 1 64 6 2 0 24 19 5 0 77 43 7 1 72 5 3 85 3 35 9 0 35 22 0 87 35 ...

Page 14: ... UserDef1 SF BF P1 LNK ACT P2 LNK ACT 1 4 2 3 1 2 3 4 6 5 7 3 1 P1 P2 4 2 8 ã â á à ß 9 10 0 39 5 7 0 22 22 5 0 89 10 0 39 14 15 0 56 15 0 59 Figure 5 Structure and device dimensions with reading window on side in mm or inch 1 M5 blind tapped holes 5 mm deep 2 x for mounting the device 2 P1 PROFINET port 1 connection female connector M12 4 pin D coded 3 Cable 0 9 m type dependent with POWER connec...

Page 15: ...ers such as photoelectric sensors or incremental encoders enable reading pulses independent of the control The reading results are provided for further processing by the data interfaces In principle the codes can be identified on any side of resting or moving objects in a conveyor system one sided reading By com bining several devices it is possible to record several sides in one passage multi sid...

Page 16: ...ernative GSD configuration central via PROFINET controller 9 Male connector M12 4 pin A coded split into 2 x female connectors M12 5 pin A coded 3 2 3 Product features and functions Table 3 Overview of product features and functions of the device Product feature function Characteristic CLV61x DualPort bar code scanner Fixed focus Red light line scanner or grid scanner Reading range Long range opti...

Page 17: ...ieldbus input data interface command auto pulse free Pulse source for stop Read pulse source data interface command timer condition Bar code evaluation All current 1D code types Max number of bar codes 50 per read pulse Separation of identical codes of the same code type by read angle Data Processing Influencing the output of the reading data by event dependent evaluation conditions Influencing th...

Page 18: ...5 protection class III Small dimensions low weight Various installation options via comprehensive range of mounting accesso ries 3 PRODUCT DESCRIPTION 18 O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 8017842 ZMG5 2017 06 12 8M_DR SICK Subject to change without notice ...

Page 19: ...Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint deadlines 4 3 Storage Store the device under the following conditions Recommendation Use t...

Page 20: ...ns ground potential see Technical data page 45 To prevent condensation avoid exposing the device to rapid changes in tempera ture Protect the device from direct sunlight Device must only be mounted using the pairs of threaded mounting holes provided for this purpose Shock and vibration free mounting Equipment required Mounting device bracket with sufficient load bearing capacity and suitable dimen...

Page 21: ...d mounting bracket SICK accessories illustration of the device can differ Devices with heating Three plastic insulation panes are to be used across from the bracket for heat insula tion in devices with heating These are included with the mounting brackets for thermal decoupling SICK accessories 11 11 Figure 9 Example mountings of a device with external heating using bow shaped mounting brackets SI...

Page 22: ... distance to the bar code and aperture angle α b Angular alignment of the device b Avoidance of surface reflections b Count direction of the reading angle position of the bar code along the scan line 5 4 1 Basic allocation of the scan line to the bar code The basic allocation of the scan line to the bar code on the object depends on the ver sion of the device line or grid scanner line scanner rast...

Page 23: ...e as possible tilt and pitch Possible reading angles that can arise between scan line and bar code at all three levels in the area must be taken into account To prevent surface reflection the rotation angle should be about 105 see Avoidance of surface reflections page 24 β α γ 1 2 Figure 12 Line scanner Read angle occurring between scanning line and bar code 1 Depth of field 2 Reading distance NOT...

Page 24: ...ont 2 Line scanner reading window on side 3 Supervision 5 4 5 Count direction of the reading angle and the code angle The device can scan and decode several bar codes at each reading At the same time the location specific reading diagnostics data are determined for each of them The reading angle starting from the reading window at which the device detects the bar code on the red scanning line of t...

Page 25: ... of the device in the position where the reading is to take place conveyor static 3 Align the device with the bar code by eye When doing so be aware of the follow ing For a device with the reading window at the front ensure that the rear side with the laser warning label points in the direction of the observer and is aligned as near as possible to being parallel to the bar code surface For a devic...

Page 26: ...oltage Protect the device with a separate fuse type specific max 2 A unheated or 3 A heated at the start of the supply circuit NOTE Layout of data cables Use screened data cables with twisted pair wires Implement the screening design correctly and completely To avoid interference e g from switching power supplies motors clocked drives and contactors always use cables and layouts that are suitable ...

Page 27: ...lectrical sys tem b Ensure that the ground potential is the same at all grounding points b If the cable insulation is damaged disconnect the power supply immediately and have the damage repaired b Where local conditions are unfavorable and thus do not meet conditions for a safe earthing method same ground potential at all grounding points take measures in accordance with the following formats The ...

Page 28: ...overing several buildings Remedial measures The most common solution to prevent potential equalization currents on cable shields is to ensure low impedance and current carrying equipotential bonding If this is not possible the following solution approaches serve as a suggestion NOTICE We expressly advise against opening up the cable shields This would mean that the EMC limit values can no longer b...

Page 29: ...uipotential bonding prevents equalizing currents on the cable shields Measures for small system installations For smaller installations with only slight potential differences insulated mounting of the device and of peripheral devices may be a sufficient solution 2 1 3 8 6 4 7 5 U IO Controller PLC Power Supply CLV61x Dual Port PROFINET PROFINET Figure 18 Prevention of equipotential bonding current...

Page 30: ... housings and the local ground potential 6 3 Pin allocation of the connections Connections P1 and P2 PROFINET 1 4 3 2 Pin Signal Function 1 TD Ethernet Sender 2 TD Ethernet Sender 3 RD Ethernet Receiver 4 RD Ethernet Receiver Connection for POWER CLV61x Dx41x 1 4 3 2 Pin Signal Function 1 Vs Supply voltage 2 Reserved Do not use 3 GND Ground 4 Reserved Do not use POWER and trigger input connection ...

Page 31: ...Debouncing Max 10 000 ms standard 10 ms Properties Reverse polarity protected Can be wired using PNP output of a sensor Electrical values Low Vin 2 V Iin 0 3 mA High 6 V Vin 32 V 0 7 mA Iin 5 mA 6 3 2 Wiring notes NOTICE Faults due to incorrect wiring Incorrect wiring may result in operational faults For data transmission use only screened cables with twisted pair wires Follow the wiring notes pre...

Page 32: ...FINET Figure 20 Example of a PROFINET network design with a line or ring topology CLV61x Dx41x 1 IO controller 2 PLC 3 Adapter cable male connector RJ45 8 pin male connector M12 4 pin D coded optional 4 Cable 1 1 male connector M12 4 pin D coded male connector M12 4 pin D coded 5 Adapter cable male connector RJ45 8 pin male connector M12 4 pin D coded Cable 6 Cable 4 Cable 4 Cable 4 1 CLV61x Dx52x...

Page 33: ...er The other devices must be able to work as an MRP Client The device can be used as an MRP Client but not as an MRP Manager NOTE The device USB interface is only for temporary connection to a PC for local configura tion or diagnostics of the device ELECTRICAL INSTALLATION 6 8017842 ZMG5 2017 06 12 8M_DR SICK O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 33 Subject to change ...

Page 34: ...be found under Documentation on the online product page at www sick com CLV61x_Dual_Port 7 2 Install and launch the SOPAS ET configuration software NOTE The configuration software SOPAS ET the current system prerequisites for the PC and the instructions for downloading can be found online at www sick com SOPAS_ET 1 Electrically connect a device data interface with a PC that can connect to the Inte...

Page 35: ...ts with bar codes one after the other into the reading range of the device see Technical data page 45 see Technical data page 45 5 Check the reading result with the SOPAS ET configuration software 6 When doing so place objects at different positions angles in the reading field and ensure that the limit values for the permitted reading angles are not exceeded see Angle alignment of the device page ...

Page 36: ...configuring the device are described by the supplemen tary information on the Bar code scanner CLV61x DualPort PROFINET IO part num ber 8017977 German edition The supplementary information can be found under Documentation on the online product page at www sick com CLV61x_Dual_Port The SOPAS ET configuration software is used for device diagnostics in case of a fault In normal operation the device o...

Page 37: ...Red ON No connection between device and PROFINET con troller Possible causes Bus not connected electrically PROFINET controller not available or switched off Incorrect PROFINET name Wrong GSD file used Wrong GSD module selected Red Flashes cyclically Frequency 0 5 Hz Possible causes Configuration error in the PROFINET controller e g ID wrong no data exchange Error in the PROFINET controller when c...

Page 38: ...ng window lens must be kept clean and dry for reading This action along with any cleaning ensures full optical reading performance of the device and allows it to adequately dissipate heat resulting from internal power loss NOTICE Device damage due to improper cleaning Improper cleaning may result in device damage Never use cleaning agents containing aggressive substances Never use sharp objects fo...

Page 39: ...rn Avoid laser beam reflections caused by reflective surfaces Be particularly careful during mounting and alignment work Do not open the housing Opening the housing will not switch off the laser Open ing the housing may increase the level of risk Current national regulations regarding laser protection must be observed b Switch off the device for the duration of the cleaning operation If this is no...

Page 40: ...surfaces with an optical effect installed e g single beam photoelectric safety switches for an external reading pulse Contamination on these sensors can result in faulty switching behavior b To avoid faulty switching behavior remove contamination from the optical effect surfaces of external sensors Figure 23 Cleaning the external optical sensors read pulse encoder 9 MAINTENANCE 40 O P E R A T I N ...

Page 41: ...Dual_Port 10 2 Detailed fault analysis 10 2 1 LEDs on the device The statuses that can be read from the upper sensor LED on the device housing see Optical status indicators on the device page 36 include Operational readiness Ready Reading result status Good Read or No Read Hardware fault Firmware download status The status of communications with the PROFINET can be read from the four lower net wor...

Page 42: ... AG However rapid replacement of a device by the user is possible see Replacing the device page 42 b If a fault cannot be rectified contact the SICK customer service department To find your agency see the final page of this document NOTE Before calling make a note of all type label data such as type designation serial num ber etc to ensure faster telephone processing 10 5 Replacing the device Faul...

Page 43: ...ementary information can be found under Documentation on the online product page at www sick com CLV61x_Dual_Port 1 Align and mount new or repaired device see Mounting page 20 When doing so note the previously applied markings on the bracket or surroundings see Replacing the device page 43 2 Reinstall the connecting cables to the device 3 Switch on the supply voltage for the device The device star...

Page 44: ...e damage to the environment b Always observe the national regulations on environmental protection b Following correct disassembly pass on any commercially viable disassembled components for recycling Separate materials as far as possible by type SICK AG does not currently take back devices that cannot be repaired 11 DECOMMISSIONING 44 O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROF...

Page 45: ...Code 93 EAN GTIN EAN 128 UPC Print ratio 2 1 to 3 1 Code resolution 0 35 mm to 1 0 mm Reading areas see Reading field diagrams page 47 No of codes per scan 1 to 10 Standard decoder 1 to 6 SMART620 No of codes per reading interval 1 to 50 auto discriminating No of characters per read ing interval 1 500 No of multiple readings 1 to 99 Reading pulse Field bus input free auto pulse command 12 3 Interf...

Page 46: ...ing Max 15 W Housing Cast aluminum Housing color Light blue RAL 5012 Front screen Glass optionally plastic Safety EN 60950 1 2011 01 Enclosure rating IP 65 EN 60529 2014 09 Protection class Intended for operation in SELV systems safety extra low voltage Weight 2 Device with reading window on front 290 5 g Device with reading window on side 310 g Device with reading window on side and heating 346 g...

Page 47: ...000 lx Good read rate 75 12 6 2 Reading field diagrams CLV615 Long Range 150 5 91 5 91 7 87 9 84 11 81 13 78 5 91 150 100 3 94 3 94 3 94 100 50 1 97 1 97 1 97 50 0 Reading distance in mm inch 2 Resolution 3 b 0 35 mm 13 8 mil c 0 50 mm 19 7 mil 0 50 100 150 200 250 300 350 Reading field height in mm inch 1 b c Figure 24 Reading field diagram CLV615 with reading window on side 1 Reading field heigh...

Page 48: ...m 19 7 mil 400 15 75 300 11 81 200 7 87 100 3 94 100 3 94 200 7 87 300 11 81 400 15 75 Figure 25 Reading field diagram CLV618 with reading window on front 1 Reading field height in mm inch 2 Reading distance in mm inch 3 Resolution 12 TECHNICAL DATA 48 O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 8017842 ZMG5 2017 06 12 8M_DR SICK Subject to change without notice ...

Page 49: ...00 3 94 100 3 94 200 7 87 300 11 81 400 15 75 0 Reading field height in mm inch 1 a b c Figure 26 Reading field diagram CLV618 with reading window on side 1 Reading field height in mm inch 2 Reading distance in mm inch 3 Resolution TECHNICAL DATA 12 8017842 ZMG5 2017 06 12 8M_DR SICK O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 49 Subject to change without notice ...

Page 50: ...les can be found at www sick com CLV61x_Dual_Port Accessories for devices with heating Brackets Part no 2050705 Part no 2058082 13 ACCESSORIES 50 O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 8017842 ZMG5 2017 06 12 8M_DR SICK Subject to change without notice ...

Page 51: ...screws M5 x 8 with hexagon socket AF3 self locking M5 screw in depth max 8 mm All length measures in mm Mounting sample Bracket no 2020410 not included in delivery of quick release clamp Illustration may differ Illustration may differ Figure 27 View of the quick release dimensions in mm and combination with mounting bracket 1 Width across flats size 3 2 M5 thread hole screw in depth max 8 mm 3 Qui...

Page 52: ...7 Mounting bracket 13 ACCESSORIES 52 O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 8017842 ZMG5 2017 06 12 8M_DR SICK Subject to change without notice ...

Page 53: ...ET Conformance Classes can be found in the docu ment of the PI user organization PROFIBUS and PROFINET International You can find the document in the Downloads area at www profibus com 14 1 4 General requirements on a switch suitable for PROFINET applications For PROFINET Conformance Class B and C CC B CC C a PROFINET certified switch which can be configured as a PROFINET device must be used For f...

Page 54: ...ycle input keeps the last value from before the interruption After switching on the fieldbus power up the reading cycle input is set to its passive value 14 2 Configuration of the device using command strings As an alternative to the SOPAS ET configuration software the device can also be config ured and functions can be triggered in the device with command strings via all data interfaces The comma...

Page 55: ...LV61x_Dual_Port 14 6 Abbreviations used CAN Controlled Area Network Field bus log based on the CAN bus CDB Connection Device Basic connection box CDM Connection Device Modular connection module CLV Code reader V principle CMC Connection Module Cloning ID Identification MAC Medium Access Control MRP Media Redundancy Protocol PN PROFINET SOPAS ET SICK Open Portal for Application and Systems Engineer...

Page 56: ... mounting of the device 29 19 Wiring the switching input 31 20 Example of a PROFINET network design with a line or ring topology CLV61x Dx41x 32 21 Example of a PROFINET network design with a line or ring topology CLV61x Dx52x 32 22 LEDs on the housing 36 23 Cleaning the external optical sensors read pulse encoder 40 24 Reading field diagram CLV615 with reading window on side 47 25 Reading field d...

Page 57: ...APPENDIX 14 8017842 ZMG5 2017 06 12 8M_DR SICK O P E R A T I N G I N S T R U C T I O N S CLV61x Dual Port PROFINET 57 Subject to change without notice ...

Page 58: ...mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Singapore Phone 65 6744 3732 E Mail sales gsg sick...