SICK TRANSIC Extractive TRANSIC151LP, Operating Instructions Manual

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS OPERATI NG INSTRUCTIO NS TRANSIC151LP Laser Oxygen Transmitter Title Page...

Page 2: ...3 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de Place of Manufacture SICK AG Gisela Sick Str 11 79276 Reute Germany Original Documents The English edition 8015383 o...

Page 3: ...rsonal injury or death CAUTION Hazard or unsafe practice which could result in less severe or minor injuries NOTICE Hazard which could result in property damage Hazard general Please consult the docum...

Page 4: ...ATEX and IECEx 15 3 Installation 17 3 1 Project planning 17 3 1 1 Chemical tolerance 17 3 1 2 Temperature conditions 17 3 1 3 Strong light sources near the oxygen measuring probe 18 3 1 4 Pressure 18...

Page 5: ...s actual value CAL C 36 4 4 4 Signal intensity SIL 36 4 4 5 Display of active and undeleted errors ERR 36 4 4 6 Entering the password PAS 37 4 5 Menu navigation with password authorization 37 4 5 1 Pr...

Page 6: ...process 50 6 3 2 Adjustment options 50 6 3 3 One point adjustment using the keypad function CAL1 50 6 3 4 Two point adjustment using the keypad function CAL2 52 6 4 Adjustment for TRANSIC151LP ambient...

Page 7: ...o SICK 66 10 Specifications 67 10 1 Compliances 67 10 2 Ex Approvals 67 10 3 Approvals for pressure in Canada 68 10 4 Technical Data 68 10 4 1 Dimensions and bore patterns 68 10 4 2 Measured value rec...

Page 8: ...OTICE Protection against electrostatic discharges SICK products are adequately protected against ESD when used as intended Observe the generally valid ESD regulations to avoid damaging the TRANSIC151L...

Page 9: ...not been evaluated regarding the safety function as laid out in 94 9 EC Annex II Section 1 5 1 2 2 Operation in potentially explosive atmospheres The TRANSIC151LP is suitable for the following zones I...

Page 10: ...4V inlet of the TSA151 is specified with a fault voltage of Um 60V The partition wall thickness of the temperature probe is 0 2 t 1 mm In order to maintain the zone separation the temperature probe ma...

Page 11: ...ional to the amount of oxygen in the laser beam path 2 2 1 TRANSIC151LP probe design The sensor is designed as a probe for direct fitting at the measuring location The diode laser light source and the...

Page 12: ...one 0 21 02 0 21 vol T 20 80 C p 0 8 1 4 bar a PS 10 bar g DN 50 65 mm 2 3 DC 24 V PELV Connection TSA151 with TRANSIC151LP Ex ib M20 x 1 5 3 x 2 x 0 5 mm2 twisted pair shielded d 7 12 mm L 0 5 5 m lo...

Page 13: ...nclosure Analog digital output Ex ib M20 x 1 5 2 x 2 x 0 5 mm2 twisted pair shielded d 7 12 mm Voltage DC 24 V PELV Um 60V Ex e M20 x 1 5 2 x 1 5 mm2 2 x 1 0 mm2 Depending on line length d 5 9 mm Gas...

Page 14: ...on is lost for oxygen concentrations under 2 vol Non ex zone TSA151 voltage supply unit TRANSIC151LP Measuring environment TRANSIC151LP complete in differing O2 concentrations Zone 1 21 02 2 21 vol T...

Page 15: ...ce temperature 135 C dust T85 C Transmitter Transmitter Gas outside the process II 2G Ex ib IIB T4 Gb within the process II 1G Ex op is IIB T4 Ga Dust alternative outside within the process II 2D Ex i...

Page 16: ...re probe may not be exposed to corrosive atmospheres that can endanger zone separation Check the condition of the temperature probe e g for corrosion during every regular maintenance CAUTION Observe m...

Page 17: ...rors because the measured temperature value used in compensation devi ates slightly from the actual process gas temperature Avoid heat build up through direct sunlight Use the optional weather hood wh...

Page 18: ...less steel mesh filter for ambient light e g normal interior or laboratory light Use a PTFE filter for especially strong light sources e g outdoors with direct sunlight 3 1 4 Pressure Observe the spec...

Page 19: ...seals have been fitted and the installation is gas tight WARNING Acids and alkalis escaping Ensure the installation is completely sealed Installation information Only use SICK original accessories and...

Page 20: ...these cases the flange area must be insulated or heated 3 3 3 Installation angle Install the TRANSIC151LP at a self draining angle When the process is very wet ensure no liquid can reach the beam pat...

Page 21: ...ss flanges Information on the diameter of the TRANSIC151LP flange adapter and flanges can be found in the Data Table Pressure suitability page 78 The smallest DIN flange suited for the flange adapter...

Page 22: ...9 2 Flange adapter with M5 screws a Screw the four M5 flange adapter fastening screws provided more or less halfway into the prepared threads b Push the TRANSIC151LP through the process flange Check t...

Page 23: ...in the threads at the bottom of the TRANSIC151LP This simplifies fastening the two inner screws when positioning the TRANSIC151LP on the wall bracket 3 Tighten all four screws CAUTION Risk of burns t...

Page 24: ...1LP with sample gas cell see TRANSIC151LP with wall bracket and sample gas cell suitable for PS 10 bar g page 71 When a TRANSIC151LP with sample gas cell is ordered it is delivered with the cell fixed...

Page 25: ...r screws 4 2 3 5 6 1 7 1 Stainless steel mesh filter 2 External grounding connection 3 Calibration gas inlet with a 6 mm Swagelok connection optional 4 M20 1 5 cable gland for supply and signal lines...

Page 26: ...optionally available EMC cable gland Connection cable 0 5 2 5 5 m shielded twisted pair Analog and digital outputs Wiring to PELV24 DC twisted pair 1 4 5 6 2 3 WARNING Unallowed voltage supply voids t...

Page 27: ...ween both enclosures The TRANSIC151LP is delivered already connected to the TSA151 voltage supply unit with a supply cable as standard SICK delivers the following cable lengths depending on the custom...

Page 28: ...nnect to voltage supply terminals U in 4 PK pink and GY gray 5 Connect to analog output I out 5 YE yellow and GN green 6 Connect to digital output D out 6 BN brown and WH white A NAMUR digital output...

Page 29: ...voltage supply terminals PK pink and GY gray 5 Connect the analog output YE yellow and GN green 6 Connect the digital output BN brown and WH white A NAMUR contact is located between the terminals BN...

Page 30: ...ting power supply to the TSA151 voltage supply unit Supply voltage as in the Technical Data Page 76 1 Ensure the voltage is switched off 2 Remove the cover of the TSA151 voltage supply unit 3 Push the...

Page 31: ...onal The optional test gas inlet is specified when ordering Fig 13 Test gas inlet optional 1 1 Test gas inlet optional The test gas inlet has a 6 mm Swagelok for tube or hose Observe the suitability f...

Page 32: ...easurement precision Process pressure Humidity Carbon dioxide content NOTE Risk of damage to the TSA151 through dust or humidity Only open the TSA151 in a dry environment free from dust NOTE Read the...

Page 33: ...the active analog output 0 or 4 20 mA and the switching behavior in an error state are determined at order time These parameters can be changed via the maintenance interface 4 2 4 NAMUR digital outpu...

Page 34: ...other method is specified Press Up to increment a digit by one Press Dn to toggle through the digits in the display Fig 15 Blinking display 4 3 2 Safety information on using the password The menu ite...

Page 35: ...he minimum and maximum oxygen values measured since the last reset The statistics can also be restarted with the current value Fig 16 Displaying and resetting the oxygen statistics 4 4 2 Temperature s...

Page 36: ...rmine contamination on the optics Important The laser signal can be amplified so that values above 100 are possible Fig 19 Signal intensity display Information on alarm thresholds see TRANSIC151LP beh...

Page 37: ...ge 800 1400 mbar Fig 22 Reading out and changing the process pressure 4 5 2 H20 content in the process gas H2O 1 Enter the average H2O value in the sample gas Further information see Compensation of a...

Page 38: ...ustment see Two point adjustment using the keypad page 52 4 5 6 Analog output display and settings AOU 1 Press Ent to display the current output value on the analog output 2 To set fixed output values...

Page 39: ...aling the analog output 4 5 9 Digital output ALA 1 Press Ent to display the current switching position 2 To check the switching function press Ent and use Dn and Up to select the desired switching fun...

Page 40: ...pressure Standard ambient parameters Pressure 1 bar a Must be activated ambient parameters must be set The pressure outside the process in which the measuring device enclosure is installed should be...

Page 41: ...P factory calibration is carried out using dry N2 and O2 mixtures Humidity and CO2 concentrations of the calibration gases are 0 Apart from dry N2 all background gases result in a percentage measured...

Page 42: ...tration in the measured gas This is not compensated during measurement Only the second effect is due to the measuring principle and can be compensated The dependency due to the measuring principle is...

Page 43: ...g the carbon dioxide content for compensation Enter using the keypad see C02 content in process gas CO2 page 38 Influence of further background gases For further information on the influence of furthe...

Page 44: ...5 and calibrate adjust according to the description in Calibration page 54 and or Adjustment page 55 Read the instructions through carefully before making any settings or parameter changes SICK accept...

Page 45: ...sing bottled gas and with sample gas cell 1 Ensure the O ring is seated securely in the groove 2 Insert the probe into the sample gas cell 3 Push the probe against the sample gas cell and turn it cloc...

Page 46: ...fitting for pipes with 6 mm outer diameter The non return valve has an opening pressure of about 1 7 bar The first opening pressure can be higher when the non return valve has not been used for some...

Page 47: ...ustment without flowmeter Information on the relation between reference gas volume flow and reference gas pressure of the optional calibration gas inlet can be found there 0511 052 Fig 34 Volume flow...

Page 48: ...e relative humidity is set to 0 r h Both gas dilution effect and r h dependency effect are included in the Table r h Temp C 0 10 20 30 40 50 60 70 80 90 100 0 21 0 21 0 21 0 21 0 20 9 20 9 20 9 20 9 2...

Page 49: ...the operating conditions of the TRANSIC151LP set the ambient parameters of the TRANSIC151LP to the adjustment environment for the adjustment duration These settings must then be changed back to repre...

Page 50: ...und in Com pensation of ambient parameters page 40 6 3 2 Adjustment options One point adjustment using the keypad Two point adjustment using the keypad Restoring factory calibration 6 3 3 One point ad...

Page 51: ...I N S TR UC TI ON S TRANSIC151LP Subject to change without notice ADJUSTMENT 6 Fig 35 One point adjustment using the keypad 0511 090 Back Back k Ent Ent 2 x Ent Ent Dn Dn Up Up Ent Ent Ent Ent 5 s The...

Page 52: ...TRANSIC151LP see Process pressure Display and settings APP page 37 and H20 content in the process gas H2O page 37 1 Check that no error messages are active Active error messages influence adjustment...

Page 53: ...sample gas cell and turn it clockwise 45 see Fastening the TRAN SIC151LP probe in the sample gas cell page 45 4 The gas inlets of the sample gas cell are fitted with 1 8 NPT or Swagelok gas connection...

Page 54: ...process conditions when the TRANSIC151LP is reinstalled in its operating environment Let the gas flow in Wait until the measured value has stabilized Now compare the TRANSIC151LP display value with th...

Page 55: ...the gas volume the higher the gas pressure Select an adequate tubing size for the escaping gas 6 4 3 Adjustment SICK recommends a one point adjustment with a dry O2 N2 gas mixture with an O2 concentr...

Page 56: ...or messages influence adjustment Malfunction messages see Error display page 64 Error Table see Error Table page 64 2 Enter the password in menu PAS 3 Select menu item Cal1 This freezes the analog out...

Page 57: ...l down before starting maintenance work WARNING Toxic gases escaping Ensure the seals are fitted Incorrect sealing materials lead to leaks Check the installation regularly for leaks WARNING Risk of fi...

Page 58: ...rs Cleaning the mirror and lens Fig 39 Location of the mirror in the oxygen measuring probe WARNING Corrosive components can endanger operation Check all parts especially those made of stainless steel...

Page 59: ...ontaminated tip pure ethanol or isopropanol onto the surfaces Let the chemicals work in for maximum 15 minutes 7 Rinse the optical components with distilled water after cleaning 8 Dry with compressed...

Page 60: ...Risk of explosion through damaged temperature probe The temperature probe is part of the zone separation The partition wall thickness of the temperature probe is 0 2 t 1 mm Ensure the temperature pro...

Page 61: ...an O ring on the base of the transmitter probe Grasp the filter firmly slide it over the O ring and pull the filter out Only grip the filter as described above Remove the used O ring seal 2 Replace th...

Page 62: ...ittings 2066669 Designation Order code Set flange assembly M5 FKM 0 5 bar 2064905 Set flange assembly M5 Kalrez 0 5 bar 2060196 Set flange assembly M8 FKM PN10 2068216 Set flange assembly M8 Kalrez PN...

Page 63: ...ontinues but with maintenance request reported Warnings can be deactivated manually All errors are always cleared during a start All error events are stored in an EEPROM error memory 8 1 3 TRANSIC151L...

Page 64: ...mperature sensor error Contact SICK Customer Service 6 FATAL serious GAS 1 TEMPERATURE SENSOR FAILURE Temperature sensor error process gas Contact SICK Customer Service 7 FATAL serious GAS 2 TEMPERATU...

Page 65: ...unit and cables See Technical Data Page 76 36 NONFATAL non serious ANALOG OUTPUT LOAD TOO HIGH Analog output load too high Check specifications for voltage supply unit and cables See Technical Data P...

Page 66: ...Switching the TRANSIC151LP off Switch the TRANSIC151LP voltage supply off 9 4 Protecting a shutdown TRANSIC151LP Store in a protected dust free and dry place Observe the storage temperatures see Ambie...

Page 67: ...rdance with EN 60204 A 24V PELV power supply unit with Um 60V is mandatory for supplying the TSA151 to ensure electrical safety 10 2 Ex Approvals The TRANSIC151LP is suitable for the following zones I...

Page 68: ...SA 0F18864 56 Saskatchewan CSA 0F18864 56 1 Observe the following for product versions with clamping flange When a clamping flange is used in Alberta a clamping flange with CRN approval of a third par...

Page 69: ...g 46 Mounting flange with M8 bolts suitable for PS 10 bar g 33 27 5 R 4 3 55 66 50 4 x M5 2 6 1 08 1 97 1 3 2 16 All specifications in mm inches When installing with a tube with an outer diameter 80 m...

Page 70: ...hange without notice 10 SPECIFICATIONS Fig 47 Adapter flange clamping flange DIN32676 3 DN65 suitable for PS 10 bar g Fig 48 Adapter flange weldable suitable for PS 10 bar g 91 3 58 12 0 47 All specif...

Page 71: ...d sample gas cell suitable for PS 10 bar g 186 7 32 310 12 20 141 5 55 44 1 73 60 2 36 159 6 26 59 2 32 97 3 82 169 6 65 148 5 83 All specifications in mm inches 310 12 20 141 5 55 169 6 65 186 7 32 1...

Page 72: ...llation Fig 53 Weather hood for flange installation 210 8 27 389 15 31 6 5 0 26 10 0 39 10 0 39 54 5 2 15 7 0 28 103 4 06 74 2 91 280 11 02 346 13 62 44 1 73 181 7 13 52 2 05 72 25 2 84 191 7 52 181 7...

Page 73: ...73 8015383 ZUQ7 V1 3 2020 06 SICK OP E RAT IN G I N S TR UC TI ON S TRANSIC151LP Subject to change without notice SPECIFICATIONS 10 Fig 54 TSA151 voltage supply unit All dimensions in mm...

Page 74: ...s 10 s 25 s 30 s 70 s Operating pressure range 0 8 1 4 bar a Start time 2 5 min Warming up time according to specification 3 min Display 7 segment LCD LED Three colored Red yellow green Operation loc...

Page 75: ...2 7 W Possible line cross section on the connection terminals zone Ex ib Rigid Min 0 5 mm2 Max 1 5 mm2 Flexible Min 0 5 mm2 Max 1 5 mm2 Flexible with ferrule with plastic sleeve Min 0 5 mm2 Max 0 5 mm...

Page 76: ...500 V AC Possible line cross section on the connection terminals zone Ex ib Rigid Min 0 14 mm2 Max 1 5 mm2 Flexible Min 0 14 mm2 Max 1 5 mm2 Flexible with ferrule with plastic sleeve Min 0 25 mm2 Max...

Page 77: ...For maximum load of 200 Ohm Max line length 400 m with 200 Ohm load AO Max line cross section 0 5 mm2 flexible wire with ferrule For maximum load of 150 Ohm Max line length 800 m with 150 Ohm load AO...

Page 78: ...and M20 1 5 Filter Stainless steel mesh holes 0 31 mm wire thickness 0 2 mm Hydrophobic PTFE filter average pore size 8 m Materials with sample gas con tact AISI 316L 1 4404 FKM or Kalrez optional PTF...

Page 79: ...2020 06 SICK OP E RAT IN G I N S TR UC TI ON S TRANSIC151LP Subject to change without notice ANNEX 11 11 Annex 11 1 Humidity Conversion Table Table 6 Humidity Conversion Table Humidity value absolute...

Page 80: ...ol dichloromethane Dimethyl ether C2H6O 0 44 of measured value vol dimethyl ether Ethanol C2H6O 0 32 of measured value vol ethanol Hydrogen H2 1 1 The TRANSIC151LP may only be used in zones in which e...

Page 81: ...igured in the field 4 7 7 Default 10 vol O2 Hysteresis 1 vol O2 Digital output opens ONLY when fault state occurs 1 Setpoint _______ vol O2 Digital output opens when O2 value decreases below setpoint...

Page 82: ...82 8015383 ZUQ7 V1 3 2020 06 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC151LP Subject to change without notice 11 ANNEX 11 4 Password 1010...

Page 83: ...83 8015383 ZUQ7 V1 3 2020 06 SICK OP E RAT IN G I N S TR UC TI ON S TRANSIC151LP Subject to change without notice ANNEX 11...

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