Siemens 1FK7 01., Instructions Manual

Page 1: ...Synchronous motors 1FK7 01 1FK7 10 Instructions Edition 10 2007 Synchronmotoren Moteurs synchrones Motores sincrónicos 610 40 700 21 Motori sincroni ...

Page 2: ... plate 11 3 2 Features 12 4 Transport Installation and Assembly 13 4 1 Transport Storage 13 4 2 Installation 14 5 Electrical connections 15 5 1 Important instructions 15 5 2 Plug design 17 5 3 Motors with DRIVE CLiQ interface 19 6 Commissioning 20 6 1 Checks before starting up 21 6 2 Commissioning procedure 21 7 Instructions in case of faults 22 8 Inspection maintenance disposal 23 ...

Page 3: ...ry measures will result in death serious injury or substantial material damage WARNING Pictogram indicates an imminently hazardous situation which if not avoided by the appropriate precautionary measures could result in death serious injury or substantial material damage CAUTION Pictogram used with the safety alert symbol indicates a potentially hazardous situation which if not avoided may result ...

Page 4: ... product can only function correctly and safely if it is transported stored set up and installed correctly and operated and maintained as recommended Disclaimer of Liability We have checked the contents of this manual Since deviations cannot be precluded entirely we cannot guarantee full agreement However the data in the manual are reviewed regularly and any necessary corrections included in subse...

Page 5: ...anual see table Configuration Manual All safety instructions must be observed during the transport storage assembly disassembly and operation of the synchronous motors Failure to observe the instructions can lead to serious personal injuries or property damage The motors rotors contain permanent magnets with high magnetic flux densities which exert strong attractive forces on ferromagnetic bodies ...

Page 6: ...dually Immediately upon receipt of delivery check whether the scope of delivery corresponds with the consignment notes SIEMENS cannot accept any liability for any shortages or deficiencies reported at a later date Complaint instructions Report detectable transport damage immediately to the carrier Report detectable defects incomplete delivery immediately to the responsible SIEMENS representative T...

Page 7: ...ake data 16 Motor version Type voltage power consumption 17 Motor weight m kg 7 Customer specifications 18 Balancing method marked 8 Standards and regulations 19 Rated speed nN rpm 9 Rated current IN A 20 Maximum speed nmax rpm 10 Induced voltage UIN V 21 Order options The type plate is covered by a yellow protective foil for motors without paint finish This foil should be removed unless the motor...

Page 8: ... class 155 C 311 F F Ambient temperatures 15 C to 40 C 5 F to 104 F otherwise the rated data are reduced see Configuration Manual Installation altitude EN 60034 1 up to 1000 m a s l otherwise the rated data are reduced see Configuration Manual Magnetic material Rare earth material Electrical connections Revolving plug for output and encoder signals Encoder system fitted encoder speed recording rec...

Page 9: ...imensions in the catalogs NC 60 NC 61 D 21 1 or Configuration Manual 4 Transport Installation and Assembly 4 1 Transport Storage Observe the transport regulations applying in the country countries concerned Use suitable load suspension devices for transport and assembly Use lifting eyes for transporting the motors where these are provided by the manufacturer Lifting tackle as per 98 37 EU Directiv...

Page 10: ...mercially available solvent Ensure that waste heat is adequately dissipated It is recommended to maintain a clearance of 100 mm from adjacent parts on at least three sides Tighten the flanges equally avoid distortions when tightening the fixing screws Use hexagon socket head cap screws strength class at least 8 8 In the case of a vertical installation with the shaft end at the top ensure that no f...

Page 11: ...ts off If necessary fully balance the motor with the output elements according to ISO1940 Fig 4 Pulling off and putting on output elements A Shim protects the centering in the shaft end 5 Electrical connections 5 1 Important instructions NOTICE Do not strike the shaft or bearings of the motors Do not exceed the permissible axial and radial forces on the shaft end stated in the configuration specif...

Page 12: ...ower and signal lines Observe the EMC instructions of the converter manufacturer The inside of the plug must be kept clean and free from cable residues and moisture Avoid protruding wire ends Check the seals and sealing surfaces of plug to ensure that the degree of protection is maintained The connecting leads are to be equipped with the strain relief device and the devices which protect against r...

Page 13: ... W U GNYE BD1 BD2 V W U GNYE BD1 BD2 1FK702 1FK710 size 1 1FK701 size 0 5 S1 not connected not conn R2 S3 1R1 1R2 S2 R1 S4 not conn not conn 1R1 1R2 not conn S1 S3 not conn not conn S2 S4 not conn not connected R1 R2 not conn not conn not conn not conn R R B B A C A M Encoder M Encoder P Encoder P Encoder 1R1 1R1 C 1R2 1R2 not conn D D P Sense data data B B A not conn A not connected not conn cloc...

Page 14: ...cket plug may be used for twisting the right angle plug Unscrew to open the socket plug completely and avoid any damage to the pin contacts Maximum permissible twisting moments Mmax WARNING Improper change of the plug output direction leads to damage to the connecting cables Do not exceed the permissible twisting moments as per Fig 6 A maximum of ten changes to the plug output direction are permis...

Page 15: ...oder inside the motor Fig 7 Motor with sensor modul example The signal link between motor and converter is made by a DRIVE CLiQ cable MOTION CONNECT Only SIEMENS pre assembled cables may be used These cables reduce the assembly time and increase operational safety The plug of the DRIVE CLiQ cable must be pushed on until the catch springs slot in pay attention to the plug coding WARNING The motor m...

Page 16: ...mproper change of the cable output direction leads to damage to the connecting cables The permissible twisting range must not be exceeded Only a maximum of ten changes to the rotational angle of the sensor module are permitted within the rotational range CAUTION Thermal hazard from hot surfaces The temperatures of motor surfaces can reach more than 100 C 212 F Do not touch hot surfaces Protection ...

Page 17: ...otor 4 Check the suitability and setting of the output elements for the intended conditions of use for example belt tension 5 Check the power and signal plug connections 6 Check the functional condition of the auxiliary devices present 7 Check the protection against accidental contact with moving and live parts 8 Bring the drive system into operation in accordance with the operating manual for the...

Page 18: ...emedy Irregular running Inadequate screening of the motor or encoder cable Check screening and grounding see Section 5 1 Amplification of the drive control ler too high Adjust controller see converter operat ing manual Vibrations Coupling elements or driven machine are badly balanced Rebalance Inadequate alignment of the drive train Realign the machine set Fixing screws are loose Check and tighten...

Page 19: ...x 10 000 hours with oil lubrication Motors must be disposed of carefully taking into account domestic and local regulations in the normal recycling process or by returning to the manufacturer The following must be taken into account when disposing of the motor Oil according to the regulations for disposing of old oil Not mixed with solvents cold cleaning agents of remains of paint Components that ...

Page 20: ...ENGLISH 24 610 40 700 21 Siemens AG ...