SICK TRANSIC Extractive, Operating Instructions Manual

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS O PERA TING I NST RUC TIO NS TRANSIC Extractive ...

Page 2: ... Germany Legal information This work is protected by copyright Any rights derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modifica tion expurgation or translation of this document is prohibited without the express writ ten permission of SICK AG The ...

Page 3: ...irectives 7 2 2 Safety Conventions 7 2 3 Warning Signs 8 2 4 Mandatory symbols conventions 8 2 5 Safety Messages 8 2 6 Notices 9 2 7 Intended Use 10 2 7 1 RoHS Directive 10 2 7 2 Measured components 10 2 7 3 Measuring range 10 2 8 Requirements for the Qualification of Personnel 10 3 System Description 11 3 1 Characteristics 11 3 2 Gas Flow Diagram 12 3 3 Method of Operation 13 3 3 1 Settings 13 4 ...

Page 4: ...CONTENT 4 8021262 V1 0 2017 04 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC Extractive Subject to change without notice ...

Page 5: ...his document regarding the TRANSIC Extractive Contains information required during the life cycle of the System Is available to all those people who work with the System Please read this document carefully and make sure that you understand the content fully before working with the System Note Applicable standards and regulations the latest state of technological develop ment and many years of know...

Page 6: ...nstructions of the following system components Technical System Documentation EPLAN contains Technical Data Wiring diagram Gas flow diagram 1 6 Document Conventions Instruction All units of measurement in this document are originally metric units Subject to change without notice Images might differ from actual design Component Manufacturer OI_TRANSIC151LP SICK Refer to another document ...

Page 7: ...the respective field are permit ted to work on the system Follow all operational procedures Follow all local regulations Follow all local regulations regarding working with gas and electrical components Entry to system area is only permitted to authorized personnel Wear personal protective equipment PPE while on the system area DANGER DANGER indicates a hazardous situation with a high risk level w...

Page 8: ...laser Hazard by oxidizing substances Hazard by hot surfaces Hazard for the environment nature and organic life Symbol Significance Refer to another document DANGER LASER Protection Class 1 Hazard by laser Serious injuries Do not place reflective objects directly into the probe DANGER RISK BY OXIDATION PROCESS Death or serious injury will occur Check ambient conditions before start installation and...

Page 9: ...res we recommend to use only Nitrogen N2 as propellant gas If an inflammable or explosive gas mixtures can not be avoided ensure proper treatment or disposal exhaust after sample gas out let If calibrating the TRANSIC151LP with ambient air ensure proper treatment or disposal exhaust after sample gas outlet NOTICE SYSTEM WARRANTY If you disregard the safety and hazard precautions no warranty claim ...

Page 10: ...outside of theses systems SICK cannot assume any kind of warranty or liability for use outside of these systems 2 7 2 Measured components 2 7 3 Measuring range 2 8 Requirements for the Qualification of Personnel For further and detailed information about intended use of the TRNSIC151LP refer to the respective Operating Instructions Gases O2 Oxygen Component Range Unit O2 0 21 0 100 ambient measure...

Page 11: ...n The TRANSIC Extractive works extractive i e the gas to be measured is taken from the gas duct using a gas extraction probe or probes and fed to the analysis system via sample gas line s Fig 1 TRANSIC Extractive system components Legend 1 TRANSIC151LP 2 Needle valve 3 Flow meter 4 Manual valve sample gas reference gas 5 Sample and propellant gas outlet 6 Voltage supply unit 7 Injector pump 8 Prop...

Page 12: ...12 8021262 V1 0 2017 04 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC Extractive Subject to change without notice 3 SYSTEM DESCRIPTION 3 2 Gas Flow Diagram Fig 2 TRANSIC Extractive gas flow diagram ...

Page 13: ...low Higher propellant gas pressure higher sample gas flow Lower propellant gas pressure lower sample gas flow For calibration with ambient air or reference gases sample gas inlet can be switched via manual valve WARNING FLAMMABLE OR EXPLOSIVE GAS MIXTURE Serious injuries To avoid inflammable or explosive gas mixtures we recommend to use only Nitrogen N2 as propellant gas If an inflammable or explo...

Page 14: ...14 8021262 V1 0 2017 04 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC Extractive Subject to change without notice 3 SYSTEM DESCRIPTION ...

Page 15: ...tallation 4 1 Mounting Plate Fig 3 Mounting plate dimensions connections Appropriate installation site Wall Frame Rack Appropriate fixing material Bolts Nuts Dowels Anchoring A Grounding point Line connectors B Sample and reference gas connectors Swagelok 6 mm 2x C Sample gas exhaust Swagelok 10 mm D Propellant gas inlet Swagelok 6 mm ...

Page 16: ...16 8021262 V1 0 2017 04 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC Extractive Subject to change without notice 4 INSTALLATION ...

Page 17: ...bon dioxide content Fig 4 Keypad source TRANSIC151LP operating instructions Display modes Note Changes to parameters are password protected The password allows access for 30 minutes after entry Display mode Display LED Process Start duration 2 5 minutes Software Version Self test Pass Self test starts Information Self test running Warming up phase starts Normal operation Green LED remains on Measu...

Page 18: ...intenance Interface The maintenance interface is located on the connector block above the display Functions Maintenance Calibration Changing parameters Configuration of alarm thresholds For further and detailed information about operation maintenance and calibra tion of the TRANSIC151LP refer to the respective Operating Instructions ...

Page 19: ... RAT IN G I N S TR UC TI ON S TRANSIC Extractive Subject to change without notice MAINTENANCE 6 6 Maintenance For further and detailed information about maintenance of the TRANSIC151LP refer to the respective the Operating Instructions ...

Page 20: ...20 8021262 V1 0 2017 04 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC Extractive Subject to change without notice 6 MAINTENANCE ...

Page 21: ...uring probe II 1 2G Ex op is IIB T4 Ga II 2D Ex ib tb IIIC T85 C Db Power supply II 2G Ex e mb ib IIB T4 Gb II 2D Ex tb ib IIIC T85 C Db Ex approvals ATEX Sender receiver unit II 1 2G Ex ib IIB T4 Gb II 2D Ex ib tb IIIC T85 C Db Measuring probe II 1 2G Ex op is IIB T4 Ga II 2D Ex ib tb IIIC T85 C Db Power supply II 2G Ex e mb ib IIB T4 Gb II 2D Ex tb ib IIIC T85 C Db Ex approvals NEC CEC US CA Sen...

Page 22: ...oltage 24 V DC TRANSIC151LP 21 6 26 4 V For ATEX IECEx version via TSA151 a PELV power supply is mandatory Power supply Current consumption 500 mA TRANSIC151LP 240 mA depending on version Power consumption 6 W TRANSIC151LP 5 2 W depending on version Corrective functions Adjustment with ambient air or test gases Test functions Contamination check ...

Page 23: ...posal Analyzer modules Note Note the relevant currently valid local and legal environment regulations and directives for the disposal of industrial and electronic waste NOTICE DISPOSAL OF BATTERIES ELECTRIC AND ELECTRONIC DEVICES According to the European Directives batteries accumulators and electrical or elec tronic devices must not be disposed of in general waste The owner is obliged by law to ...

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