Siemens MOTOX BA 2510, Operating Instructions Manual

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Page 3: ... injury to persons with a safety alert symbol may also include a warning relating to property damage Qualified Personnel The product system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training ...

Page 4: ...l agreements and technical documentation apply to special gearbox designs and the associated supplementary equipment Please read these operating instructions and the operating instructions for the MOTOX gearbox BA 2010 before working with the gearbox Please refer to the other operating instructions supplied with the product The described gearboxes correspond to the state of the art at the time the...

Page 5: ...e instructions marked with this symbol The MOTOX gearboxes described in these operating instructions have been designed for stationary use in general engineering applications Unless otherwise agreed the gearboxes have been designed for use in machinery and plants in industrial environments The gearboxes have been built using state of the art technology and are shipped in an operationally reliable ...

Page 6: ...safe place Re attach removed protective equipment before commissioning Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requirements Do not carry out any welding work on the geared motor Do not use the geared motor as a grounding point for welding operations Carry out equipotential bonding in ...

Page 7: ...re 2 1 Bearing in agitator flange The multistage helical gearbox can be supplied with an upstream agitator flange With an upstream locating bearing the bearing system is suitable for high external forces The absorbed radial and axial loads are transmitted to the machine via the agitator flange The bearings in the agitator flange are lubricated independently of their design The output side bearing ...

Page 8: ...ours Table 2 1 Regreasing intervals in operating hours for agitator flange Output speed n2 Operating hours for size 68 88 108 128 148 168 rpm h 30 29 000 29 000 29 000 29 000 29 000 18 000 31 50 29 000 29 000 29 000 29 000 14 000 14 000 51 100 29 000 29 000 16 000 16 000 10 000 10 000 101 150 29 000 29 000 14 000 12 000 9 000 7 000 151 250 18 000 16 000 10 000 9 000 5 000 5 000 251 400 14 000 12 0...

Page 9: ...e maintenance interval can be increased to the following number of operating hours Table 2 3 Maintenance interval in operating hours after regreasing the agitator flange Output speed n2 Operating hours for size 68 88 108 128 148 168 rpm h 30 80 000 80 000 80 000 80 000 80 000 50 000 31 50 80 000 80 000 80 000 80 000 40 000 40 000 51 100 80 000 80 000 45 000 45 000 28 000 28 000 101 150 80 000 80 0...

Page 10: ...l is valid for a temperature of 70 C measured on the surface of the housing in the vicinity of the bearing Note For temperatures above 70 C the regreasing interval must be reduced by half for each temperature increase of 15 K Note For moderate shock loading and vibration the regreasing interval must be reduced by 20 For heavy loading the regreasing interval must be reduced by half Regrease the bea...

Page 11: ...egreasing the mixer flange Output speed n2 Operating hours for size 88 108 128 148 168 rpm h 30 45 000 40 000 40 000 32 000 28 000 31 50 32 000 28 000 28 000 28 000 25 000 51 100 25 000 20 000 20 000 20 000 15 000 101 150 20 000 15 000 15 000 10 000 10 000 151 250 10 000 10 000 10 000 8 000 8 000 251 400 8 000 8 000 8 000 4 000 4 000 4 Extruder flange For bevel helical gearbox KAE and parallel sha...

Page 12: ...geared motor rating plate Check the oil level before commissioning Table 4 1 Oil quantities for extruder flange Types of construction Size 68 88 108 128 148 168 H 01 H 02 H 03 H 04 0 5 0 8 1 1 1 7 2 5 3 6 5 Helical gearbox with slide ring seal DU ZU 5 1 Technical description The helical gearbox with slide ring seal is delivered ready for operation with the appropriate lubricant It is equipped with...

Page 13: ...um temperature up to 60 C Operate the slide ring seal at a temperature sufficiently above the freezing point of the medium for safety 5 2 Maintenance The slide ring seal is maintenance free Replace the slide ring seal as part of a plant overhaul if it is worn or disassembled CAUTION The protective sleeve 175 keeps coarse contamination away from the slide ring seal Do not seal holes and gaps Figure...

Page 14: ...he general tolerance for the tightening torque is 10 The tightening torque is based on a friction coefficient of μ 0 14 Table 5 1 Tightening torques for fastening bolts Thread size Tightening torque for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1 200 M30 1 500 2 000 2 400 M36 2 500 3 60...

Page 15: ... 2 years of filling date Weight including grease fill approx 190 g Commissioning CAUTION Closed lubricator bursts Overpressure will result if the lubricator is not opened and the grease channels are contaminated At an overpressure of approximately 5 bar the lubricator will burst at the preset breaking point between the housing and the funnel Open the lubricator before commissioning Press fresh gre...

Page 16: ...y emptied It is influenced by the resistance in the lubricant channels and the ambient temperature At ambient temperatures of 10 C the actual lubrication time is double the set lubrication time At ambient temperatures of 40 C the actual lubrication time drops to approximately half the set lubrication time Figure 6 3 Lubrication time controller Procedure 1 Set the lubrication time with a 3 mm Allen...

Page 17: ...ng of the labyrinth seal The labyrinth seal is filled with grease It must be regularly regreased depending on the ambient conditions Procedure 1 Use the greases from table T 7300 for the regreasing The grease quality must meet the requirements specified in the table 2 The reference value for regreasing is 30 g lubricating grease after 3000 operating hours 3 Using a grease gun inject the grease int...

Page 18: ...ell version for agitator flange and mixer flange The dry well version offers increased protection against oil leaks for the agitator flange and mixer flange if the output shaft is pointing downwards If the shaft sealing ring fails gearbox oil escapes This oil is collected in a chamber of the dry well flange An oil sensor reports this optically or electronically ...

Page 19: ... temperature of the gearbox oil The coolant that flows through the heat exchanger unit dissipates the heat The heat exchanger unit is mounted on the gearbox cover The piping for feeding and extracting the coolant is connected to the cover There is no preferred direction of flow Cast iron end cap Brass end plate Aluminum cooling fins Copper pipes Figure 9 1 Heat exchanger unit 9 1 2 Technical data ...

Page 20: ...e cooling water must be 6 For alkaline water the water hardness should be 6 dH Take the water quality and constituents into consideration when you assess the suitability of the existing water for the unit Do not use contaminated cooling water If the heat exchanger unit is contaminated a blockage may occur and this will lead to failure of the oil cooling Industrial water and water from streams and ...

Page 21: ...smission ratio of the gearbox Check the oil level before commissioning The type of construction designations are in accordance with IEC 60034 7 Code I The gearbox must be operated only in the type of construction specified on the rating plate This ensures that the correct quantity of lubricant is provided Description of the symbols Ventilation Oil level Oil drain Checking the oil level of the beve...

Page 22: ...BA 2510 20 A5E38121849A RS AB 10 2016 Figure 9 3 Types of construction for K KA KAS KAT sizes 108 188 Figure 9 4 Types of construction for KZ KF KAD KAZ KAF KADS KAZS KAFS KADT KAZT KAFT sizes 108 188 ...

Page 23: ... exchanger unit When you store the heat exchanger you have to close the coolant connections Empty the heat exchanger if you store it at temperatures below 4 C 10 Spare parts 10 1 Agitator flange For helical gearbox DR ZR sizes 68 to 168 Figure 10 1 Agitator flange sizes 68 88 ...

Page 24: ...Shaft sealing ring 045 Screw 165 Loctite 046 Loctite 166 Shaft sealing ring 048 Screw plug 169 Axial sealing ring 049 Tapered grease nipple 171 Cover 101 Output shaft 172 O ring 105 Parallel key 179 Screw 130 Bearing 345 Helical gear wheel 131 Supporting disk shim 346 Parallel key 132 Supporting disk shim 402 Grease supply tube 134 NILOS ring 403 Screwed joint 136 Locking ring 406 Seal 140 Bearing...

Page 25: ...BA 2510 A5E38121849A RS AB 10 2016 23 10 2 Mixer flange For bevel helical gearbox K M and parallel shaft gearbox FD M FZ M sizes 88 to 168 ...

Page 26: ...l seal 116 Screw 171 Cover 118 Sealing cap 172 O ring 130 Bearing 179 Screw 131 Supporting disk shim 345 Helical gear wheel 132 Supporting disk shim 346 Parallel key 135 Supporting disk shim 406 Seal 136 Locking ring 407 Screw plug oil sight glass 140 Bearing 411 Hex screw 141 Bush 412 Spring washer 143 NILOS ring 413 Disk 145 Locking ring 415 Locking ring Figure 10 3 Mixer flange sizes 88 168 10 ...

Page 27: ...g 185 Flanged hub 136 Locking ring 186 Screw 140 Bearing 187 Thrust pad 141 Bush 188 Adapter flange 145 Locking ring 189 Screw 160 Shaft sealing ring 345 Helical gear wheel 165 Loctite 346 Parallel key 166 Shaft sealing ring 407 Screw plug oil sight glass Figure 10 4 Extruder flange sizes 68 168 10 4 Labyrinth seal 048 Tapered grease nipple 402 Grease tube 160 Shaft sealing ring 403 Screwed joint ...

Page 28: ...tion may be trademarks whose use by third parties for their own purposes could violate the rights of the owner Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described Since variance cannot be precluded entirely we cannot guarantee full consistency However the information in this publication is reviewed regularly and a...

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