SICK MAX30N, Operating Instructions Manual

Page 1: ...O P E R A T I N G I N S T R U C T I O N S MAX Linear encoder...

Page 2: ...permissible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG T...

Page 3: ...le connector system and cable gland 18 4 2 4 Bore hole for the retaining screw 21 4 3 Installation cavity for the piston and piston rod 23 4 3 1 Bore hole for piston 23 4 3 2 Piston rod bore hole 23 4...

Page 4: ...40 6 9 4 System startup for SAE J1939 41 6 9 5 Setting CANopen operating parameters 41 6 9 6 Setting SAE J1939 operating parameters 42 6 9 7 CANopen encoder data during operation 42 6 9 8 SAE J1939 en...

Page 5: ...ories 57 11 2 Specification of additional components 58 11 3 CE Declaration of Conformity 59 CONTENTS O P E R A T I N G I N S T R U C T I O N S MAX 5 8022793 1EFT 2021 12 15 SICK Subject to change wit...

Page 6: ...ained on the device Only trained electricians are permitted to carry out work on the electrical system or electrical assemblies 1 3 Further information MAX quickstart Technical information interface d...

Page 7: ...s vibrations surrounding media as well as electrical and magnetic fields The device is a component and must be connected to a suitable electronic control unit The MAX linear encoder fulfills the requi...

Page 8: ...re is anything you do not understand please contact SICK Customer Service Retention of documents These operating instructions b Must be made available for reference b Must be conveyed to new owners 2...

Page 9: ...ntification Type code Table 2 Type code example 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 M T X 4 8 N 1 1 R 1 0 T T Table 3 Type code description example Position Meaning Description 1 Series M Mob...

Page 10: ...C M12 5 pin digital 1 n c 2 V DC 3 GND 4 CAN_HI 5 CAN_LO D M12 5 pin digital 1 V DC 2 n c 3 GND 4 CAN_HI 5 CAN_LO 14 Connector length A strands 60 mm 1 connecting cable 300 mm 15 Measuring range Posit...

Page 11: ...pulse 5 Sound wave converter 6 Structure borne sound wave 7 Position magnet The device operates on the magnetostrictive measurement principle that records the actual path of a position magnet The rad...

Page 12: ...r from the bottom side The encoder dimensions are listed in the technical data see Encoder dimensions page 54 Recommended installation position MAX48N 3 1 2 d1 30 1 18 3 0 12 19 5 0 77 48f7 1 89 12 0...

Page 13: ...easuring range 2 Damping zone 3 Hydraulic port 1 2 3 d1 30 1 18 3 0 12 19 5 0 77 48H8 1 89 12 0 47 51 2 2 02 21 2 0 2 0 83 0 01 min 15 0 59 Figure 6 Encoder installed in the hydraulic cylinder MAX48A...

Page 14: ...easuring range 2 Damping zone 3 Hydraulic port 3 1 2 d1 32 5 1 28 21 5 0 85 31f7 1 22 55 2 2 17 22 7 0 2 0 89 0 01 min 10 0 39 3 0 12 12 0 47 Figure 8 Encoder installed in the hydraulic cylinder MAX30...

Page 15: ...for electrical connection 2 Hydraulic port Table 4 Installation cavity for the encoder housing and electrical connection Type Installation cavity for elec trical connection Installation cavity for enc...

Page 16: ...nsure proper and secure installation of the device in the cylinder a insertion chamfer must be provided NOTICE Risk of damage to the device during installation The device can be damaged by any sharp e...

Page 17: ...g 3 Installation cavity for electrical connection MAX30N 1 2 3 9 25 0 1 0 36 1 5 0 06 22 7 0 2 0 89 0 01 T1 Ra 3 2 0 13 2 0 Ra 0 8 0 03 31 H8 1 22 d1 R 0 6 0 02 Figure 12 Introduction chamfer MAX30N 1...

Page 18: ...avity for the male connector system and flange plate in accord ance with the following dimensions 12 2 0 1 0 48 21 0 0 2 0 83 0 01 21 0 0 2 0 83 0 01 12 2 0 1 0 48 4xM3 14 0 0 55 14 0 0 55 8 0 0 31 5...

Page 19: ...1 7 0 0 28 min 5 0 0 20 1 5 0 25 0 06 0 01 16 H7 0 63 15 26 0 0 2 1 02 0 01 A Figure 16 Prepare an installation cavity for the male connector system and flange plate M12 flange type L 4 2 3 3 Cable gl...

Page 20: ...plane surface in accordance with figure 18 M12 x 1 5 0 06 10 5 0 41 12 0 47 20 0 79 0 2 0 01 20 0 79 0 2 0 01 Figure 18 Preparation for cable gland installation hole Figure 19 For installation with ca...

Page 21: ...MAX48A 1 Retaining screw 2 Detailed view of retaining screw M5 screw DIN913 6 25 0 1 0 25 4 0 16 4 5 0 18 90 Figure 21 Detailed view of the slot for positioning the retaining screw Permissible tighten...

Page 22: ...8 4 5 0 18 9 25 0 1 0 37 90 Figure 23 Detailed view of the slot for positioning the retaining screw Permissible tightening torque for fastening screw 0 5 Nm 1 0 Nm taking into account the maximum forc...

Page 23: ...piston rod bore hole Device type Diameter d of bore hole for piston rod MAX48N 12 mm MAX48A 12 mm MAX30N 10 mm 4 3 2 Piston rod bore hole Prepare an installation cavity for the pressure pipe of the en...

Page 24: ...g are pre installed as shown in the figure and prevent oil from penetrating into the connector area NOTICE Risk of damage to the connecting cables during mounting Tensile loads and sharp edges can dam...

Page 25: ...of damage to the device during mounting Forces acting on the load bearing features of the housing can damage the device Do not apply any load on the pressure pipe or behind the head of the device whe...

Page 26: ...rrier in the flange ensure the lug of the con tact carrier is aligned correctly 2 Press the mounting flange into the bore in the cylinder wall 3 Fasten the mounting flange using suitable screws or riv...

Page 27: ...product information 8021725 MAX48A product information 8025846 MAX30N product information 8025847 Recommendations regarding male device connectors for devices with a cable connec tion When mounting ma...

Page 28: ...ollowing information b Ensure that the circlip and the corrugated spring washer are made from non mag netic material non ferritic steel b Ensure that the position magnet and the circlip do not rub aga...

Page 29: ...cleaning agents please observe the following Encoder with M12 male connector system Drying temperature max 90 C Pressure of the cleaning fluid 5 bar Use of a mounted metal protection cap Preventing in...

Page 30: ...eet the following requirements The cap must not be made from aluminum The cap must be made from a permanently electrically conductive material The cap must have an M12x1 thread The cap must be screwed...

Page 31: ...color code acc to 5 1 2 Type code A B M E G H 12 24 VDC 1 1 2 2 1 1 GND 0 V 3 3 3 3 3 3 Signal 4 2 4 4 4 2 n c 2 4 1 1 2 4 5 1 2 Connection diagram pin assignment for 5 pin M12 male connector 4 3 1 2...

Page 32: ...ND 0 V 3 Connect the signal 5 2 Connection diagram for vehicle electronics SIG GND VDC ECU BAT GEN M 2 1 Figure 33 Connection diagram 1 Chassis GND 2 Cable shielding optional To guarantee fault free o...

Page 33: ...hielding and the signals Operation according to EMC requirements in accordance with EN 61000 6 2 3 With the condition that the connecting cable is 30 m no surge voltage tests are required according to...

Page 34: ...l of all tolerances 2 5 mm 25 mV 0 10 mA 0 5 25 digits Table 14 Zero end point Example for a measuring range of 400 mm Output Analog VDC Analog mA PWM duty cycle CANopen SAE J1939 Signal 0 5 4 50 V 4...

Page 35: ...Technical data page 48 and other sources of interference e g electromagnetic interference can also affect the quality of the analog output signal To reduce the noise when acquiring analog measurement...

Page 36: ...nd CAN_LO 6 7 CAN bus protocols CAN bus is a machine level open field bus for serial data transmission between a central controller master and decentralized field devices slaves Various protocols can...

Page 37: ...twork Management NMTs control the status of the network and individual components They can also be used for monitoring purposes using the following objects SYNC object The SYNC object synchronizes the...

Page 38: ...actual system startup the communication parameters for opera tion need to be set in the CAN bus Only the basic procedure is described in these operating instructions Please refer to the Technical info...

Page 39: ...oller Setting the baud rate The baud rate indicates the speed of operation of the device and also the entire CAN bus The device and entire network must be set to the same baud rate The maximum baud ra...

Page 40: ...fter configuring the node parameters the device can be integrated into the network When switched on or reset the encoder performs a hardware initialization to bring all components into a defined initi...

Page 41: ...ifiers are automatically set to suitable default values and saved when programming the node ID They can subsequently be changed These operating parameters are stored in the object directory of the dev...

Page 42: ...r 5ffh 60 00 62 00 00 00 00 00 Controller To permanently save the cycle time the Save parameters command must be executed Table 32 Saving the cycle time Data source COB ID Data Destination Controller...

Page 43: ...e Limit Sta tus 0xFF PF PDU format is fixed to 255 0xFF PS PDU Specific can be 0 255 0x00 0xFF SA MAX CAN J1939 Standard Sensor Source Address 6 9 9 CANopen error messages An emergency object is sent...

Page 44: ...ge to the electronics Table 39 Errors during commissioning operation Output signal F S O Output signal in the event of a fault 4 00 20 00 mA 21 0 mA 0 50 4 50 V 5 1 V 0 25 4 50 V 5 1 V 0 50 9 50 V 10...

Page 45: ...4 Connect 0 V 0 V Alternative measuring method using a resistor e g 100 W _ VDC R Figure 38 Measuring the output signal using a resistor 1 Connect the resistor to the signal lead and 0 V lead 2 Switc...

Page 46: ...e no male connectors or cables are crushed Cover the connectors and any free cable ends with an anti static bag The original packaging for example is suitable for this purpose Also reuse the dust prot...

Page 47: ...e which can no longer be used must be disposed of in an environmentally friendly manner in accordance with the applicable country specific waste disposal regu lations As the device is categorized as e...

Page 48: ...tatus Typ 0 25 mm measuring range from 50 to 500 mm Typ 0 04 F S Measuring range from 500 to 2 500 mm Temperature drift Self heating of the electronics warm up phase Typ 0 25 mm 2 min Operational stat...

Page 49: ...age protection 12 V DC 18 V at all poles during power up 60 s 24 V to GND during power up 60 s 24 V DC 36 V at all poles during power up 60 s 48 V to GND during power up 60 s Reverse polarity protecti...

Page 50: ...009 EN 13309 2010 EN ISO 13766 1 2018 Transient pulses ISO 7637 2 ESD air and contact discharge EN 61000 4 2 ISO TR 10605 Enclosure rating Housing IP67 EN 60529 Housing with connecting cable strands I...

Page 51: ...ending on type Power up delay 250 msec Measuring frequency internal 1 ms Transmission rate cycle time CANopen 0 65 535 ms factory setting 0 ms transmission stopped SAE J1939 20 ms Setpoint tolerance 1...

Page 52: ...everse polarity protection 36 V at all poles ISO 16750 2 Insulation resistance Riso 10 M 60 s ISO 16750 2 Dielectric strength 500 V DC 0 V to housing ISO 16750 2 Mechanical data Dimensions Size MAX48...

Page 53: ...30 C 95 C 21 Storage temperature range 20 C 65 C 22 23 Permissible relative humidity 90 condensation not permitted Resistance to shocks Drop test according to IEC 60068 2 31 100 g 11 ms single shock i...

Page 54: ...480 bar 10 3 Encoder dimensions MAX48N 2 3 1 3 L 1 0 0 04 27 2 1 07 21 2 0 83 48f7 1 89 24 0 94 11 5 0 45 30 1 18 10 0 39 Figure 39 MAX48N housing without connecting cable strands 1 Measuring range 2...

Page 55: ...Dimensional drawing of position magnet MAG O 174 xx part number packaging units 1 5 10 and 50 MAG O 174 01 MAG O 174 05 MAG O 174 10 MAG O 174 50 Table 43 Dimensions of position magnet Outer diameter...

Page 56: ...BEF FA M12S 01 BEF FA M12S 05 BEF FA M12S 10 M12x1 10 05 0 40 12 05 0 47 21 05 0 83 15 8 0 62 24 0 94 17 0 67 R 15 5 0 61 4 4 0 17 Figure 44 Dimensional drawing of square flange type L BEF FA M12L xx...

Page 57: ...ailable as accessory Smalley Table 45 Electrical connection accessories flange type S L cable gland M12 flange type S 19 2 0 76 15 0 59 12 0 47 20 0 79 M12x1 11 95 0 47 20 0 79 14 0 55 3 3 0 1 3 A Mou...

Page 58: ...N MAX48A 3 53 0 14 24 99 0 98 Figure 46 O ring MAX30N Material NBR 70 Dimensions MAX48N MAX48A 40 87 x 3 53 Dimensions MAX30N 24 99 x 3 53 Support ring Included with delivery installed Available as sp...

Page 59: ...formity certificates and the current operating instructions for the product at www sick com To do so enter the product part number in the search field part number see the entry in the P N or Ident no...

Page 60: ...080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E...