30
Maintenance
Vacuum Integrity Test Procedure
1. Observe safety precautions listed in the danger and
warning advisories. Construct the proper barrier and
warning light system.
2. Ground each pole not under test.
3. Apply test voltage across each pole for one minute.
4. If the pole sustains the test voltage for that period, its
vacuum integrity has been verified.
Note:
This test includes not only the vacuum interrupter,
but also the other insulation components in parallel with
the interrupter. These include the standoff insulators and
the insulated drive links, as well as the insulating (tension)
struts between the upper and lower vacuum interrupter
supports. If these insulation components are contaminated
or defective, the test voltage will not be sustained. If so,
clean or replace the affected components, and retest.
As-Found Insulation and Contact Resistance Tests
As-Found tests verify the integrity of the circuit breaker
insulation system. Megger or insulation resistance tests
conducted on equipment prior to installation provide a basis
of future comparison to detect changes in the protection
afforded by the insulation system. A permanent record of
periodic As-Found tests enables the maintenance organiza-
tion to determine when corrective actions are required by
watching for significant deterioration in insulation resist-
ance, or increases in contact resistance.
Insulation and Contact Resistance Test Equipment
In addition to the High Potential Test Equipment capable of
test voltages as listed in
Table 3
, the following equipment is
also required:
• AC High Potential tester with test voltage of 1500
volts, 60 Hz.
• Ductor for contact resistance tests.
Insulation and Contact Resistance Test Procedure
1. Observe safety precautions listed in the danger and
warning advisories for the Vacuum Integrity Check tests.
2. Close the circuit breaker. Ground each pole not under
test. Use manual charging, closing and tripping
procedures.
3. Apply the proper AC (i.e., either 14 or 27kV) or DC
(i.e., either 20 or 38kV) high potential test voltage
between a primary conductor of the pole and ground
for one minute.
4. If no disruptive discharge occurs, and the test voltage
is sustained for that period, the insulation system is
satisfactory.
5. After test, ground both ends and the middle of each
vacuum interrupter to dissipate any static charge.
6. Disconnect the leads to the spring charging motor.
7. Connect all points of the secondary disconnect with a
shorting wire. Connect the shorting wire to the high
potential lead of the high voltage tester, and ground the
circuit breaker housing. Starting with zero volts, gradu-
ally increase the test voltage to 1500 volts, RMS, 60 Hz.
Maintain test voltage for one minute.
8. If no disruptive discharge occurs, the secondary
control insulation level is satisfactory.
9. Disconnect the shorting wire and re-attach the leads to
the spring charging motor.
10. Perform contact resistance tests of the primary
contacts using a ductor. Contact resistance should not
exceed the values listed in
Table 4
.
11. Make a permanent record of all tests performed.
Inspection and Cleaning of Circuit Breaker Insulation
1. Perform the Spring Discharge Check on the circuit
breaker,
after
all control power is removed. The Spring
Discharge Check consists of 1) depressing the red Trip
pushbutton, 2) then depressing the black Close push-
button, and 3) again depressing the red Trip
pushbutton. All of these controls are on the circuit
breaker front panel. Visually verify the Discharge
condition of the springs.
2. Remove any interphase and outer phase barriers as
shown in
Figure 13
.
3. Clean barriers and post insulators using clean cloth
and one of the following cleaning solvents:
• No. 1 or No. 2 denatured alcohol
• Isopropyl or isobutyl alcohol
4. Replace all barriers. Check all visible fasteners again for
condition and tightness.
Functional Tests
Refer to the Installation Checklist in the Installation Checks
and Initial Functional Tests section of this manual.
Functional tests consist of performing at least three (3)
Manual Spring Charging Checks and three (3) Automatic
Spring Charging Checks. After these tests are complete, and
the springs fully discharged, all fasteners and connections
are checked again for tightness and condition before re-
installing the circuit breaker into the metal-clad switchgear.
E
Eq
qu
uiip
pm
me
en
ntt
k
kV
V R
Ra
attiin
ng
g
M
Ma
ax
x A
AC
C R
RM
MS
S
M
Ma
ax
x D
DC
C A
Av
vg
g
4.76kV
14kV
20kV
8.25kV
27kV
38kV
15.0kV
27kV
38kV
C
Cu
urrrre
en
ntt R
Ra
attiin
ng
g
C
Co
on
ntta
acctt R
Re
essiisstta
an
ncce
e
((A
Am
mp
pss))
((M
Miiccrro
o--O
Oh
hm
mss))
1200
60
2000
40
3000
20
N
No
otte
e:: D
Do
o n
no
ott u
usse
e a
an
ny
y cclle
ea
an
niin
ng
g cco
om
mp
po
ou
un
nd
dss cco
on
ntta
aiin
niin
ng
g cch
hllo
orriin
na
atte
ed
d
h
hy
yd
drro
occa
arrb
bo
on
nss ssu
ucch
h a
ass ttrriicch
hllo
orre
etth
hy
ylle
en
ne
e,, p
pe
errcch
hllo
orre
etth
hy
ylle
en
ne
e o
orr cca
arrb
bo
on
n
tte
ettrra
acch
hllo
orriid
de
e..
These compounds will damage the phenlylene ether copolymer material
used in the barriers and other insulation on the circuit breaker.
Table 4 – Maximum Contact Resistance
Table 3 – High Potential Test Voltages