Siemens RUGGEDCOM RS401, Installation Manual

Page 1: ...Edition 02 2020 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS401 https www siemens com ...

Page 2: ...ed Ethernet Switches RUGGEDCOM RS401 Installation Manual Preface Introduction 1 Installing the Device 2 Device Management 3 Communication Ports 4 Technical Specifications 5 Certification 6 02 2020 C79000 G8976 1017 10 ...

Page 3: ... personnel are those who based on their training and experience are capable of identify ing risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufactur...

Page 4: ... 5 2 Installing the Device 7 2 1 General Procedure 7 2 2 Unpacking the Device 8 2 3 Mounting the Device 8 2 3 1 Mounting the Device on a DIN Rail 9 2 3 2 Mounting the Device to a Panel 12 2 4 Connecting the Failsafe Alarm Relay 14 2 5 Grounding the Device 15 2 6 Connecting Power 16 2 6 1 Connecting AC Power 16 2 6 2 Connecting DC Power 17 3 Device Management 19 3 1 Connecting to the Device 19 3 2 ...

Page 5: ...pecifications 29 5 3 Copper Ethernet Port Specifications 29 5 4 Fiber Optic Ethernet Port Specifications 30 5 5 Serial Port Specifications 31 5 6 Operating Environment 31 5 7 Mechanical Specifications 31 5 8 Dimension Drawings 31 6 Certification 35 6 1 Approvals 35 6 1 1 CSA 35 6 1 2 European Union EU 35 6 1 3 FCC 36 6 1 4 FDA CDRH 36 6 1 5 ISED 36 6 1 6 ACMA 37 6 1 7 RoHS 37 6 1 8 Other Approvals...

Page 6: ...lable online at https support industry siemens com To request or inquire about a user document con tact Siemens Customer Support Disclaimer of Liability Siemens has verified the contents of this document against the hardware and or soft ware described However deviations between the product and the documentation may exist Siemens shall not be liable for any errors or omissions contained herein or f...

Page 7: ...ion about training services and course availability visit https www siemens com or contact a Siemens Sales representative Customer Support Customer support is available 24 hours 7 days a week for all Siemens customers For technical support or general information contact Siemens Customer Support through any of the following methods Online Visit http www siemens com automation support request to sub...

Page 8: ...try Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Telephone Toll free 1 888 264 0006 Tel 1 905 856 5288 Fax 1 905 856 1995 E Mail ruggedcom info i ia siemens com Web https www siemens com RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 vii ...

Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 10: ...wide range of industry standards including IEC61850 IEEE1613 IEC61000 6 2 IEC1800 3 and NEMA TS 2 The RUGGEDCOM RS401 also features a wide operating temperature range of 40 to 85 C 40 to 185 F allowing it to be installed in virtually any location The RUGGEDCOM RS401 also includes an industrially rated integrated power supply that can support a wide range of power supply options suitable for multip...

Page 11: ...nce and throughput Ethernet switching Fully IEEE 802 3 IEEE 802 3u IEEE 802 3x compliance Non blocking store and forward switching 10 100Base TX 10Base FL 100Base FX options Remote Dial Up Access Integrated V 90 modem and PPP server Provides remote access to serial devices and Ethernet LAN Rated for Reliability in Harsh Environments Immunity to EMI and heavy electrical surges Fully independent 2 k...

Page 12: ...ole Port DB9 9 Modem Port Optional 10 Failsafe Alarm Relay Figure 1 1 RUGGEDCOM RS401 Modules POWER LED Illuminates when power is being supplied to the device ALARM LED Illuminates when an alarm condition exists RESET Button Shuts down and restarts the device Ethernet Port Status LEDs Indicate the status of the associated Ethernet port LED State Meaning Solid Link established Blinking Link activit...

Page 13: ...rm condition occurs For more information refer to Connecting the Failsafe Alarm Relay Page 14 Failsafe Alarm Relay Specifications Page 29 Power Supply Terminal Block A pluggable terminal block For more information refer to Con necting Power Page 16 and Power Supply Specifications Page 29 1 3 Required Tools and Materials The following tools and materials are required to install the RUGGEDCOM RS401 ...

Page 14: ...orts on RUGGEDCOM products include transient suppression circuitry to protect against damage from electrical transients and conform with IEC 61850 3 and IEEE 1613 Class 1 standards This means that during a transient electri cal event communications errors or interruptions may occur but recovery is auto matic Siemens also does not recommend using copper Ethernet ports to interface with de vices in ...

Page 15: ...Supported Fiber Optic Cables Distance m Cable Type Wavelength nm Modal Band width MHz km 100Base FX 1000Base SX 10GBase SR 1300 500 2000 a Laser optimized 6 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 16: ...rsonnel shall render all warranties null and void Changes or modifications not expressly approved by Siemens AG could invalidate specifications test results and agency approvals and void the user s authority to operate the equipment IMPORTANT This product should be installed in a restricted access location where access can only be gained by authorized personnel who have been informed of the restri...

Page 17: ...to the network For more information refer to Communication Ports Page 21 7 Configure the device For more information refer to Configuring the Device Page 20 2 2 Unpacking the Device When unpacking the device do the following 1 Inspect the package for damage before opening it 2 Visually inspect each item in the package for any physical damage 3 Verify all items are included NOTICE If any item is mi...

Page 18: ...ons of the device with either DIN rail or panel hardware installed refer to Dimension Drawings Page 31 2 3 1 Mounting the Device on a DIN Rail The RUGGEDCOM RS401 can be ordered with panel DIN rail adapters preinstalled on each side of the chassis Use the adapters to mount the device to a standard 35 mm 1 4 in IEC EN 60715 or TS35 DIN rail Note The device is available with a front panel or side pa...

Page 19: ... Rail Adapter 2 DIN Rail 3 Screw Figure 2 1 Mounting the Device to a DIN Rail Front Panel Mount Option 2 3 1 2 2 1 1 Panel DIN Rail Adapter 2 DIN Rail 3 Screw Figure 2 2 Mounting the Device to a DIN Rail Side Panel Mount Option 2 Install one of the supplied 8 32 lock screws on either side of the device to se cure the adapters to the DIN rails 10 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G...

Page 20: ...oth sides of the device 2 2 1 3 1 2 1 Panel DIN Rail Adapter 2 DIN Rail 3 Screw Figure 2 3 Removing the Device from a DIN Rail Front Panel Mount Option 2 3 1 1 2 2 1 Panel DIN Rail Adapter 2 DIN Rail 3 Screw Figure 2 4 Removing the Device from a DIN Rail Side Panel Mount Option 2 Lift the device off the DIN rail RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 11 ...

Page 21: ...s the RUGGEDCOM RS401 can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws Note The device is available with a front panel or side panel mount option 12 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 22: ...vice to a panel do the following 1 Place the device against the panel and align the adapters with the mounting holes 1 1 1 2 1 Screw 2 Panel DIN Rail Adaptor Figure 2 5 Panel Mounting Front Mount Orientation RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 13 ...

Page 23: ...ased on alarm conditions The NO Normally Open contact is closed when the unit is powered and there are no ac tive alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RS401 One common application for this relay is to signal an alarm...

Page 24: ...ommon 3 Normally Closed Figure 2 7 Failsafe Alarm Relay Wiring 2 5 Grounding the Device The RUGGEDCOM RS401 chassis ground terminal uses a 6 32 screw It is recom mended to terminate the ground connection with a 6 ring lug and torque it to 1 7 N m 15 lbf in 2 1 3 1 Stainless Steel Stud 2 6 32 Screw 3 6 Ring Lug Figure 2 8 Chassis Ground Connection RUGGEDCOM RS401 Installation Manual 02 2020 C79000 ...

Page 25: ...s have reverse polarity protection for 12 24 and 48 VDC rat ed equipment Equipment must be installed according to applicable local wiring codes and stan dards 2 6 1 Connecting AC Power To connect a high AC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Before testing the dielectric strength HIPOT in the field remove the braided ground cable connect...

Page 26: ...und conductor for all surge and transient suppression circuitry in ternal to the unit 4 Connect the ground terminal on the power source to the chassis ground termi nal on the device For more information refer to Grounding the Device Page 15 2 6 2 Connecting DC Power To connect a high or low DC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Before t...

Page 27: ...er source to the negative neutral N on the terminal block 3 Using a braided wire or other appropriate grounding wire connect the surge ground terminal to the chassis ground connection The surge ground terminal is used as the ground conductor for all surge and transient suppression circuitry in ternal to the unit 4 Connect the ground terminal on the power source to the chassis ground termi nal on t...

Page 28: ...eshooting The serial console port implements RS232 DCE Data Communication Equipment on a DB9 connector The following is the pin out for the port 1 5 9 6 Figure 3 1 Serial DB9 Console Port Pin Name Description 1 a Reserved Do Not Connect 2 TX Transmit Data 3 RX Receive Data 4 a Reserved Do Not Connect 5 GND Signal Ground 6 a Reserved Do Not Connect 7 b Reserved Do Not Connect 8 b Reserved Do Not Co...

Page 29: ... the network it must be configured All configuration management is done via the RUGGEDCOM ROS interface For more in formation about configuring the device refer to the RUGGEDCOM ROS Configura tion Manual associated with the installed software release 20 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 30: ... Each communication port type has a specific place in the RUGGEDCOM RS401 chas sis 2 1 3 1 Copper or Fiber Ethernet Ports 2 Serial Ports 3 Modem Port Optional Figure 4 1 Port Assignment 4 1 Copper Ethernet Ports The RUGGEDCOM RS401 supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connectors The RJ45 c...

Page 31: ...g at max imum speed Yellow Solid Link established Yellow Blinking Link activity Link Off No link detected Pin Out Description The following is the pin out for the RJ45 male connectors 1 8 Figure 4 2 RJ45 Ethernet Port Pin Config uration Pin Name Description 1 RX Receive Data 2 RX Receive Data 3 TX Transmit Data 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do No...

Page 32: ...ions For specifications on the available fiber optic Ethernet ports refer to Fiber Optic Eth ernet Port Specifications Page 30 4 3 Modem Port The RUGGEDCOM RS401 can optionally be equipped with a V 90 Modem connection for PPP Point to Point Protocol connections For information about how to config ure and operate the modem refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS401 WARN...

Page 33: ...ceed five 4 4 Serial Ports The RUGGEDCOM RS401 supports RJ45 or DB9 serial ports which can be run in RS232 RS485 or RS422 mode Note On power up all serial ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode through RUGGEDCOM RS401 For more infor mation refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS401 All serial ports feature an LED that...

Page 34: ... RS422 DB9 Ports The RUGGEDCOM RS401 can be equipped with serial RS232 RS485 RS422 DB9 ports Each port can be set individually through the RUGGEDCOM RS401 operating sys tem to operate in RS232 RS485 or RS422 mode For more information refer to the RUGGEDCOM ROS Configuration Manual for the RUGGEDCOM RS401 The following is the pin out description for the RS232 RS485 RS422 DB9 ports 1 5 9 6 Figure 4 ...

Page 35: ...scription for the RS232 RS485 RS422 RJ45 ports 1 8 Figure 4 10 RS232 RS485 RS422 RJ45 Ser ial Console Port Name Pin a RS232 Mode RS485 Mode RS422 Mode 1 DSR b RX 2 DCD b 3 DTR b 4 Common Isolated Ground 5 RXD c RX 6 TXD c TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground a No internal termination is provided b The DSR DCD and DTR pins are connected together internally c In RS232 mode the RJ45 po...

Page 36: ...lex For reliable continuous communication adhere to the following guidelines To minimize the effects of ambient electrical noise use shielded cabling The correct polarity must be observed throughout a single sequence or ring The number of devices wired should not exceed 32 and total distance should be less than 1219 m 4000 ft at 100 kbps The Common terminals should be connected to the common wire ...

Page 37: ... 120Ω 10nF 120Ω 10nF 1 2 3 5 5 6 4 1 RUGGEDCOM RS401 2 Common Isolated Ground 3 Negative 4 Positive 5 Shield to Earth Connected At a Single Point 6 RS485 Devices 32 Total Figure 4 12 Recommended RS485 Wiring 28 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 38: ...oth AC and DC 5 2 Failsafe Alarm Relay Specifications Max Switching Volt age 30 VAC 80 VDC 125 VAC 250 VAC Rated Switching Cur rent 0 3 A 30 VAC 1 A 30 VDC 0 3 A 80 VDC 0 2 A 250 VAC 0 6 A 125 VAC 5 3 Copper Ethernet Port Specifications The following details the specifications for copper Ethernet ports that can be ordered with the RUGGEDCOM RS401 Speed a Connector Duplex a Cable Type b Wiring Stan...

Page 39: ...ble Type µm a Tx λ nm b Minimum Maximum Rx Sen sitivity dBm Av erage a Rx Satura tion dBm Peak a Distance km c Pow er Bud get dB MM LC 62 5 125 1310 20 14 31 14 2 11 MM ST 62 5 125 1300 19 14 33 9 14 2 11 4 MM ST 50 125 1300 22 5 14 33 9 14 2 14 9 MM ST 62 5 125 1300 19 14 30 14 2 5 11 MM SC 62 5 125 1300 19 14 33 9 14 2 14 9 MM SC 50 125 1300 22 5 14 33 9 14 2 14 9 MM MTRJ 62 5 125 1300 19 14 33 ...

Page 40: ...OM RS401 is rated to operate under the following environmental con ditions Ambient Operating Tempera ture a 40 to 85 C 40 to 185 F Ambient Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity b 5 to 95 Maximum Altitude 2000 m 6562 ft a Measured from a 30 cm 12 in radius surrounding the center of the enclosure b Non condensing 5 7 Mechanical Specifications Weight 1 9 kg 4 2 lb Ingre...

Page 41: ...Technical Specifications 5 8 Dimension Drawings 188 5 10 2 172 0 174 0 8 2 8 2 88 6 22 1 127 0 151 9 Figure 5 1 Overall Dimensions 32 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 42: ...ical Specifications 5 8 Dimension Drawings 12 7 210 1 134 4 8 1 4 1 98 8 Figure 5 2 Panel and Din Rail Mount Dimensions Front Mount Option RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 33 ...

Page 43: ...chnical Specifications 5 8 Dimension Drawings 125 7 134 4 12 7 4 1 8 1 Figure 5 3 Panel and Din Rail Mount Dimensions Side Mount Option 34 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 44: ...UL 60950 1 UL 60950 1 Information Technology Equipment Safety Part 1 General Requirements 6 1 2 European Union EU This device is declared by Siemens AG to comply with essential requirements and other relevant provisions of the following EU directives EN 60950 1 Information Technology Equipment Safety Part 1 General Requirements EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Standa...

Page 45: ...rated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference on his own e...

Page 46: ...n A copy of the Declaration of Conformity is available via Siemens Industry Online Sup port at https support industry siemens com cs ww en view 89855782 6 1 7 RoHS This device is declared by Siemens AG to meet the requirements of the following Ro HS Restriction of Hazardous Substances directives for the restricted use of certain hazardous substances in electrical and electronic equipment China RoH...

Page 47: ... Line to Line 4 DC Power Ports 2 kV Line to Earth 1 kV Line to Line 3 IEC 61000 4 5 Surge AC Power Ports 4 kV Line to Earth 2 kV Line to Line 4 Signal Ports 10 V 3 D C Power Ports 10 V 3 AC Power Ports 10 V 3 IEC 61000 4 6 Induced Con ducted RFI Earth Ground Ports 10 V 3 IEC 61000 4 8 Magnetic Field Enclosure Ports 40 A m continuous 1000 A m for 1 s DC Power Ports 30 for 0 1 s 100 for 0 05 s IEC 6...

Page 48: ...orts Description Test Levels Enclosure Contact 8 kV ESD Enclosure Air 15 kV Radiated RFI Enclosure Ports 35 V m Signal Ports 4 kV at 2 5 kHz DC Power Ports 4 kV AC Power Ports 4 kV Fast Transient Earth Ground Ports 4 kV Signal Ports 2 5 kV Common Mode at 1 MHz DC Power Ports 1 kV Common and Differential Mode at 1 MHz Oscillatory AC Power Ports 1 kV Common and Differential Mode at 1 MHz Signal Port...

Page 49: ...Certification 6 2 EMC and Environmental Type Tests 40 RUGGEDCOM RS401 Installation Manual 02 2020 C79000 G8976 1017 10 ...

Page 50: ...ttps www siemens com ruggedcom Industry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY ...