Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these
instructions and properly maintained, give you years of trouble free performance.
IMPORTANT:
PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL
INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
1. SAFETY INSTRUCTIONS
WARNING!
Ensure that Health & Safety, local authority and general workshop practice regulations are
adhered to when using this equipment.
Familiarise yourself with the applications, limitations and potential hazards peculiar to the air rotary
cut-off tool.
WARNING!
Disconnect from the air supply before changing cutting disc or servicing.
Maintain tool in good condition and replace any damaged or worn parts. Use genuine parts only.
Unauthorised parts may be dangerous and will invalidate the warranty.
WARNING!
Check correct air pressure is maintained and not exceeded. We recommended 90psi.
Keep air hose away from heat, oil and sharp edges. Check air hose for wear before each use and
ensure that all connections are secure.
WARNING!
Before each use check cutting disc is secure, and the disc is not worn or damaged. If
damaged replace immediately.
Ensure replacement discs are not damaged in any way such as cracks, deformations or splinters etc.
Also check the mounting washer to ensure it is not deformed, burred or notched. Damaged washer must
not be used as it will cause irregular pressure on the disc which may cause the disc to break.
DO NOT
over tighten a disc and never tamper with a disc in order to adapt it to a different size holder.
Always use the correct disc suitable for the material being cut. Ensure the maximum speed
specification of the cutting disc is higher than that indicated on the machine data plate.
WARNING!
Keep disc guard in place, tight and in good working order. The safety guard is a
mandatory fitting where tool is used in premises covered by the Health & Safety at Work Act.
WARNING!
Always wear approved eye and face protection when operating the tool.
Use breathing protection in accordance with COSHH regulations if fumes or dust pose a hazard.
Wear ear defenders and gloves if necessary.
Keep hands and body clear of the workpiece when operating the tool.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Secure unstable workpiece with a clamp, vice or other adequate holding device.
Keep children and non essential persons away from the working area.
Avoid subjecting disc to excessive strain, always ease disc down against workpiece (a harsh impact may
break the disc).
DO NOT
over-press in order to cut workpiece. Maintain a controlled adequate progression, which will
emit a minimum of sparks.
DO NOT
hold the workpiece by hand. Use clamps or a vice to secure the workpiece.
DO NOT
use the tool for a task it is not designed to perform.
WARNING! DO NOT
use tool if damaged or faulty. Contact your local service agent.
DO NOT
use tool unless you have been instructed in its use by a qualified person.
DO NOT
position your body in line with the disc whilst cutting, and
DO NOT
remove the safety guard
whilst in use.
DO NOT
carry the tool by the air hose, or yank the hose from the air supply.
DO NOT
direct air from the air hose at yourself or others.
WARNING!
DO NOT
cut any materials containing asbestos.
DO NOT
switch the tool on whilst the disc is in contact with the workpiece.
DO NOT
allow workpiece to over heat. Periodically cool by immersing the workpiece in water.
DO NOT
use tool where there are flammable liquids, solids or gases such as paint solvents,
including waste wiping or cleaning rags etc as any sparks generated may be dangerous.
DO NOT
touch the workpiece close to the cut as it will be very hot. Allow to cool. The workpiece may
also be very sharp.
DO NOT
operate tool if you are tired or under the influence of alcohol, drugs or intoxicating medication.
When not in use disconnect from air supply and store in a safe, dry, childproof location.
Original Language Version
InSTrUCTIOn MAnUAL
AIR ROTARY CUT-OFF TOOL 3”
MODEL n
O
S01005
© Jack Sealey Limited 2013
S01005 Issue: 1 - 05/04/13
