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Document No. 125-1902 

User Guide 

June 26, 2018 

Siemens Industry, Inc.

 

Page 5 of 16

 

 

Economizer Controller 
Startup/Commissioning Mode 

Factory default settings: 
All DIP switches are in the OFF (down position). 
 

NOTE: 

Use a small, flat-blade screwdriver to select DIP 
switches. Ensure that the switches are fully in the 

ON

 or 

OFF

 position. 

 
All potentiometers are in the middle position (arrow 
pointing upwards). 

Initialization 

1.  Connect the sensor inputs and other auxiliary 

equipment. 

2.  Use the DIP switch to select a 3K or 10K sensor 

(see Figure 7). 

3.  Use the DIP switch to select Single (

SNGL

) or 

Differential (

DIFF

) mode (see Figure 7).  

4.  Apply power to the controller (see Figure 5). 
5.  The controller will perform up to a 20-second 

auto detection to determine the type of sensor 
input(s). 

If you experience a transient power failure during 
initialization, the compressors will not suddenly 
restart because the outputs are deactivated. 

Commissioning Mode 

This Commissioning mode (COMM) adjusts the 
Minimum Position of the outside air damper. In the 
Commissioning mode, the damper will be overridden 
by Effective 

MIN POS

, or 

DCV ACT

, whichever is 

greater. 

Effective MIN POS is determined by either the

 

o

nboard MIN POS potentiometer or the Remote MIN 

POS potentiometer: 

Move the DIP switch on the bottom of the controller 
to the 

COMM

 position (see Figure 7) to enter the 

Commissioning mode. When the Free Cooling LED 
and DCV LED blink red, this indicates that the 
controller is in the Commissioning mode. CC1 and 
CC2 are energized in the Commissioning mode, and 
the exhaust fan responds to the outside air damper. 

Determining Required Airflow 

The Consulting Engineer defines the minimum 
damper position by the minimum outdoor airflow 
required in the building during the occupied period. 
To determine the minimum amount of outside air to 
bring in the building, use these basic guidelines: 

 

 

The OA rate can be calculated by this formula: 

OA

% =

MAT−RAT

OAT−RAT

 

A minimum 10°F temperature differential 
between OA and RA must be maintained; 
otherwise, this 

formula doesn’t work well. 

OR 

 

An airflow measuring station can be used to 
directly tune the outdoor airflow volumetric rate 
to designed value. OA rate can be calculated 

from formula 

𝑂𝐴% =

OAV

SAV

  =

OAV

OAV+RAV

, where 

minimum differential temperature between OA 
and RA is not required. 

Setting Minimum Position in Commissioning 
Mode 

If a 

Remote Positioning Potentiometer

 is being 

used: 

1.  Turn the 

MIN POS 

potentiometer to the fully 

closed, 

position. 

2.  Turn the 

DCV ACT 

potentiometer to the fully 

closed, 

position 

3.  Adjust the Remote 

MIN POS

 Potentiometer until 

the designed OA flow rate is met.  

4.  After the Remote 

MIN POS

 Potentiometer 

adjustment is complete, turn the 

DCV ACT 

potentiometer until designed DCV OA flow rate 
is met. The 

DCV ACT

 setting should be greater 

than the Remote 

MIN POS

 Potentiometer 

setting.  

5. 

When these adjustments are completed,

 set 

the DIP switch to 

AUTO 

to resume normal 

operation.  

If the onboard MIN POS Potentiometer is being 
used: 

1.  Turn the Remote

 MIN POS 

Potentiometer

 

to the 

fully closed, 

position.  

2.  Turn the 

DCV ACT 

potentiometer to the fully 

closed, 

position,  

3.  Turn the 

MIN POS 

potentiometer until designed 

OA flow rate is met.  

4.  After MIN POS adjustment is complete, turn the 

DCV ACT 

potentiometer until designed DCV OA 

flow rate is met. The 

DCV ACT

 should be 

greater than MIN POS.  

5.  After all 

MIN POS

 and 

DCV ACT

 adjustments 

are completed, set the DIP switch to 

AUTO 

to 

resume normal operation.  

 

 

Summary of Contents for POL220 Series

Page 1: ...ust fan operation as well as during sensor failure Quick installation and easy commissioning Two stage cooling control Occupancy input with default capability Quick connect I O with 1 4 spade connections Anti freeze protection Brownout protection Product Numbers Economizer Controller Single Economizer Controller Multi pack 20 Remote Potentiometer Input Type POL220 05 POL220 00 BSG61 0 10 Vdc POL22...

Page 2: ...ensing Inputs Combination Temperature Humidity Sensor QFM2160U 5 wire 18 20 or 22 AWG cable connection Dry Bulb Temperature Sensor 10K Ohm Type II NTC QAM2030 010 or 3K NTC 2 wire 18 20 or 22 AWG cable connection DCV CO2 Sensor QPA2000 3 wire 18 20 or 22 AWG cable 0 to 10 Vdc control signal Outputs Actuator GCA151 1P GMA151 1P GQD151 1P 4 wire 18 AWG Actuator Signal 2 to 10 Vdc Actuator Input Resi...

Page 3: ...ential dry bulb operation use two QAM2030 010 10K Type II NTC or 3K NTC temperature sensors Figure 2 3K NTC Curve NOTE 3K NTC sensors must follow this curve Sensor Mounting 1 Mount the sensor in any orientation exposing it to freely circulating air using the two mounting screws provided with the sensor Choose a location that protects it from rain snow and direct sunlight 2 Connect the appropriate ...

Page 4: ...er To power the Economizer Controller connect a 24 Vac external power supply source Figure 5 Connecting to Power Supply Source Damper Actuator Connection to the Economizer Controller 1 Connect the appropriate Siemens OpenAir Damper Actuator to the controller actuator input as shown 2 Select the appropriate modulating 2 to 10 Vdc spring return damper actuator to operate the Economizer damper See Ta...

Page 5: ...lting Engineer defines the minimum damper position by the minimum outdoor airflow required in the building during the occupied period To determine the minimum amount of outside air to bring in the building use these basic guidelines The OA rate can be calculated by this formula OA MAT RAT OAT RAT A minimum 10 F temperature differential between OA and RA must be maintained otherwise this formula do...

Page 6: ...r and RA temperature sensor MA temperature sensors are used Set the DIP switch to DIFF Differential mode See Figure 7 The outside air dry bulb temperature is compared with the return air dry bulb temperature If the outside air dry bulb temperature is less than the return air dry bulb temperature then the outside air is used to meet all or part of the cooling demand Control Mode 3 Combination Fixed...

Page 7: ...tage 1 Cooling Demand Y2 is Stage 2 Cooling Demand Free Cooling is always the first cooling stage The Cool Stage 1 call from the Commercial Thermostat Y1 energizes the CC1 input to the Economizer Controller The Cool Stage 2 call from the Commercial Thermostat Y2 energizes the CC2 input to the Economizer Controller Table 4 Cooling Stage I O Logic Economizer Y1 Thermostat Y2 Thermostat Cooling Stage...

Page 8: ...M If an occupancy signal is not available order Jumper Accessory 985 960 and connect to these inputs to default the occupancy status to ON When OFF the minimum damper position is 0 LED Fault Detection and Diagnostics Table 5 LED Pattern Summary Status Free Cooling LED Demand Control Ventilation LED Exhaust Fan LED Commissioning mode Red Blinking Red Blinking Power Start up Orange Orange Green MA O...

Page 9: ...Document No 125 1902 User Guide June 26 2018 Siemens Industry Inc Page 9 of 16 Wiring Guide Figure 13 Two Stage Cooling System with Single Dry Bulb Changeover Control Mode ...

Page 10: ...Document No 125 1902 User Guide June 26 2018 Page 10 of 16 Siemens Industry Inc Figure 14 Two Stage Cooling System with Dual Dry Bulb Changeover Control Mode ...

Page 11: ...Document No 125 1902 User Guide June 26 2018 Siemens Industry Inc Page 11 of 16 Figure 15 Two Stage Cooling System with Single Enthalpy Changeover Control Mode ...

Page 12: ...Document No 125 1902 User Guide June 26 2018 Page 12 of 16 Siemens Industry Inc Figure 16 Two Stage Cooling System with Dual Enthalpy Changeover Control Mode ...

Page 13: ...Guide June 26 2018 Siemens Industry Inc Page 13 of 16 Figure 17 Optional CO2 Sensor and Remote Potentiometer LVC2 135 Ohm Figure 18 Optional CO2 Sensor and Remote Potentiometer BSG61 0 to 10 Vdc The installation is now complete ...

Page 14: ... on Brownout If voltage is below 18 Volts the Economizer Controller may be in Brownout Protection mode This mode disables all of the relay outputs When the power is back to 18 Vac or higher the Economizer Controller and RTU will operate normally Y1 Y2 signal is missing from the thermostat Mechanical Cooling doesn t run until there is cooling demand Y1 Y2 Active Check the wiring from CC1 Q11 and CC...

Page 15: ...e 0 position The DCV feature should not be enabled but it was not turned off Adjust the DCV ACT potentiometer to full CCW position if you are not using DCV Exhaust Fan LED is not working The Ex FAN potentiometer hasn t been set up correctly or has been damaged by excessive force In its full CCW position the EX FAN control is disabled therefore the Exhaust Fan LED is OFF and the EF relay is inactiv...

Page 16: ... to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Note This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against...

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