SICK GMS840, Addendum To Operating Instructions

Page 1: ...MMMI MMMADDENDUM TO OPERATING INSTRUCTIONS AD D END U M TO OPERATI NG INSTRUCTIO NS GMS840 Enclosure for GMS800 Series Description Installation Technical Data Title Page ...

Page 2: ...en 9b 22399 Hamburg Germany Legal information This work is protected by copyright All rights derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modification shortening or translation of this document is prohibited without the express written permission...

Page 3: ...the enclosure 13 3 Installation 14 3 1 Safety during transport and mounting 14 3 1 1 For GMS841 ATEX IECEx and GMS842 CCSAUS 14 3 2 Scope of delivery 14 3 3 Mounting 15 3 3 1 Ensuring ambient conditions 15 3 3 2 Fitting the enclosure 15 3 4 Special protective measures as required 15 3 4 1 Protecting against dangerous sample gases 15 3 4 2 Protecting against corrosive atmospheres 15 3 4 3 For GMS84...

Page 4: ...hecks 24 5 5 1 Checking the leak tightness of sample gas lines 24 5 5 2 Checking the leak tightness of purge gas paths 24 6 Shutdown 25 6 1 Preparations for shutdown 25 6 2 Before shutdown 25 6 3 Shutdown with GMS841 ATEX IECEx and GMS842 CCSAUS 25 6 3 1 Shipping for repair 25 7 Compliances and standards 26 8 Technical data 27 8 1 Dimensions fitting position and connections 27 8 1 1 Dimensions 27 ...

Page 5: ...severe personal injury or death WARNING Risk or hazardous situation which could result in severe personal injury or death CAUTION Hazard or unsafe practice which could result in less severe or minor injuries NOTICE Hazard which could result in property damage Symbol Significance Hazard general Hazard by voltage Hazard in potentially explosive atmospheres Hazard by high temperature or hot surfaces ...

Page 6: ...defined during project planning or to the delivered system documentation Only use the device as described in Intended use the manufacturer assumes no responsibility for any other use Maintenance work should be performed as prescribed in this Manual Do not attempt any work on or repairs to the device unless described in this Manual Do not remove add or change any components in or on the device unle...

Page 7: ...document is a summary of the safety information and warnings of the GMS800 series and of the enclosure variants If the sample gas is combustible or can create a flammable gas mixture with air there can be a risk of explosions when a defect causes a leak in internal gas paths Therefore applications with combustible sample gas require additional safety precautions e g permanent enclosure purging wit...

Page 8: ...tice 1 FOR YOUR SAFETY Other documents delivered NOTE Pay primary attention to any individual information provided Operating Instructions of the safety barriers 1 1 Only for versions with intrinsically safe signal connections see Intrinsically safe signal connections option page 20 Operating Instructions RJ45 connector ...

Page 9: ...ate is located on the right side of the enclosure The product name of the enclosure is shown on the type plate The following type plates serve as examples Type plate GMS840 standard Type plate GMS841 ATEX IECEx Type plate GMS842 CCSAUS Product name Characteristic GMS840 standard GMS842 CCSAUS CCSAUS 500 Class I DIV2 Grp A B C D T4 CCSAUS 505 Class I Zone 2 Ex nA nC IIC T4 Gc Ex nA nC IIC T4 Gc GMS...

Page 10: ...eel enclosure for wall mounting For use indoors Degree of protection IP 66 If required the enclosure can be purged with inert gas openings for purge gas connections are available standard Closed with sealing plugs option Screw fittings for hose or pipe connection 2 2 2 Options Intrinsically safe signal connections Gas connections alternative for Span gas Second sample gas path Purge gas for an Ana...

Page 11: ...urged with inert gas 5 If necessary take protective measures against escaping gases e g breathing protection suctioning off Some components are hot Before touching components Observe the cooling time Only open the enclosure when it is safe to do so WARNING Risk of injury through contact with toxic sample gas Accumulated sample gas can escape when the enclosure is opened Depending on the quantity a...

Page 12: ...severely damage electronic components Before touching electrical connections and internal components Ground your body and tools used to discharge electrostatic charges Recommended method If the protective conductor is connected Touch a blank metal part of the enclosure Otherwise Touch a different blank metal surface that is connected to the protective conductor or has safe contact to the grounding...

Page 13: ...ges opening to the bottom 1 Loosen 4 M5 screws the screws are connected to the enclosure to prevent the risk of loss 2 Hold the cover on both sides and pull forwards 3 Hinge the cover in underneath in the enclosure tabs the cover has appropriate recesses Fig 3 Opening to the bottom Hinges on enclosure cover If the cover is attached with hinges it can be swiveled up The hinges can be removed Withou...

Page 14: ...ury There is a risk of injuries should the enclosure drop down due to the weight of the device and through hard protruding enclosure parts During transport and mounting Wear safety shoes Wear non slip gloves Handle the device carefully and safely Secure during transport Avoid falls and collisions Call in further personnel as assistants as required NOTE Risk of damage Do not use gas connections and...

Page 15: ...dangerous sample gases If the sample gas can be dangerous to health and or corrosive Make sure no dangerous situations can arise should a gas leak occur Check Whether a gas detector must be installed at the installation location Whether the enclosure must be purged continuously with a neutral gas during operation with monitoring the discharged purge gas as required Install appropriate additional d...

Page 16: ... connections page 27 via the purge gas connections WARNING Risk of explosion Mounting may only be carried out by trained personnel Do not carry out work on the device in potentially explosive atmospheres Only use tools approved for Ex zones If necessary Install lightning protection Gas connections see Dimensions fitting position and connections page 27 WARNING Risk of injury through contact with s...

Page 17: ...e Opening the enclosure cover page 11 Fig 4 Electrical connections To connect the electric lines Press on the power connection terminal with a screwdriver and insert the line WARNING Observe the safety information Observe the safety information in Chapter Opening the enclosure cover page 11 Power connection terminals I O module signal connections The cable inlets are suitable for cables with outer...

Page 18: ...rminals see Electrical connections page 17 5 Close the cable gland on the cable 6 Connect the external PA connection with the same electrical potential as the internal PE connection WARNING Health risk Ensure electrical safety Only connect the device to a main power supply which has a functional protective conductor PE to PA see Position of connections page 29 Only start the device when a correct ...

Page 19: ... I O module Addendum to Operating Instructions The cables have to be approved for the relevant application Only use sufficiently screened cables The shielding braid has to end in the cable duct Shorten the shielding braid accordingly Fig 5 Shielding braid 3 6 3 2 Intrinsically safe signal connections option see Intrinsically safe signal connections option page 20 3 6 4 Connecting the interfaces as...

Page 20: ...l connections when the signals are used in an Ex zone Additional modules are fitted for this purpose safety barriers All intrinsically safe connections are configured according to customer requirements Terminal assignment Individual information delivered with the device Technical information on intrinsically safe signal connections and switching see delivered Operating Instructions of the safety b...

Page 21: ...electrical equipment specifications see EN 60079 11 Install cables of intrinsic safety circuits in such a way that the required distance to other electrical devices is always maintained CAUTION Lower limit values could possibly be applicable Lower limit values could be applicable for the individual application case The composition of the potentially explosive atmosphere is decisive here Determine ...

Page 22: ...commissioning If the enclosure was opened Make sure the atmosphere in the enclosure is not inflammable Fig 7 Power supply unit 1 Before switching on If work was carried out on the power supply unit Before switching on make sure that a correct power supply unit compliant with CCSAUS or ATEX IECEx has been installed 2 Seal the enclosure tight see Closing the enclosure tight page 21 3 If the enclosur...

Page 23: ...e Check all lines for tight seat 5 4 Cleaning of the enclosure WARNING Observe the safety information Observe the safety information in Chapter Opening the enclosure cover page 11 WARNING Risk of explosion Do not carry out work on the device in potentially explosive atmospheres Only use tools approved for Ex zones WARNING Endangerment of electrical safety by cleaning the enclosure with liquids Cle...

Page 24: ...due to special sample gas properties Check the leak tightness of the connected sample gas lines in regular intervals 5 5 2 Checking the leak tightness of purge gas paths Only valid for versions with purge gas connections see Feeding purge gas for the enclosure option page 16 Check the leak tightness of purge gas paths at least once a year Check in the same manner as for leak tightness of sample ga...

Page 25: ...l keywords suffice For unclear functional problems A short description of the operating conditions and installations connected devices etc If shipping was agreed with the manufacturer The contact person at the manufacturer s who is informed about the matter A contact person in the user s company for possible questions WARNING Observe the safety information Observe the safety information in Chapter...

Page 26: ...aboratory use EU Directive EMC Electromagnetic Compatibility EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements EU 2014 34 EU ATEX Further standards and guidelines Refer to the Certificate of Conformity delivered with this device Product name Characteristic GMS840 standard GMS842 CCSAUS CCSAUS 500 Class I Div 2 Grp A B C D CCSAUS 505 Class I Zone 2 AEx nA n...

Page 27: ...imensions fitting position and connections 8 1 1 Dimensions Only install the enclosure horizontally cover opens downwards Fig 8 Hinged cover NOTE Observe clearance For lines Leave a clearance of approx 200 mm under the cover For the cover placement area Leave a downward clearance of approx 600 mm from the bottom edge of the enclosure and approx 100 mm to the rear ...

Page 28: ...d tightening torque for the screw for mixed materials and special screws as well as relieved screws The basic friction coefficient is screw fittings without lubrication μk μG 0 14 The calculated values are valid for room temperature T 20 C Dimension Pitch P Tightening torque Ma Nm 3 6 4 6 5 6 8 8 A2 a A4 80 10 9 12 9 M 1 6 0 4 0 05 0 05 0 17 0 28 M 2 0 45 0 1 0 11 0 35 0 6 M 2 5 0 45 0 21 0 23 0 7...

Page 29: ...nections Purging of enclosure option gas inlet Purging of enclosure option gas outlet LAN Power supply The cable inlets are suitable for cables with outer diameter 7 12 mm I O The cable inlets are suitable for cables with outer diameter 7 12 mm Second gas path gas inlet Second gas path gas outlet Gas inlet Gas outlet Bonding load connection 1 2 3 4 5 5 6 7 8 9 ß ...

Page 30: ...68 2 26 as well as specifications for built in Analyzer modules 0 035 mm in range 5 59 Hz Allowable vibrations acceleration 2 5 m s2 in range 59 160 Hz Jolts 15 g over 11 ms 3 3 Shock test in accordance with DIN EN 60068 2 27 Relative humidity 10 95 non condensing Ambient temperature during operation 5 45 C 41 113 F Transport storage temperature 10 70 C 14 158 F Description Material Suitable for I...

Page 31: ...64 V AC automatic switchover Power frequency AC 47 63 Hz Permissible over voltages Transient over voltages in the supply network should not exceed over voltage category II according to IEC 60364 4 443 Power input 50 300 VA depending on equipment Secondary fuse 10 A exchangeable fusible cutout 1 Required connecting cable Conductor cross section 3 times 1 5 mm2 AGW 16 Version Cable listed according ...

Page 32: ...ve 2014 35 EU Electromagnetic compatibility In accordance with EN 61326 1 EN 61326 2 1 EN 61000 6 2 EN 61000 6 4 and Directive 2014 30 EU Signal connection Parameter Specification Analog outputs 1 1 Observe information on zero potential Maximum voltage on connection terminals 13 V Allowable load 0 200 Ω Digital inputs Maximum voltage on connection terminals 26 5 V Internal resistance 300 Ω Paramet...

Page 33: ...33 8018429 1DWP V3 0 2022 06 SICK AD DE N DU M TO O P ER ATI N G I N STRU C TI ON S GMS840 Subject to change without notice TECHNICAL DATA 8 ...

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