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 SEM3™ Metered Bus Plug for SENTRON Busway Systems

600V Isolated 

Siemens Cable 

600V Isolated 

Siemens Cable 

600V Isolated 

Siemens Cable 

600V Isolated 

Siemens Cable 

600V Isolated 

Siemens Cable 

600V Isolated 

Siemens Cable 

CAT6 Cable 

CAT6 Cable 

CAT6 Cable 

Metered Bus Plug 2 

Metered Bus Plug 1 

Metered Bus Plug 3 

Controller Bus Plug 1 

Metered Bus Plug 4 

Metered Bus Plug 5 

Metered Bus Plug 6 

Controller Bus Plug 2 

Controller Bus Plug 3 

8 Port Ethernet Switch 

CAT6 Cable 

Power Monitoring System/Building 

Management System/SCADA 

The function of the Ethernet switch is to aggregate signals being 

generated by each SEM3 controller. Each SEM3 controller bus plug may 

monitor up to 42 poles. Metered bus plugs may have between 1 and 6 

metered poles. SEM3 may also be embedded in other electrical 

equipment such as switchboards or panels, providing a comprehensive 

power monitoring solution. 

8.0 Sample Network Topology

Many applications consist of long straight runs of busway 
with regularly spaced bus plugs. In the above diagram, a 
segment of a typical typical busway application is shown. In 
this case the end user has requested six pole metering in 
each bus plug. The run above consists of 7 six pole plugs, 
meaning 42 poles are monitored by the one controller bus 
plug located in the middle of the run. 

Note that this configuration is within the 45 meter limitation 
for the maximum number of poles monitored by one SEM3™ 
controller. Additionally the maximum length of 600V isolated 
communication cable for 24 meters or more is 60 feet. Five 
plugs fit on every 10 foot section of bus, meaning the 
configuration is well within the 60 foot limit. 

The rotary switches on the racks are set to unique identifiers 
for each rack, ranging from 

0

 in the left-most plug to 

7

 in the 

right. The isolated communication cable is "daisy chained" 

from plug to plug on the rear surface. Isolated 
communications cable enters the control module through 
the ports labeled 

R1

 and 

R2

. This input completes the first 

level of data aggregation at the controller level. 

A CAT6 Ethernet cable, with maximum suggested length of 
200 feet, exits the 

PC

 port of the controller plug. An Ethernet 

switch is used to aggregate data from multiple controllers 
located throughout the facility. These controllers are located 
in bus plugs, switchboards, and wall mounted units to 
monitor existing power cable runs. The Ethernet switch acts 
to consolidate the data, and routes it via CAT6 to a master 
building management system. 

Summary of Contents for SENTRON

Page 1: ...SENTRON 3 6 Bus Plug with Optional SEM3 Package usa siemens com busway Installation Manual ...

Page 2: ...OES NOT CREATE NEW WARRANTIES OR MODIFY THE EXISTING WARRANTIES Standards Compliance for the SEM3 Product Approvals and Certifications Accuracy ANSI C12 1 ANSI C12 20 0 2 Safety and Construction CSA C22 2 No 1010 1 Safety Requirements for Electrical Equipment for Measurement UL 916 Energy Management Equipment UL61010 1 IEC 61010 1 Test and Measurement Equipment Electromagnetic Compatibility IEC 61...

Page 3: ...3 4 6 2 SEM3 FCC Notice 4 6 3 Control Wiring 4 6 6 4 Other SEM3 Components 6 8 7 0 Configuring the Metering System 8 9 7 1 Assign Static IP Address 9 10 7 2 Web User Interface 10 7 3 Addressing the Meter Racks 10 11 8 0 Sample Network Topology 12 9 0 Additions to the Network 13 10 0 Contact Information and Support 13 11 0 Notes 14 17 This document makes frequent reference to both the Storage Insta...

Page 4: ...le a claim with the carrier If there is no damage restore the packaging to its original condition to prepare for job site storage Store busway indoors in a clean and dry area with uniform temperature to minimize condensation Protect against mechanical damage and exposure to lime dust concrete water corrosive fumes or liquids and salts Failure to properly store and protect the busway can cause dama...

Page 5: ...ntroller bus plug to limit the length of control wiring and the number of connection points in each network Bus plugs should be installed on the busway prior to connecting network control wiring Limits on control wiring length are noted in Section 6 3 TIP It is suggested to determine the network layout and meter module address plan PRIOR to installing bus plugs on the busway A meter module configu...

Page 6: ...use in 600V applications Care should be taken to follow codes and standards for clearance and isolation of Class 2 wiring from power wiring These are NOT standard Ethernet cables Figure 1 Meter Module Configuration Label Figure 2 600V Isolated Communication Cables CAUTION Failure to use SEM3 components from Siemens could cause damage to the product and place the user at risk of electrical shock or...

Page 7: ...roller in this bus plug will aggregate inputs from metered plugs and output data via the Ethernet port marked PC on the front of the bus plug 10 100BASE T port with an RJ45 modular connector The Ethernet port is capable of data rates up to 100Mbps TIP It is generally recommended to balance the number of meter modules connected to ports R1 and R2 on the controller bus plugs 5 Communication cables b...

Page 8: ...cing an audible click when locked into position The Meter Rack provides a hard coded address for each meter module Two and three phase circuits require meter modules to be installed contiguously in the rack Gaps between modules prevent multi pole circuit output Each module must have the phase 6 switch on the top of the module set to the phase that the CT is metering Phase A B or C Line 1 2 or 3 re...

Page 9: ...ns a fused switch that controls power to the SEM3 controller This switch is shipped in the ON position meaning the SEM3 will turn on when the plug is installed and the busway is powered The fusible switch may be used to turn off the controller Control power for the SEM3 is tapped off the bus on the line side of the breakers so metering continues even when the breakers are in the OFF position 7 ...

Page 10: ...TEM To start Connect the controller to a PC using the Ethernet Modbus TCP port The port labeled PC is located on the front surface of the control module as shown in Figure 9 Connection to this port requires a CAT6 cable This PC port may alternately be connected to an Ethernet switch to consolidate multiple ontroller outputs CONTROLLER ...

Page 11: ...nd select Network and Sharing Center when displayed 2 Then when the Network and Sharing Center opens click on Change adapter settings 3 Right click on your local adapter and select Properties 4 In the Local Area Connection Properties window highlight Internet Protocol Version 4 TCP IPv4 then click the Properties button 5 Select the radio button and enter the correct IP address Ex 192 168 1 100 and...

Page 12: ...re 10 Six Pole Meter Module Rack with 10 Position Rotary Switch Note Meter racks are internal to the bus plug However a view port with rotary switch access hole allows the user to ensure proper phasing of the meter modules and verify that they are receiving power The small hole over the rotary switch allows for the rack to be addressed without opening the bus plug cover The location of the six met...

Page 13: ... 4 33 34 34 34 35 35 35 36 36 37 9 37 37 38 38 38 39 39 40 41 A 41 5 41 42 42 42 43 43 43 44 44 45 B 45 45 46 46 46 47 47 48 49 C 49 6 49 50 50 50 51 51 51 52 52 53 D 53 53 54 54 54 55 55 56 57 E 57 7 57 58 58 58 59 59 59 60 60 61 F 61 61 62 62 62 63 63 Rotary switch adressing setting of 0 is identical to that of 8 similarly 1 is identical to 9 This means racks with switch settings of 0 and 8 or 1...

Page 14: ... metering in each bus plug The run above consists of 7 six pole plugs meaning 42 poles are monitored by the one controller bus plug located in the middle of the run Note that this configuration is within the 45 meter limitation for the maximum number of poles monitored by one SEM3 controller Additionally the maximum length of 600V isolated communication cable for 24 meters or more is 60 feet Five ...

Page 15: ... so as to uniquely address the meters in the new bus plug see Section 7 3 to address the meter rack appropriately Daisy chain the isolated communication cable to the neighboring plug per Section 6 3 The meters will be visible via the controller they are connected to If a SCADA system is integrated with the SEM3 network additional steps may be required to integrate any system modifications or new m...

Page 16: ...14 s l SEM3 Metered Bus Plug for SENTRON Busway Systems 11 Notes ...

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Page 18: ...16 s l SEM3 Metered Bus Plug for SENTRON Busway Systems Notes ...

Page 19: ...17 s l SEM3 Metered Bus Plug for SENTRON Busway Systems Notes ...

Page 20: ...ication in the course of further development of the products The requested performance features are binding only when they are expressly agreed upon in the concluded contract Siemens Industry Inc 5400 Triangle Parkway Norcross GA 30092 1 800 241 4453 info us siemens com Subject to change without prior notice Order No BUIM SEN36 0516 Printed in USA All rights reserved 2016 Siemens Industry Inc usa ...

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