Siel Safepower Evo 100, Manual

Page 1: ...l un I Jet _________ __ SIEL SAFEPOWER Evo https www uni jet com catalog ibp on line ibp siel safepower evo...

Page 2: ...d date 2014 03 24 Please read this manual before the installation and the start up of equipment KEEP FOR FUTURE REFERENCE For the entire life of the appliance This manual should be considered an integ...

Page 3: ...0 DETAILED DESCRIPTION OF THE SIGNALS AVAILABLE ON THE CN1 CONNECTOR AND ON THE TERMINAL BOARDS 20 DESCRIPTION OF COMMUNICATION FIBRE OPTICS 21 DETAILED DESCRIPTION OF FIBRE OPTICS CONNECTIONS 21 INST...

Page 4: ...S 34 OPTION 15 CUSTOMER INTERFACE BOARD WITH RS232 SERIAL PORT 34 OPTION 16 REMOTE MIMIC PANEL 34 OPTION 17 OCSYSTEM CONTROL SYSTEM 35 OPTION 18 SMS SIEL MONITORING SOFTWARE CONTROL SYSTEM 35 OPTION 1...

Page 5: ...The different paragraphs of the warnings and of the manual are signalled by the following symbols Danger situation which can cause severe injuries to people and or damages to equipment Risk of electri...

Page 6: ...f the electrolyte leaks from the batteries it is necessary to store them in sulphuric acid resistant containers and dispose of them according to applicable laws If the electrolyte comes into contact w...

Page 7: ...tion environment 3 Never install the UPS in locations with explosive aggressive corrosive or saline atmosphere Positioning Always install the UPS well away from any sources of heat Position the UPS in...

Page 8: ...rry out an in depth and validated risk analysis in order to guarantee the maximum reliability of load supply and to prove that all possible state of the art methods were used at the time of plant erec...

Page 9: ...uct identification plate UPS connected to the electrical system 2 All UPS units in their standard configuration are pieces of equipment that if not correctly installed can under certain conditions cau...

Page 10: ...of relay contacts are fully insulated from dangerous voltage levels Insulation between the various contacts is only effective for voltages below 48Vac 60Vdc in no way can these contacts be used to swi...

Page 11: ...ility of interference even with appliances which have a very low level of electromagnetic immunity All the units of this series have built in on board disconnecting switches and are functionally compl...

Page 12: ...ated and delicate load Double conversion UPS offer the following Increased power quality Power blackout protection Full noise rejection Full compatibility with all types of loads To meet the needs of...

Page 13: ...e of damaging the elements When the mains supply is restored the rectifier starts working again recharging the batteries and supplying the inverter The rectifier starts up gradually soft start circuit...

Page 14: ...his occurs properly It should be noted that the discharge is not determined by causing an intentional mains power break which in case of battery inefficiency could prove dangerous for correct load sup...

Page 15: ...ON line mode The switch from ON line mode to Interactive mode and vice versa can be done by trained personnel directly in the field using a special command without replacing the electronic boards Des...

Page 16: ...s See table 10 If the buttons I R and Return Figure 4 are pressed together we have the manual switchover of the system from inverter to mains and vice versa If the inverters are not synchronised with...

Page 17: ...switches if fitted the UPS unit is supplied together with a key for accessing this compartment Fig 3 shows the disconnecting switch compartment for the various types of UPS units The switches Figures...

Page 18: ...of all main sections of the UPS If one or more alarms trip at the same time the control logic gives a continuous beep and displays the alarms in progress If the operator mutes the acoustic signal usi...

Page 19: ...a above the signalling can be interrupted by the operator to see more quickly all messages related to the status and or alarms In particular it is possible to bring messages forward back by pushing an...

Page 20: ...be configured and monitored through any web browser with Java and the shutdown can be managed of all the machines linked to this network node Functional diagram The functional diagram on the front of...

Page 21: ...t shown in figure 7 Figure 7 shows the standard connection Upon request it is possible to change connections to the various pins through J1 J6 jumpers In particular you can order the connection kits t...

Page 22: ...imultaneously monitor all UPSs connected in parallel Customers wishing to use their own software to capture the signals and measurements provided by the UPS should send a written request to Siel S p A...

Page 23: ...eaturing an alarm to stop UPS operation Visual inspection Prior to delivery every UPS is carefully checked both electrically and mechanically Always visually check a UPS after delivery for any transit...

Page 24: ...push opening from inside and of the UPS must be kept closed and the keys properly looked after All service and maintenance personnel must be trained in emergency procedures Periodic tests are advisab...

Page 25: ...be connected to disconnecting switch S2 In case a reserve mains is unavailable connect the rectifier input in parallel with the reserve mains carefully following the phase sequence Always connect the...

Page 26: ...ess be taken because this circuit stops the entire UPS with consequent load supply loss Connection of the battery room temperature sensor optional The connection leads of the temperature sensor must b...

Page 27: ...ent and frequency reading selection button 3 in fig 5 Voltage current battery autonomy power and temperature reading selection button 4 in fig 5 Inverter start button 6 in fig 5 Inverter start stop co...

Page 28: ...orresponding items in the menu After this it is possible to use the and MENU keys to enter the various parameters and then store them with the SHIFT MENU key sequence If the date or time entered is in...

Page 29: ...til another battery test is carried out manually or automatically BATTERY DISCHARGE TEST CONFIGURATION AT DUE TIME To configure the battery discharge test it is necessary to select the corresponding i...

Page 30: ...um Reset the alarm log Enable measuring of battery temperature presence of battery thermal detector Enable disable or reset the scheduled maintenance alarm Start up and subsequent actions This part of...

Page 31: ...the battery OK signal is still ON Caution If the battery is connected when the signal Battery voltage OK is not active the protection fuse trips this fuse can only be replaced by Siel personnel The f...

Page 32: ...tch S1 reserve input disconnecting switch S4 and UPS and battery output disconnecting switch S2 SWITCHING FROM BY PASS TO UPS 1 Check that UPS output disconnecting switch S2 is open and close reserve...

Page 33: ...splay then press the Inverter ON pushbutton pushbutton 6 in Figure 4 and at the same time press the Inverter Running Confirmation pushbutton pushbutton 7 in Figure 4 on the control panel After about 1...

Page 34: ...urrent from the twelve pulse bridge from 10 to 7 It is possible to achieve even lower levels of distortion by means of option 27 or customized solutions in the latter case please contact SIEL S p A Op...

Page 35: ...sarily have to be continuous because in the case of a mains break the batteries are not recharged and the recharge voltage correction signal is not used In case of interruption of the optic fibres or...

Page 36: ...PS units and transforms these into signals suitable for a RS232 A software able to control the data of the controlled machines Option 18 SMS Siel Monitoring Software Control System This software permi...

Page 37: ...e a single battery may be used to power several UPS units in parallel max 4 By means of this option the rectifiers actively distribute the current causing it to flow both towards the battery and towar...

Page 38: ...ternal disconnecting switches This option is available for sizes exceeding 160kVA 12F and 200kVA 6F To define plant and switches configuration to be used please contact the technical department of SIE...

Page 39: ...6 257 308 410 e Size kVA 200 250 300 400 500 600 800 1000 Rectifier input Phase R 406 493 633 800 1020 1238 1627 1966 Rectifier input Phase S 406 493 633 800 1020 1238 1627 1966 Rectifier input Phase...

Page 40: ...54 64 85 6 Medium power factor 400 nominal load Note 3 cos 0 9 0 9 0 9 0 9 0 9 0 9 7 Max input power Battery on recharge without PFC kVA 29 40 57 68 79 106 8 Max input current 400V without PFC battery...

Page 41: ...ium power factor 400 nominal load Note 3 cos 0 9 0 9 0 9 0 9 0 9 0 9 7 Max input power Battery on recharge without PFC kVA 30 41 58 68 79 107 8 Max input current 400V without PFC battery on recharge A...

Page 42: ...167 208 6 Medium power factor 400 nominal load Note 3 cos 0 9 0 9 0 9 0 9 7 Max input power Battery on recharge without PFC kVA 134 154 209 251 8 Max input current 400V without PFC battery on recharge...

Page 43: ...m power factor 400 nominal load Note 3 cos 0 9 0 9 0 9 0 9 7 Max input power Battery on recharge without PFC kVA 135 156 211 255 8 Max input current 400V without PFC battery on recharge Aac 195 226 30...

Page 44: ...ium power factor 400 nominal load Note 3 cos 0 9 0 9 0 9 0 9 0 9 0 9 0 9 7 Max input power Battery on recharge without PFC kVA 310 398 503 642 779 1024 1238 8 Max input current 400V without PFC batter...

Page 45: ...120 140 190 7a Max battery charging current inverter full load Acc 10 10 20 20 20 30 7b Max battery charging current Acc 46 64 91 108 126 171 8 Battery charging current range min Acc 2 2 5 5 5 5 max...

Page 46: ...380 459 7a Max battery charging current inverter full load Acc 40 40 60 60 7b Max battery charging current Acc 216 252 342 414 8 Battery charging current range min Acc 5 5 5 5 max Acc 216 252 342 414...

Page 47: ...oad Acc 60 100 100 150 200 250 250 7b Max battery charging current Acc 504 536 679 869 1055 1386 1676 8 Battery charging current range min Acc 10 10 10 30 30 30 30 max Acc 504 536 679 869 1055 1386 16...

Page 48: ...0 500 3 Pre alarm end discharge voltage Vcc 350 350 350 350 4 DC current at nominal voltage Acc 190 228 304 380 5 Max DC current at end discharge voltage Acc 257 308 410 513 e SIZE kVA 250 300 400 500...

Page 49: ...180 180 180 10b 1 Phase Short circuit current 5s Note2 220 220 220 220 220 220 220 220 11 Voltage simmetry balanced load 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 12 Vol...

Page 50: ...s Note 2 180 180 180 180 180 180 180 180 180 10b 1 Phase Short circuit current 5s Note2 220 220 220 220 220 220 220 220 220 11 Voltage simmetry balanced load 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5Typ 1 0 5T...

Page 51: ...680 680 680 680 680 680 1s IN 700 700 700 700 700 700 500ms IN 800 800 800 800 800 800 200ms IN 900 900 900 900 900 900 100ms IN 1000 1000 1000 1000 1000 1000 50ms IN 1100 1100 1100 1100 1100 1100 20m...

Page 52: ...IN 500 500 500 500 2s IN 680 680 680 680 1s IN 700 700 700 700 500ms IN 800 800 800 800 200ms IN 900 900 900 900 100ms IN 1000 1000 1000 1000 50ms IN 1100 1100 1100 1100 20ms IN 1200 1200 1200 1200 1...

Page 53: ...680 680 680 680 680 680 1s IN 700 700 700 700 700 700 700 500ms IN 800 800 800 800 800 800 800 200ms IN 900 900 900 900 900 900 900 100ms IN 1000 1000 1000 1000 1000 1000 1000 50ms IN 1100 1100 1100...

Page 54: ...umidity non condensing 40 C 60 60 60 60 60 60 25 C 90 90 90 90 90 90 8 Elevation without derating m 1000 1000 1000 1000 1000 1000 9 Power derating over 1000m each 1000m 0 987 1 013171 e SIZE 100 120 1...

Page 55: ...1 27 8 30 1 37 2 46 6 3 Noise 1 metre as per ISO3746 dBA 70 70 70 78 78 78 78 4 Air Flow m3 h 3200 3200 10000 10000 10000 10000 10000 5 Operating Temperature C 0 40 0 40 0 40 0 40 0 40 0 40 0 40 6 St...

Page 56: ...15 1415 2 Weight Note 1 kg 300 320 350 560 620 680 3 Protection degree Note 3 IP21 IP21 IP21 IP21 IP21 IP21 4 Colour RAL scale Frame RAL 7035 7035 7035 7035 7035 7035 Panels RAL 7035 7035 7035 7035 70...

Page 57: ...00kVA 12 Pulse SIZE 250 300 400 500 600 800 1000 1 Mechanical Dimensions Width mm 1100 1500 1500 2x1350 2x1350 2x1350 2x1350 Note2 Note2 Note2 Note2 Depth mm 820 1000 1000 1000 1000 1000 1000 Height m...

Page 58: ...3 Ind 0 8 100 80 Ind 0 7 100 70 Ind 0 6 100 60 Example 100 kVA unit size Cos ph Apparent output power kVA Real output power kW Cap 0 9 68 62 1 80 80 Ind 0 8 100 80 Form 9a Load Cos phi 20 120 kVA 0 2...

Page 59: ...d 0 8 100 80 Ind 0 7 100 70 Ind 0 6 100 60 Example 600 kVA unit size Cos ph Apparent output power kVA Real output power kW Cap 0 9 492 443 1 540 540 Ind 0 8 600 480 Form 9b Load Cos phi 160 1000 kVA 0...

Page 60: ...3 Inverter KO Mains 1 UPS Disconnect or in test 2 Inverter OK Inverter 1 UPS Disconnect or in test 1 o 2 Inverter KO Mains 2 UPS Disconnect or in test Mains N B Inverter OK Inverter working normally...

Page 61: ...onnect or in test 2 Inverter OK Inverter 1 UPS Disconnect or in test 1 Inverter KO Inverter 1 UPS Disconnect or in test 2 Inverter KO Mains 2 UPS Disconnect or in test Mains N B Inverter OK Inverter w...

Page 62: ...EX EX EX EX EX EX 21 INT INT ND ND ND EX EX EX EX EX EX EX EX EX EX EX EX 22 INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT INT 23 INT INT INT INT INT INT INT INT INT INT INT INT INT...

Page 63: ...an 350A 660V ExtraFast 120 350FM Bussman 350A 660V ExtraFast 160 350FM Bussman 350A 660V ExtraFast 200 700 FMM Bussman 700A 660V ExtraFast 250 700 FMM Bussman 700A 660V ExtraFast 300 700 FMM Bussman 7...

Page 64: ...S1 Rectifier switch 4 Inverter S2 Output switch 5 Isolation transformer between batteries and load S3 By pass Not for parallel 6 Static switch S4 Reserve switch 7 Reserve EMI filter 8 Output EMI filte...

Page 65: ...measurement and signalling panel 2 Mimic diagram 3 Electronic cubicle 4 Input output switch door Figure 2A Size 20 60kVA 6 pulse and 20 40kVA 12 pulse without batteries Size 20 40kVA 6 pulse with batt...

Page 66: ...rall View Pag 2 di 6 1 Control measurement and signalling panel 2 Mimic diagram 3 Electronic cubicle 4 Input output switch door Figure 2B Size 80 100kVA 6 pulse and 50 80kVA 12 pulse 1415 866 1 2 3 4...

Page 67: ...Figure 2 Overall View Pag 3 di 6 1 Control measurement and signalling panel 2 Mimic diagram 3 Input output switch box 4 Electronic cubicle FIGURE 2C Size 120 160kVA 6 pulse 100 120kVA 12 pulse 4 Fron...

Page 68: ...306E e SP133E Figure 2 Overall View Pag 4 di 6 1 Control measurement and signalling panel 2 Mimic diagram 3 Input output switch door FIGURE 2D Size 200 250kVA 6 pulse and 160 250kVA 12 pulse Front Vie...

Page 69: ...306E e SP133E Figure 2 Overall View Pag 5 di 6 1 2 3 3 2000 1000 1500 Front view Top view 1 Control measurement and signalling panel 2 Mimic diagram 3 Input output switch door FIGURE 2E Size 300 400kV...

Page 70: ...E e SP133E Figure 2 Overall View Pag 6 di 6 1 2 3 3 2000 1000 1350 1350 Front view Top view 1 Control measurement and signalling panel 2 Mimic diagram 3 Input output switch door FIGURE 2F Size 500 100...

Page 71: ...IV306E e SP133E Figure 3 Switches Pag 1 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Fb1 Battery fuses Figure 3A Size 20 40kVA 6 pulse and 12 pulse...

Page 72: ...IV306E e SP133E Figure 3 Switches Pag 2 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Figure 3B Size 50 60kVA 6 pulse...

Page 73: ...IV306E e SP133E Figure 3 Switches Pag 3 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Figure 3C Size 80 100kVA 6 pulse and 50 80kVA 12 pulse...

Page 74: ...IV306E e SP133E Figure 3 Switches Pag 4 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Figure 3D Size 120 160kVA 6 pulse and 100 120kVA 12 pulse...

Page 75: ...IV306E e SP133E Figure 3 Switches Pag 5 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Figure 3E Size 200 250kVA 6 pulse and 160 250kVA 12 pulse...

Page 76: ...IV306E e SP133E Figure 3 Switches Pag 6 of 7 O I O I O I O I S3 S2 S4 S1 S1 Mains input switch S2 Output switch S3 By pass Not for parallel S4 Reserve input switch Figure 3F Size 300 400kVA...

Page 77: ...SP133E Figure 3 Switches Pag 7 of 7 S1 Mains input switch S2 Output switch S3 By pass Not for parallel Built in the inverter frame S4 Reserve input switch Figure 3G Size 500 800KVA O I O I O I O I S4...

Page 78: ...IV306E e SP133E Figure 4 Signalling Pag 1 of 1 Figure 4A Size 60 80KVA 12 pulse and 80 100KVA 6 pulse Figure 4B Different size 1 2 3 4 5 6 7 8 9 10...

Page 79: ...IV306E e SP133E Figura 5 Functional Diagram Pag 1 di 1 Figure 5A Size 60 80KVA 12 pulse and 80 100KVA 6 pulse Figure 5B Different size 7 6 4 3 2 1 5 1 2 3 4 5 6 7...

Page 80: ...IV306E e SP133E Figure 6 Customer Interface Card Pag 1 of 1...

Page 81: ...V306E e SP133E Figure 7 DB9 Dry Contacts Pag 1 of 1 9 LOAD ON MAINS BATTERY DISCHARGED 5 MAINS OFF 2 9 LOAD ON MAINS 7 UPS ON 5 BATTERY DISCHARGED 2 MAINS OFF 4 COMMON 7 UPS ON 6 SHUT DOWN 6 SHUT DOWN...

Page 82: ...ter over temperature phase R S T over current switching locked static switch failure All the remaining relays as standard On Off On On 4 RL9 is energised in case of INVERTER OVERLOAD RL10 is energised...

Page 83: ...ag 1 of 8 CONNECTIONS IN RECT Mains input IN RES Reserve input OUT UPS Out UPS BATT Battery plug in connector N Neutral L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T Battery Battery GND Ground connection...

Page 84: ...attery plug in connector In the standard configuration we provide the jumper between the Rectifier and the Reserve input for a single line supply In case of a double line supply these jumper must be r...

Page 85: ...h S3 By pass Not for parallel S4 Reserve switch N Neutral L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS BOTTOM LEFT CUBICLE CONNECTIONS Batt Batter...

Page 86: ...tch S2 Output switch S3 By pass Not for parallel S4 Reserve switch N Neutral L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS GND CONNECTING OF EARTH...

Page 87: ...ch S2 Output switch S3 By pass Not for parallel S4 Reserve switch N Neutral L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS Battery Battery GND GROUN...

Page 88: ...L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS Battery connection Battery connection GND Ground connection Note Only for 400kVA the connection bars...

Page 89: ...tch S3 By pass Not for parallel S4 Reserve switch N Neutral L1 Phase L1 R L2 Phase L2 S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS Battery connection Battery connection GND...

Page 90: ...S L3 Phase L3 T IN RES Reserve input IN RECT Mains input OUT UPS Out UPS Battery connection Battery connection GND Ground connection Note The connection bars are doubled to allow the connection of fo...

Page 91: ...batteries Size 20 40KVA 6 pulse with batteries included If clearing around the Ups is not sufficient longer cables must be considered to perform extraordinary maintanance operations Castor with brakes...

Page 92: ...mensions is only for reference When it is impossible provide for a sufficient gaps from the wall a suitable length of cables must be provided to remove the UPS in case of extraordinary repairs The sha...

Page 93: ...st be provided in order to allow the cooling air inlet When it is impossible provide for a sufficient gaps from the wall a suitable length of cables must be provided to remove the UPS in case of extra...

Page 94: ...rds and from the rear There is also a small upper suction inlet The unit can be used when placed directly on a flat surface although we recommend raising it by approximately 10 cm so that air can circ...

Page 95: ...rear There is also a small upper suction inlet The unit can be used when placed directly on a flat surface although we recommend raising it by approximately 10 cm so that air can circulate freely If...

Page 96: ...rear There is also a small upper suction inlet The unit can be used when placed directly on a flat surface although we recommend raising it by approximately 10 cm so that air can circulate freely If...

Page 97: ...Note 6 Interconnection cables not normally included Using this configuration it is possible make the routine maintenance supplying the load by the inverters connected in parallel without any interrup...

Page 98: ...Pag 1 of 1 UPS1 UPS2 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Static Switch Control Logic SF643 Static Switch Control Logic...

Page 99: ...T2 T3 T4 R1 R2 R3 R4 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Static Switch Control Logic SF643 Static Switch Control Logic...

Page 100: ...T2 T3 T4 R1 R2 R3 R4 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Inverter Control Logic CS221 SF597 T1 T2 T3 T4 R1 R2 R3 R4 Static Switch Control Logic SF643 T1 R1 T2 R2 T3 R3 T4 R4 T5...