Siemens COMBIMASTER, Operating Instructions Manual

Page 1: ...COMBIMASTER MICROMASTER Integrated Operating Instructions BRAKE OPTIONS Bedienungsanleitung BREMS OPTIONEN ...

Page 2: ...CE COMPLIANCE WARNING Before installing and putting this equipment into operation read the warnings and cautions carefully Also read and comply with the warning labels attached to the equipment Ensure that warning labels are kept in a legible condition and replace any missing or damaged labels This equipment contains dangerous voltages Loss of life severe personal injury or property damage can res...

Page 3: ...se Size B inverter range Brake option 6SE9996 0XA07 E M is designed for Case Size A The parameters used to set up the brake options are as summarised in the COMBIMASTER and MICROMASTER Integrated MMI Reference Manual E U R O P E A N L O W V O L T A G E E M C D I R E C T I V E S T h e C O M B I M A S T E R a n d M I C R O M A S T E R Integrated B r a k e O p tions product ranges comply with the req...

Page 4: ...dard Siemens electromechanical brake option G26 3 E M BRAKE OPTION INSTALLATION Case Size A E M Brake Option Parts A1 x1 Long Wire Link A2 x3 Short Wire Link A3 x2 Long Socket A4 x2 Socket A5 x1 Control PCB Insulation A6 x1 PG9 Cable Gland The E M Brake Option fits in place of the existing inverter cover It does not require a separate mains input It picks up two of the mains input phases to the in...

Page 5: ... slow activation For CS A E M Brake Option set also for 45 or 90 to suit the brake coil Fast Brake Activation Case Size A E M Brake Option Slow Brake Activation 90 Case Size A E M Brake Option 45 Case Size B E M Brake Option Fast Brake Activation Case Size B E M Brake Option Slow Brake Activation Fig 1 E M Brake Option Connection Diagram ...

Page 6: ... the brake option is correctly earthed Case Size B E M Brake Option Ensure that the inverter is isolated from the mains supply Remove and discard the inverter case cover Remove and discard the internal black plastic insulation cover but retain the two securing screws Locate studs ST100 L1 and ST102 L3 on the now exposed gate drive PCB Replace the two nuts which each secure a flying lead to its stu...

Page 7: ...he OPM2 Clear Text Display option is required for inverter set up Apply mains power to the inverter and access parameter P062 using the OPM2 Using Fig 2 as a guide set P062 to P064 to enable and set up the E M brake disabled by default 5 R BRAKE OPTION The Case Size B COMBIMASTER and MMI Resistor R Brake Option 6SE9996 0XA11 integrates the E M brake control together with a pulsed resistor braking ...

Page 8: ...power in the integrated resistor to approximately 5 of the peak power If the temperature continues to rise the resistor will be disabled completely until the temperature has fallen In the event of a fault the resistor may become permanently connected and overheat The resistor temperature is monitored by an internal circuit which will indicate resistor overheating by means of a fault relay RL100 Th...

Page 9: ...lation Process Refer to Fig 4 Connect the mains supply to the inverter via a three phase contactor Wire the live supply to the contactor coil through relay RL100 which is open when the braking unit is not powered Use a double insulated 2 core cable to connect to the relay contacts CN101 1 and CN101 2 The diameter of the outer insulation must be in the range 4 5 to 6 0mm Pass the cable through the ...

Page 10: ... part B1 to these studs and secure and torque down as in the previous step Fit the gate drive PCB insulation part B2 supplied with the option Secure with the retained securing screws and torque down to 2Nm CAUTION Ensure that gate drive PCB insulation is in place before fitting the brake option inverter cover Ensure the cover gasket is correctly positioned Making sure the arrows on the labels fitt...

Page 11: ...henkr ei s 12 1 SI CHERHEI TSHI NW EI SE und KO NFO RM I TÄTSERKLÄRUNG W ARNUNG VorderI nst al l at i on und derI nbet r i ebnahm e des G er ät es si nd di e W ar nhi nwei se und Vor si cht sm aßnahm en sor gf äl t i g zu l esen sowi e di e angebr acht en W ar nschi l deraufdem G er ätzu bef ol gen Es i staufl esbar en Zust and derW ar nschi l derzu acht en und f ehl ende oderbeschädi gt e Schi l ...

Page 12: ...er Gehäusegröße B CSB vorgesehen Die elektromech Bremssteuerung 6SE9996 0XA07 ist mit der Gehäusegröße A CSA einzusetzen Die zur Einstellung der Brems Optionen benötigten Parameter sind dem COMBIMASTER MICROMASTER Integrated MMI Applikationshandbuch zu entnehmen E U R O P Ä IS C H E N I E D E R S P A N N U N GS U N D EM V R I C H T L I N I E D ie Brem s optio ne n fü r d i e C O M B IM A S T E R u...

Page 13: ...f or der l i che Spannung um di e Spul e ei ner el ekt r om echani schen Br em se zu spei sen Si e kann wahl wei se f ürschnel l es oder l angsam es Anspr echen derBr em se konf i gur i er twer den 10m s Di f f er enz Das G er ätwi r d überdi e Par am et erP062 P063 und P064 ei ngest el l t Dam i twi r d di e Ei nschal t ver zöger ung und Hal t ezei tder Br em se vor gegeben Spul enspannung derBr ...

Page 14: ... i cht er s Es wi r d kei ne separ at e Ei nspei sung benöt i gt da zweiEi ngangphasen des Um r i cht er s ver wendetwer den Vor gehen beiderI nst al l at i on derel ekt r om Br em sst euer ung Ent f er nen derPG 9 Abdeckung f ürdi e el ekt r om echani sche Br em sst euer ung Ver bi nden derM ot or Br em sspul e m i t ei nem zwei f achi sol i er t em Kabel 2x0 5m m 2 m i t5 m m abi sol i er t erLä...

Page 15: ...l d 1 zu konf i gur i er en FürBaugr öße A i stzusät zl i ch di e Spul enspannung 45 oder90 ei nzust el l en Schnel l es Anspr echen O pt i on f ürBaugr öße A l angsam es Anspr echen 90 O pt i on f ürBaugr öße A 45 O pt i on f ürBaugr öße B Schnel l es Anspr echen O pt i on f ürBaugr öße B Langsam es Anspr echen Bi l d 1 Ver dr aht ung derel ekt r om echani schen Br em sst euer ung ...

Page 16: ...Br em sopt i on r i cht i g geer deti st El Br em sst euer ung f ürBaugr öße B Es i stsi cherzu st el l en daß der Um r i cht ervom Net z get r ennti st Di e Abdeckpl at t e des Um r i cht er s i stzu ent f er nen Di e i nner e schwar ze I sol at i ons abdeckung i stzu ent f er nen und wegzuwer f en di e bei den Bef est i gungsschr auben si nd j edoch auf zubewahr en An dernun zugängl i chen St eu...

Page 17: ...ögl i ch sei n spezi el lbeiei nerhohen M i ni m al f r equenz Es kann sonst ei ne Über st r om war nung oder ausl ösung anspr echen wenn derUm r i cht erver sucht den M ot orbeif est gebr em st erW el l e zu dr ehen 4 I NBETRI EBNAHM E derELEKTRO M BREM SSTEUERUNG Das Rel ai s RL500 derel ekt r om Br em sei nhei tbet ät i gtdi e ext er ne Br em se und wi r d von derUm r i cht er sof t war e gest ...

Page 18: ...t andsbr em se über wachtden G l ei chspannungs Zwi schenkr ei s völ l i g unabhängi g von der Um r i cht er el ekt r oni k W ähr end des Br em svor gangs er f ol gtei ne Rückspei sung di e zu ei nem Spannungsanst i eg i m Zwi schenkr ei s f ühr t Sobal d ei n ei ngest el l t erSchwel l wer t er r ei chti st schal t etdi e El ekt r oni k den Pul swi der st and aufden Zwi schenkr ei s Dam i twi r d...

Page 19: ...ert at sächl i che Bel ast ungswer ti st abhängi g von derbenöt i gt en Br em sener gi e P1 7kW P2 350W 5 T1 und T2 si nd bi s zu den f ol genden G r enzwer t en var i abel W enn derKühl kör per 90 G r ad C T1 10 s m ax T2 190 s W enn derKühl kör per 90 G r ad C T1 3 s m ax T2 57 s W enn derKühl kör per 105 G r ad C Um r i cht erschal t etab P1 P2 T2 T1 T2 T1 Tm ax ...

Page 20: ...l at i on d PW LautBi l d 4 DerUm r i cht eri stüberdas Schüt z m i t dem Net z zu ver bi nden Di e Schüt zspul e i stüberdi e St euer spannung m i tdem Rel ai s RL100 so zu ver bi nden daß es of f en i st wenn di e Br em sei nhei tni chtan Spannung l i egt M i tei nem zwei f achi sol i er t en 2 adr i gen Kabelsi nd di e Rel ai skont akt e CN101 1 und CN101 2 anzuschl i eßen Der Außen Dur chm ess...

Page 21: ... aubbol zen m i tdem vor herbeschr i ebenen Dr ehm om entzu bef est i gen Di ese Bol zen si nd ni chtzur el ekt r i schen Funkt i on best i m m t geben j edoch ei ne besser e Bef est i gung Di e l et zt en zweiSchr aubbol zen si nd auf ST103 DC und ST104 DC m i t0 8 Nm zu schr auben W ei t er hi n i stdi e m i t gel i ef er t e I sol at i on Tei lB2 aufderLei st ungst ei l pl at i ne zu m ont i er...

Page 22: ...n 750V ei ngest el l twi r d DerSchwel l wer tf ürden Zwi schenkr ei s def i ni er tden Punkt wo derPul swi der st and zugeschal t etwi r d Di eseri stabhängi g von derEi ngangsspannung ei nzust el l en Ei ngangsspannung 500V AC X201 of f en und X301 geschl ossen Schwel l wer t 750V DC Ei ngangsspannung 500V AC X201 geschl ossen und X301 of f en Schwel l wer t 800V DC X201 und X301 si nd i n Bi l ...

Page 23: ...I NTENTI O NALLY BLANK ABSI CHTLI CH FREIG EHALTEN ...

Page 24: ...Issued by Drives and Standard Products Group Siemens House Varey Road Congleton Cheshire CW12 1PH England Siemens plc G85139 H1731 U450 B1 G85139 H1731 U450 B1 ...