SIEB & MEYER SD2S 0362249xy, Hardware Description

Page 1: ...Drive System SD2S Hardware Description 0362X49xy 0362129xy P TD 0000452 7 2020 02 14 SIEB MEYER W...

Page 2: ...m Schmaarkamp 21 21339 Lueneburg Germany Phone 49 4131 203 0 Fax 49 4131 203 2000 support sieb meyer de http www sieb meyer de SIEB MEYER Shenzhen Trading Co Ltd Room A208 2 F Internet Innovation and...

Page 3: ...ier SD2S 5 Device Description 6 Connector Pin Assignment 7 Connection Examples 8 Setup 9 Status Display and Error Messages 10 General Information Regarding the Wiring 11 Safety Circuit Restart Lock ST...

Page 4: ...Chapter Overview W 4 Drive System SD2S Hardware Description 0362X49xy 0362129xy...

Page 5: ...23 3 11 Legal Warranty 24 4 Unit Assembly Complying EMC 25 4 1 Emission of Line and Field Interferences According to Category C3 25 5 Drive Amplifier SD2S 27 5 1 Block Diagram 27 5 2 Type Plate 28 5...

Page 6: ...igital Outputs 57 8 4 2 NAMUR sensor 58 8 4 3 PULSE IN 24 V 58 8 4 4 Digital Field Plate GMR 59 8 4 5 PULSE Speed Pulses 60 8 5 X16 17 Digital Inputs 60 8 6 X17 Motor Feedback 61 8 6 1 Resolver 61 8 6...

Page 7: ...al Ballast Resistor 94 12 Safety Circuit Restart Lock STO 95 12 1 Functional Description of the Restart Lock 96 12 2 Wiring Example 97 12 3 Requirements and Standards 98 12 4 Restart Lock Procedure 99...

Page 8: ...Content W 8 Drive System SD2S Hardware Description 0362X49xy 0362129xy...

Page 9: ...raphic representation of the source of risk Risk levels Risk Level Description Indicates an imminently hazardous situation which if not avoided will result in death or serious injury Indicates a poten...

Page 10: ...tions and useful information 1 3 Technical Symbols Symbol Description LED indicator LED on LED indicator LED off LED indicator LED flashes 1 4 Abbreviations FPAM flux pulse amplitude modulation HSBLOC...

Page 11: ...n Safe Torque Off SVC sensorless vector control VF V f Characteristic Curve VCC voltage at the common collector VECTOR vector control W About this Manual Drive System SD2S Hardware Description 0362X49...

Page 12: ...About this Manual W 12 Drive System SD2S Hardware Description 0362X49xy 0362129xy 1...

Page 13: ...ernal protection ballast circuit This manual has the following demands on the trained staff of machine manufacturers Transport only by skilled employees familiar with handling electrostatically sensit...

Page 14: ...ndustry and consumer products services nationally recognized testing laboratory nrtl http www tuev sued de industry and consumer products branches industrial electronics 2 2 NRTL Requirements Points o...

Page 15: ...ture permitted by the manufacturer s specification of 40 C The maximum operation altitude of the equipment is specified for 1000 m The equipment under test was tested with the maximum version three p...

Page 16: ...General Information W 16 Drive System SD2S Hardware Description 0362X49xy 0362129xy 2...

Page 17: ...the CE conformity of the complete machine or installation If the mechanics or the electronics of the device are modified the conformity with the EC EEC directives and thus the label will expire 3 2 Wo...

Page 18: ...urities and humidity during the operation SIEB MEYER products are not suitable for use in areas exposed to explosion hazards ATEX zones without approriate housing Terms according to DIN EN 61800 Befor...

Page 19: ...uct documentation of your device to find out whether or not your device is equipped with a line filter For detailed information on line filters refer to the manual EMC Guidelines 3 4 Reasonably Forese...

Page 20: ...hour Please contact the SIEB MEYER service department for details 3 6 Installation NOTICE Damage of electrostatically sensitive components due to improper handling Never touch electronic components C...

Page 21: ...e sure that the aeration elements are free and open so that the air circulation is not restricted 3 7 Electrical Connection DANGER Risk of serious injuries due to touch voltages After electric devices...

Page 22: ...cable loops Therefore the units must only be connected to earth at the provided PE connection for the mains supply line and the racks only at the provided earth screw DANGER Connection of the power s...

Page 23: ...bout technical material rules for prevention of accidents etc 3 9 Maintenance The unit must be checked regularly for cleanness and functionality depending on the ambient pollution This applies in part...

Page 24: ...without license when the device has been employed although the protection equipment was defective when the maximum permissible input voltage has been exceeded due to improper operation when the devic...

Page 25: ...lues of the category C3 if the conditions listed below are met Requirements The device is equipped with basic interference elimination functions via an inte grated line filter If motor cables longer t...

Page 26: ...the device is used in a public mains which supplies residential areas These interferences may disturb the functioning of other devices Do not use the device in a public mains or ensure appropriate int...

Page 27: ...5 Drive Amplifier SD2S 5 1 Block Diagram Fig 1 Block diagram SD2S 0362149xy 0362249xy 0362129xy W Drive Amplifier SD2S Drive System SD2S Hardware Description 0362X49xy 0362129xy 27 5...

Page 28: ...f no version is existent 0 000 is indicated here Technical data Indicates the input and output power as well as the output frequency Serial number Indicates the individual number of the device IP Code...

Page 29: ...he Light variants do not provide several interfaces for measuring systems Device version X XXX Serial counter If there is no device version 0 000 is indicated here If a device is exchanged by a device...

Page 30: ...Drive Amplifier SD2S W 30 Drive System SD2S Hardware Description 0362X49xy 0362129xy 5...

Page 31: ...e 0362129xy Light design without interfaces for measuring systems Fig 3 Device view 0362X49xy 0362129xy NOTICE Restriction of cooling air flow If the air flow cooling the device is obstructed the devi...

Page 32: ...re Suitable fastening screws M6x12 according to ISO 4762 DIN 912 strength class 8 8 shim washer M6 according to ISO 7091 use is recommended minimum engagement depth in the mounting plate 8 mm for stee...

Page 33: ...VAC 6 9 kVA at 20 Arms 200 VAC Short circuit current rating SCCR 5 kA 5 kA Power loss in rated operation 380 W To be defined Max mains phase current 12 7 Arms 18 A 3 phase 230 VAC Logic supply 1 18 28...

Page 34: ...ror messages 2 At a ballast power of 40 W the maximum rated current of the output stage is 12 5 Arms 14 Arms 10 4 12 5 Arms Rated current derating Drive function SERVO SVC VF PWM PWM frequency kHz 8 1...

Page 35: ...Safety Safety circuit restart lock STO page 39 X14 USB USB interface for parameter setting page 39 X15 I O Digital outputs page 40 X16 I O Digital inputs page 42 X17 Feedback Sine cosine encoder incre...

Page 36: ...using ground page 78 SK 14 Mounting holes for shield connection clamp SK 14 by Phoenix comprised in connector kit page 77 You can order the appropriate connector kit for the device variants 0362X49xy...

Page 37: ...6 Plug A and unplug the connector B 7 1 2 Push in Technology Terminals using the push in connection technology PIT work on the pressure spring principle The contact spring presses the cable against t...

Page 38: ...supply voltage 9 I ERR Measuring system error Stud bolt flange max tightening torque 0 7 Nm Related topics Connection example X6 X7 Incremental Encoder with TTL Signals page 55 7 4 X7 Encoder 1 Encode...

Page 39: ...ed to 2 A 24 V 2 GND Reference potential 3 I SAFEB OSSD2 Enable of the safety circuit Permanent load approx 15 mA 24 V Startup peak current is negligible under normal conditions 4 n c 5 n c 6 O 24 V 1...

Page 40: ...5 Pin I O Name Configurable functions 1 O OUT0 Ready type 1 with power supply okay Ready type 2 without power supply okay No function M01 Message power output stage ready M02 Message operation enabled...

Page 41: ...t power supply okay No function M01 Message power output stage ready M02 Message operation enabled M03 Message drive error M10 Ref value reached M11 Current limit reached M12 Speed zero W04 Power outp...

Page 42: ...ivemaster2 7 8 1 Digital Inputs SERVO VECTOR 12 pole Mini Combicon connector suitable for mating connector MC 1 5 12 ST 3 81 Phoenix Mating connector X16 Pin I O Name Configurable functions 1 E IN0 No...

Page 43: ...ternal target value Bit 1 8 E IN7 Parameter set Bit 4 Internal target value Bit 0 9 E TEMP Motor temperature sensor against GND 10 E AIN0 2 Reference speed value reference to ground pin coded 11 I O G...

Page 44: ...stop ramp and reset Enable operation Operation enabled with error reset MOP up MOP down 3 E IN2 1 No function Enable operation Operation enabled with error reset Error reset External hardware OK Spee...

Page 45: ...nection example Temperature Sensor of the Motor page 71 7 9 X17 Motor Feedback For all main measuring systems This connector is not integrated in SD2S Light 0362129xy Available measuring systems sine...

Page 46: ...22 I UN Encoder ZP SinCos encoder zero pulse Hall sensor 5 V differentialC 23 I UN Encoder ZP SinCos encoder zero pulse Hall sensor 5 V differential C 24 O VCC_FB Measuring system supply 5 3 V 12 V ma...

Page 47: ...e temperature Motor load Power output stage load Voltage of the bus Active power DC link current Idc 7 I AIN0 Reference point for AIN0 pin 3 8 O AOUT0 No function Target speed Speed reference value Sp...

Page 48: ...optical input X26 and optical output X27 The fiber optic connectors for SERVOLINK 4 are located at the bottom side of the device Connector SIEB MEYER article number Inputs black 12540102 12540103 Out...

Page 49: ...dismantled end of the optical fiber cable is not contaminated If necessary clean it gently with a dry tissue paper Insert the dismantled optical fiber cable carefully as shown in the figure into the...

Page 50: ...ain supply 3 n c L3 Main supply 4 PE Protective conductor PE Protective conductor NOTICE 3 phase power supply of the device variants 0362x29xC 0362x49xC The devices must be supplied with max 3 230 VAC...

Page 51: ...od spring cage connection with push in technology handling see page 37 If you use a shielded motor cable longer than 5 m the cable requires an additional interference suppression The motor cable could...

Page 52: ...efore you continue working on the device 3 pole Power Combicon connector suitable for mating connector SPC 5 3 STCL 7 62 Phoenix with Click Lock system see STCL page 37 Mating connector X63 Pin Name M...

Page 53: ...Description 1 O TX Transmit data 2 O TX Transmit data 3 I RX Receive data 4 n c 5 n c 6 I RX Receive data 7 n c 8 n c Related topics Connection example X64 X65 EtherCAT page 78 Status of communication...

Page 54: ...Connector Pin Assignment W 54 Drive System SD2S Hardware Description 0362X49xy 0362129xy 7...

Page 55: ...or the individual connectors of the device A wiring example for the device connection it to find in the Appendix page 107 8 1 X6 X7 Incremental Encoder with TTL Signals Encoder signals 5V W Connection...

Page 56: ...uirements of the standard TIA EIA 422 B with a voltage differential of at least 0 9 V 8 3 safety circuit STO See also chapter 12 Safety Circuit Restart Lock STO page 95 Connection Examples W 56 Drive...

Page 57: ...al Switching Device 8 4 X15 Digital Outputs NAMUR Sensor PULSE IN Digital Field Plate GMR 8 4 1 Digital Outputs The meanings of the digital outputs can be defined by parameters Every output can be loa...

Page 58: ...threshold for the input is 2 5 mA 8 4 3 PULSE IN 24 V A pulse generator for 5 V is to be connected at connector X17 pin 25 see connection example section 8 6 11 PULSE IN 5 V page 71 Connection Example...

Page 59: ...e circuit topology and must be included in the calculation The spindle data make the following voltage levels at the input I 1 1 R2ext 1 Rint 1 1 680 W 1 4400 W 4 mA 2 36 V Sensor off I 1 1 R2ext 1 Ri...

Page 60: ...the digital inputs can be defined by parameters Yet another digital input is located at the connector X15 pin 6 Digital inputs 5 V at X17 The following figure is a wiring example for a 5 V limit swit...

Page 61: ...system in the software before connecting A shielded cable with 3 twisted pairs must be used Twist mode sine sine cosine cosine rotor rotor designation of the cable z B LIYCY 3 2 0 14 If the thermal mo...

Page 62: ...onnected measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is para...

Page 63: ...measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameterize...

Page 64: ...ted measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameter...

Page 65: ...d measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameteriz...

Page 66: ...uring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameterized VCC...

Page 67: ...uring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameterized VCC...

Page 68: ...can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameterized VCC_FB is switched to 5 3 V A digital field plate e g...

Page 69: ...onnected measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is para...

Page 70: ...a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting When this meysuring system is parameterized VCC_FB is switched to 12 V Encode...

Page 71: ...n 6 see connection example section 8 4 3 PULSE IN 24 V page 58 8 6 12 Temperature Sensor of the Motor INPUT OUTPUT The thermal motor protection is evaluated via these connectors The drive amplifier su...

Page 72: ...2 k If no motor temperature sensor is connected the input must be connected with GND 8 7 X18 Analog Inputs Outputs 8 7 1 Analog Outputs Configurable output voltage 0 to 10 V max 1 mA Connection Examp...

Page 73: ...Voltage interface with input voltage range 10 V Can also be connected to potentiometer 500 5 k 8 8 X19 Bus Connection 8 8 1 COM1 RS232 W Connection Examples Drive System SD2S Hardware Description 0362...

Page 74: ...ignal lines CAN_H and CAN_L The lines have a rated impedance of 120 Ohm The signal lines are connected to a terminating resistor 120 Ohm at both ends of the bus cable see figure The total length of th...

Page 75: ...er of bus nodes refer to the document CAN Physical Layer by the user organization CiA e V 8 9 X26 X27 SERVOLINK 8 10 X44 Power Supply 1 phase power supply of the device variants 0362x29xC 0362x49xC 3...

Page 76: ...s must be done connect the motor housing to the ground of the machine or connect the ground terminal of the motor connector to the central ground point of the machine Consider the following with regar...

Page 77: ...hoenix see Manufacturers page 112 Remove the insulation of the motor cable on a length of approximately 30 mm in the place it will be fixed in the terminal Place the motor cable between the slot holes...

Page 78: ...es TX crosslinked to RX because the receiver ports PHY support automatic cable recognition auto crossover feature 8 15 Housing Ground If required you can ground the device at the housing For this purp...

Page 79: ...install the software drivemaster2 on the connected PC Switch on the device now Check the device status by means of the status display see section 10 2 7 segment display page 82 As soon as the control...

Page 80: ...Setup W 80 Drive System SD2S Hardware Description 0362X49xy 0362129xy 9...

Page 81: ...erational Only SDO communication is possible No process data are transmitted The LED flashes at the following intervals slow Safe operational As process data only actual values are transmitted from th...

Page 82: ...r E40 The error is not present anymore 5 Sequential display Controller is switched off due to error E40 The error is still present indicated by the dot behind E 6 Sequential display Controller is swit...

Page 83: ...gered E07 0x107 263d Error in internal hardware Motor is stopped by quick stop ramp and drive is disabled controlled standstill Overload in digital outputs SD2B plus Operating voltage not available E0...

Page 84: ...d Motor temperature too high Motor is stopped by error ramp and current limitation Wrong parameters entered for the motor or wrong dimensioning of the motor E27 0x31B 795d Ambient temperature too high...

Page 85: ...rs Motor connection is incorrect E39 0x527 1319d Tracking error monitoring and motor slowdown Motor is stopped by current moni toring via short circuit of the motor phases 1 Wrong parameters Motor con...

Page 86: ...Safety circuit STO is activated when the output stage is active input SAFE A and or input SAFE B were triggered 2 Initialization error internal hardware of safety controller 2 Safety function SFM SLO...

Page 87: ...device is not valid CRC error E61 0x73D 1853d Logic coding missing or incorrect Device stops in BIOS Logic programming of the device is not valid E62 0x73E 1854d Error in electronic type plate Device...

Page 88: ...ted power W23 Reserved W24 Current or current rise greater than warning threshold W24 warning current W25 Reference speed less than minimum motor speed W26 Current greater than warning threshold W26 w...

Page 89: ...B MEYER requirements for cables and connectors in order to ensure their proper function NOTICE Risk of cable damage due to mechanical loads Cables that are exposed to mechanical loads e g trailing cha...

Page 90: ...emperature of 40 C and an operating temperature at the conductor of 70 C Conductor cross section A mm Admissible current I A B2 wiring 1 E wiring 3 cable leads 2 F wiring 3 cable leads 3 0 75 7 6 10 4...

Page 91: ...uctors ISO cross section mm AWG MCM Value Equivalent cross section mm 0 2 24 0 205 22 0 324 0 5 20 0 519 0 75 18 0 82 1 0 1 5 16 1 3 2 5 14 2 1 4 0 12 3 3 6 0 10 5 3 10 8 8 4 16 6 13 3 25 4 21 2 35 2...

Page 92: ...n of the motor Connect the protective earth conductors additionally led in motor cables directly to the shield line and label them with T or PE If the procedure turns out to be impracticable omit the...

Page 93: ...connector The dimensions of the cable connectors deviate frequently from the standard dimensions Thus they cause problems with the electrical contact after only few connecting cycles 11 2 3 Cables for...

Page 94: ...The cables of the external ballast resistor of REX and UB must be twisted If the cable is longer than 20 cm a shielded cable must be used General Information Regarding the Wiring W 94 Drive System SD...

Page 95: ...t be integrated into the machine if they are necessary for safety and or operational reasons The disadvantages of the disconnection can be eliminated by the consequent use of electronic elements The s...

Page 96: ...put stage transistors of the drive to be locked by interrupting the voltage supply of the controls Thus no control pulses can be passed on to the transistors of the output stages and the motor is at a...

Page 97: ...start lock is activated Thus non self locking drives could be released Non self locking drives as hanging loads must be blocked with a mechanical brake 12 2 Wiring Example Combining a safe emergency s...

Page 98: ...13849 1 In order to obtain the safety level SIL 3 according to EN ISO 13849 1the circuit and the layout have been dimensioned according to IEC 60664 1 2008 01 Supporting material according to IEC 6024...

Page 99: ...rors in the safety chain for the function STO Thus the stop function 0 1 according to EN 60204 1 2007 6 is realized 12 4 Restart Lock Procedure The following diagram shows the restart lock procedure b...

Page 100: ...he STO contact is closed again you can restart the device with the next Switch on Use case B If a STO contact is interrupted during Switch Off the device will trigger the Error state The Error must be...

Page 101: ...f control For rotary asynchronous motor V f PWM available for devices with fix DC link voltage PWM mean speeds up to 120 000 rpm V f characteristic curve for asynchronous motors simple parameterizatio...

Page 102: ...ne cosine encoder with EnDat 2 1 1 Vpp max 230 kHz 1 Linear Hall encoder L09005 F09005 Sensorless Sine cosine encoder 1 Vpp max 230 kHz 1 Field plate 2 wire Field plate 3 wire Pulse generator NAMUR Pu...

Page 103: ...RVOLINK 4 CAN bus DNC 8 Byte Telegram Control Drive function SERVO VECTOR VF Operating frequency 8 16 kHz 8 16 kHz All digital current control 16 kHz 8 16 kHz All digital speed control 16 kHz 62 5 s A...

Page 104: ...gs Drive function SERVO VECTOR VF Monitoring functions Measuring systems Power supply unit load Power supply unit load monitoring overvoltage Power supply unit load monitoring undervoltage Power outpu...

Page 105: ...esolver Incremental encoder AB 5 V Incremental encoder AB 12 V Sine cosine encoder 1 Vpp Linear Hall Encoder 1 Vpp EnDat 2 1 Hiperface HSPAM VF asynchronous rotary Sensorless Field plate 2 wire Field...

Page 106: ...rCAT Internal setpoints Motor potentiometer Encoder 0 pulse direction input Encoder Emulation AB quadrature signals Speed pulses Others Multi parameter sets Winding Detection Field weakening synchrono...

Page 107: ...13 C Wiring Example W Appendix C Wiring Example Drive System SD2S Hardware Description 0362X49xy 0362129xy 107 13 C...

Page 108: ...Appendix C Wiring Example W 108 Drive System SD2S Hardware Description 0362X49xy 0362129xy 13 C...

Page 109: ...or connecting the used measuring systems are not comprised in the connector kits Fiber optic connectors SIEB MEYER article number Description 12540102 Female connector input black 12540202 Female conn...

Page 110: ...3 phase 90 A 18 mA 35063107 3 phase 120 A 18 mA 35063115 3 phase 220 A 17 mA 13 D 1 5 Power Chokes Chose the power choke according to the expected continuous current per mains phase The following pow...

Page 111: ...able length SIEB MEYER article number Description 050201 USB RS232 485 converter K362103xxxR01 xxx cable length in dm RS232 device connection cable to the converter 050201 For further information refe...

Page 112: ...WAGO terminals see WAGO Shield Connection Clamps page 112 13 D 3 TOSHIBA Fiber Optic Connectors http www toshiba com 13 D 4 WAGO Innovative Connections http www wago com 13 D 4 1 Shield Connection Cla...

Page 113: ...itch 37 Initial Operation 79 L LED status display 81 Line cross sections 90 Line filters 110 M Mains chokes 89 Manufacturers 109 Motor cable 92 Mounting 32 O Operating states 82 Optical filer connecto...

Page 114: ...y STO 39 X14 USB 39 X15 digital OUT 40 X16 digital IN 42 X17 motor feedback 45 X18 analog 46 X19 COM1 operating terminal 48 X26 SERVOLINK 4 IN 48 X27 SERVOLINK 4 OUT 48 X44 Power Supply 50 X45 motor 5...