SICK ReLy TIME1, Operating Instructions Manual

Page 1: ...O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 Safety relay ...

Page 2: ...ssible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ... 10 3 2 5 Restart interlock 10 3 2 6 External device monitoring 10 3 2 7 Cross circuit detection 10 3 2 8 Status indicators 10 4 Project planning 12 4 1 Manufacturer of the machine 12 4 2 Operating entity of the machine 12 4 3 Design 12 4 4 Electrical integration 13 4 4 1 Enabling current paths 13 4 4 2 Application diagnostic output 13 4 4 3 Restart interlock 14 4 4 4 External device monitoring ED...

Page 4: ...ting 26 9 1 Safety 26 9 2 Status indicator LED 26 10 Decommissioning 28 10 1 Disposal 28 11 Technical data 29 11 1 Data sheet 29 11 2 Dimensional drawings 35 11 3 Internal circuitry 35 12 Ordering information 36 12 1 Ordering information for ReLy 36 13 Annex 37 13 1 Compliance with EU directives 37 14 List of figures 38 15 List of tables 39 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S ReLy...

Page 5: ...e manufacturer and the entity operating the machine in which the device is to be integrated Area of responsibility Target group Specific chapters of these operating instruc tions 1 Manufacturer Project developers planners developers designers Project planning page 12 Technical data page 29 Installers Mounting page 16 Electricians Electrical installation page 19 Safety experts Project planning page...

Page 6: ...er which may lead to moderate or minor injuries if not prevented NOTICE Indicates a situation presenting possible danger which may lead to property damage if not prevented NOTE Indicates useful tips and recommendations Instructions to action b The arrow denotes instructions to action 1 The sequence of instructions for action is numbered 2 Follow the order in which the numbered instructions are giv...

Page 7: ...er EN 55011 Group 1 encom passes all ISM devices in which intentionally generated and or used conductor bound RF energy that is required for the inner function of the device itself occurs The safety relay must only be used within the limits of the prescribed and specified technical data and operating conditions at all times Incorrect use improper modification or manipulation of the safety relay wi...

Page 8: ...stallation and commissioning For the task a person is considered qualified when he she has the expertise and expe rience in the relevant field and is sufficiently familiar with the application of the protec tive device on the machine to be able to assess whether it is in an operationally safe state Operation and maintenance For operation and maintenance a person is considered competent when he she...

Page 9: ... Opening the input circuit causes the two enabling current paths to open immediately and for the release delayed enabling current path to open after a delay The delay time is adjustable 3 2 Product characteristics 3 2 1 Device overview RELY PWR OUT 13 23 I1 Y1 14 24 I2 Y2 A2 S1 37 A1 38 X1 X2 R1 1 2 3 4 Figure 1 Device overview 1 Device unlocking 2 LEDs 3 Front connector unlocking 4 Front connecto...

Page 10: ...The release delayed enabling current path opens with a set delay time 3 2 5 Restart interlock A restart interlock can be implemented with a reset pushbutton 3 2 6 External device monitoring Permanent external device monitoring can be implemented using external wiring 3 2 7 Cross circuit detection A cross circuit is detected on the safety capable inputs if the Contacts sensor type is configured 3 2...

Page 11: ... Safety capable input S1 Green Reset pushbutton input exter nal device monitoring EDM Y1 Green Application diagnostic output Y2 Green Application diagnostic output reset required Further topics Status indicator LED page 26 PRODUCT DESCRIPTION 3 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 11 Subject to change without notice ...

Page 12: ...s risk assessment may require the entity operating the machine to meet the obligations of a manufac turer b Apart from the procedures described in this document the components of the safety relay must not be opened or modified b Do not carry out any repair work on components Improper repair of the safety relay can lead to a loss of the protective function 4 3 Design The safety relay must be instal...

Page 13: ...nnected via safety sen sors or safety switches in order to switch the enabling current paths 4 4 1 Enabling current paths DANGER Hazard due to lack of effectiveness of the protective device b Ensure the enabling current paths are supplied by the same voltage supply 4 4 2 Application diagnostic output Application diagnostic output Y1 The signal of the Y1 application diagnostic output changes as soo...

Page 14: ...hine Death or severe injury b If you connect the safety relay to an emergency stop pushbutton you must use the restart interlock Restart interlock A reset pushbutton must be connected to allow the restart interlock to be used The reset pushbutton must be attached outside of the hazardous area It must not be possi ble to access the reset pushbutton from inside the hazardous area The entire haz ardo...

Page 15: ...and user must define the type and frequency of the thorough checks on the machine on the basis of the application conditions and the risk assessment Determination of the thorough checks must be documented in a traceable manner 4 5 1 Minimum requirements for the regular thorough check The following thorough checks must be carried out at regular intervals Thorough check of the housing for damage Tho...

Page 16: ...g is done in accordance with EN 50274 and electrical installation in accordance with IEC 60204 1 in the control cabinet with enclosure rating IP54 Mounting must be done on a non flammable base Mounting is done on a 35 mm mounting rail IEC 60715 The mounting rail is connected to the functional earth The module is installed in a vertical orientation on a horizontal mounting rail There is at least 50...

Page 17: ...e mounting rail 5 4 Module exchange Approach 1 Disconnect module and the connected components from all voltage sources 2 Take front connector with connected cables off the defective device Press the unlocking mechanism of the front connector downwards and pull out the front con nector Figure 7 Dismantle front connector MOUNTING 5 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S Re...

Page 18: ... the new module First mount in the module with bent hook and then engage in the housing Click Figure 8 Mount the front connector The front connector engages with an audible click 5 MOUNTING 18 O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 8024303 2019 12 18 SICK Subject to change without notice ...

Page 19: ...quisites Electrical installation is done in conformity with IEC 60204 1 The mounting rail is connected to the functional earth The voltage supply and connected signals meet the requirements for SELV PELV EN 61140 or NEC Class 2 UL 1310 The external voltage supply must be capable of bridging a brief power failure of 20 ms as specified in IEC 60204 1 Suitable power supply units are available as acce...

Page 20: ...and external device monitoring EDM must be wired within the control cabinet 3 With single channel base device Connect jumper between I1 and I2 4 Connect dual channel switching elements of the safety sensors between X1 and I1 or X2 and I2 5 Use with restart interlock with external device monitoring EDM Connect the N C contacts of the actuators between voltage supply Uv the N O contact of the reset ...

Page 21: ...l connected loads with varistors or RC elements The response times will increase depending on the sup pressor used Further topics Connection diagrams page 15 ELECTRICAL INSTALLATION 6 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 21 Subject to change without notice ...

Page 22: ...scale switches and the time switches The times which are possible to set for the release delay are shown in a table next to the DIP switches You can select the appropriate column in the table with the scale switch and the appropriate line in the table with the time switch Scale Time in s 5 10 15 30 0 1 CS EMSS OSSD 0 8 1 1 5 2 0 1 0 2 0 3 0 5 Figure 11 DIP switch release delay Prerequisites The sa...

Page 23: ...ration page 24 7 3 Configuring sensor type Prerequisites The safety relay is disconnected from the voltage supply Approach You can configure the sensor type connected to the safety relay here b OSSD sensor type If there are sensors with OSSD outputs connected to the safety relay set the OSSD switch to position 1 b EMSS sensor type If sensors and safety devices with volt free contact outputs are co...

Page 24: ...ion once and activate the successful configu ration process If a configuration is faulty you can fix the error without reactivating the configuration If a configuration is already valid and becomes invalid at a later time e g acciden tally changing the DIP switch position you have to fix the error and then reactivate the configuration For module exchange it can be helpful if the CS switch is at 1 ...

Page 25: ...e mounting or the electrical installation After exceptional events such as after manipulation has been detected after modification of the machine or after replacing components The thorough check ensures the following All relevant regulations are complied with and the device is effective in all of the machine s operating modes The documentation accurately reflects the state condition of the machine...

Page 26: ...lization with LED test PWR O Green No fault PWR Ö Red 2 Hz Supply voltage too low temporarily or per manently Internal error PWR Ö Red 1 Hz Configuration is invalid PWR Ö Red green Error Additional LEDs flash for accurate diagnosis OUT o Enabling current paths open OUT O Green Enabling current paths closed OUT Ö green 1 Hz Error in enabling current path OUT Ö green 5 Hz Release delay active S1 Ö G...

Page 27: ...Complementary information Configuration page 22 TROUBLESHOOTING 9 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 27 Subject to change without notice ...

Page 28: ... in accordance with national waste disposal regulations Complementary information SICK will be glad to help you dispose of these devices on request 10 DECOMMISSIONING 28 O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 8024303 2019 12 18 SICK Subject to change without notice ...

Page 29: ...g heights 2 000 m above sea level 7 5 10 5 7 5 10 4 7 5 10 3 For operating heights 2 000 4 000 m above sea level 4 10 4 4 10 3 7 5 10 3 TM mission time 20 years ISO 13849 1 Safe status when a fault occurs The normally open is open in other words the safety related enabling current paths are interrupted The release delayed enabling current path opens after the configured release delay Stop category...

Page 30: ...protected with 4 A and safety fuse gG 3 The power up delay doubles with a new configuration Table 9 Electrical data inputs I1 I2 S1 Input voltage HIGH 24 V DC 11 V DC 30 V DC Input voltage LOW 0 V DC 3 V DC 5 V DC Input capacity 15 nF Input current 4 mA 6 mA Reset time Manual 400 ms Automatic 400 ms Actuation time of reset button 140 ms 30 s Minimum power up delay 1 130 ms Minimum switch off time ...

Page 31: ...h plated Sum current 12 A Minimum switch off time 1 300 ms Mechanical service life 10 106 switching operations Max short circuit protection 400 A 1 Time the enabling current paths of the safety relay remain open before closing again Table 13 Electrical data enabling current paths 13 14 23 24 Utilization category AC 15 230 V 5 A IEC 60947 5 1 DC 13 0 1 Hz 24 V 4 A IEC 60947 5 1 Number of enabling c...

Page 32: ...lay Contact fuse with safety fuse gG or circuit breaker C Max 2 A 1 Time the enabling current paths of the safety relay remain open before closing again Table 15 Ambient data Enclosure rating IP20 IEC 60529 Ambient operating temperature At altitudes up to 2 000 m above sea level UL CSA surrounding air temperature 25 C 55 C At altitudes 2 000 m above sea level 3 000 m above sea level 25 C to 50 C A...

Page 33: ...U VDC I A 1 2 Figure 13 Switch off delay without continuous arcing 1 Inductive load L R 40 ms 2 Resistive load TECHNICAL DATA 11 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 33 Subject to change without notice ...

Page 34: ...e of contacts 13 14 and 23 24 1 Switching operations 1 000 2 Switching current A Figure 15 Electrical endurance of contacts 37 38 1 Switching operations 1 000 2 Switching current A 11 TECHNICAL DATA 34 O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 8024303 2019 12 18 SICK Subject to change without notice ...

Page 35: ...7 124 6 64 4 128 3 78 7 120 7 Figure 16 Dimensional drawing 11 3 Internal circuitry Figure 17 Internal circuitry TECHNICAL DATA 11 8024303 2019 12 18 SICK O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 35 Subject to change without notice ...

Page 36: ...mation Part Usage Type code Part number ReLy TIME1 Safety switches opto electronic protective devices magnetic safety switches RLY3 TIME100 1100688 12 ORDERING INFORMATION 36 O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 8024303 2019 12 18 SICK Subject to change without notice ...

Page 37: ...al specifications stated in the EU declaration of conformity have been used as a basis for this Complete EU declaration of conformity for download You can call up the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field at www sick com part number see the type label entry in the Ident no field ANNEX 13 8024303...

Page 38: ... front connector 20 10 DIP switch 22 11 DIP switch release delay 22 12 Release delay example 23 13 Switch off delay without continuous arcing 33 14 Electrical endurance of contacts 13 14 and 23 24 34 15 Electrical endurance of contacts 37 38 34 16 Dimensional drawing 35 17 Internal circuitry 35 14 LIST OF FIGURES 38 O P E R A T I N G I N S T R U C T I O N S ReLy TIME1 8024303 2019 12 18 SICK Subje...

Page 39: ...perating data 30 9 Electrical data inputs I1 I2 S1 30 10 Electrical data test pulse outputs X1 X2 R1 30 11 Electrical data application diagnostic output Y1 Y2 31 12 Electrical data enabling current paths 13 14 23 24 37 38 31 13 Electrical data enabling current paths 13 14 23 24 31 14 Electrical data enabling current path release delayed 37 38 32 15 Ambient data 32 16 Ordering information 36 LIST O...

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