Siemens SIMATIC MICRO-DRIVE PDC1000, Equipment Manual

Page 1: ...PDC1000 F ...

Page 2: ...l 02 2020 A5E48775040 AA Preface Documentation guide 1 Product overview 2 Connecting 3 Alarms diagnostics error messages and system events 4 Technical specifications 5 Response times A Dimension drawing B Translated from original Equipment Manual ...

Page 3: ...by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens product...

Page 4: ...The statements made in this manual for the PDC1000 drive controller also apply to the fail safe variant PDC1000F Any differences are noted at the respective location STEP 7 In this documentation STEP 7 is used as a synonym for all versions of the configuration and programming software STEP 7 TIA Portal Please also observe notes marked as follows Note A note contains important information on the pr...

Page 5: ...ment to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customers exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Fee...

Page 6: ...alog and order system of Siemens AG for automation and drive solutions on the basis of Totally Integrated Automation TIA and Totally Integrated Power TIP You can find catalogs for all automation and drive products on the Internet https mall industry siemens com and in the Information and Download Center ...

Page 7: ... of the power unit 17 3 Connecting 18 3 1 Terminal assignment 18 3 2 Schematic circuit diagram 22 3 3 Connecting the supply voltages 23 3 4 Connecting the motor 26 3 5 Connecting an external braking resistor 27 4 Alarms diagnostics error messages and system events 29 4 1 Status and error display 29 5 Technical specifications 32 5 1 Technical Specifications PDC1000 32 5 2 Derating of the drive cont...

Page 8: ...you in the configuration and programming Device information The manual contains a compact description of the device specific information such as properties interfaces wiring diagrams display and operator controls and technical specifications General information The function manuals contain detailed descriptions on general topics regarding the MICRO DRIVE servo drive system and SIMATIC S7 1500 auto...

Page 9: ...dustry siemens com website The Update to the S7 1200 System Manual https support industry siemens com cs ww en view 109743003 contains updates to the system manual SIMATIC S7 1200 Programmable Controller that occurred after its publication mySupport With mySupport your personal workspace you make the best out of your Industry Online Support In mySupport you can save filters favorites and tags requ...

Page 10: ...n in interplay with multiple components in the system separated from the focus on individual products You will find the application examples on the Internet https support industry siemens com sc ww en sc 2054 TIA Selection Tool With the TIA Selection Tool you can select configure and order devices for Totally Integrated Automation TIA This tool is the successor of the SIMATIC Selection Tool and co...

Page 11: ...ing of the PROFINET name station name to a device Resetting of devices to factory settings resetting interface parameters Downloading of a firmware update to a device You can find the SIMATIC Automation Tool on the Internet https support industry siemens com cs ww en view 98161300 PRONETA SIEMENS PRONETA PROFINET network analysis allows you to analyze the plant network during commissioning PRONETA...

Page 12: ...mic positioning tasks in production and manufacturing and in innovative application areas Examples of applications Packaging machines Automatic assembly machines Metal forming machines Printing and labeling machines Winders unwinders e g in the textile packing and printing industries and in electronics manufacturing Driving of shuttles for storage and retrieval machines and storage rack systems Au...

Page 13: ... number PDC1000 drive controller 6BK1630 1BA00 0AA0 6BK1630 1AA00 0AA0 PDC1000F drive controller 6BK1630 2AA00 0AA0 View of the device The figure below shows the PDC1000 drive controller Figure 2 1 Product image PDC1000 The fail safe variant PDC1000F has yellow enclosure markings as well as yellow connectors ...

Page 14: ...mum voltage of the power supply units under fault conditions 42 4 V DC for the logic unit 1L 2L 60 V DC for the power unit 4L Section Technical Specifications PDC1000 Page 32 Current Power Output phase current Ieff A for EC motor Nominal 17 A Maximum 35 A PDC1000 6BK1630 1BA00 0AA0 Nominal 14 5 A Maximum 29 A Output phase current Ipeak A for EC motor Nominal 24 A Maximum 49 4 A PDC1000 6BK1630 1BA...

Page 15: ...060 Port 2 You connect PROFINET IO via the RJ45 bus connector System Manual SIMATIC MICRO DRIVE Drive controller PDC The PDC1000F has the additional technical properties Property Description Additional information PROFIsafe Control of the stop and motion monitor ing functions via PROFIsafe Stop functions STO Safe Torque Off Safe Torque Off Stop functions SS1 Safe Stop 1 Stop function according to ...

Page 16: ...ernal fusible link not replaceable by user Fusing on installation side necessary for through wiring Power unit 4L 24 to 48 V DC 19 2 to 57 6 V1 18 5 to 59 4 V1 Max 60 V Two pole miniature circuit breaker 1 When energy recovery is activated a supply voltage above 57 6 V DC is also permitted Use a suitable bi directional supply to ensure that the voltage at 4L never exceeds 60 V DC during operation ...

Page 17: ...cuit breaker the following characteristic values result Peak current 300 A Half value stream width 500 μs NOTICE The 4L input has no switch on current limitation Do not connect the terminals while live This must also be observed for any upstream switching devices or miniature circuit breakers If for operational reasons the supply of 4L must be switched we recommend implementing an pre charging inp...

Page 18: ...iemens com cs ww en view 109774126 See also Terminal assignment Page 18 2 4 Calculating the overload capability of the power unit The following table shows the relationship between overload and recovery of the power unit Calculation Table 2 2 Relationship between overload and recovery of the power unit PDC1000 Rated power unit current r0208 24 0 A Peak power unit current r0209 49 4 A Duration of o...

Page 19: ...r phases X5055 Connection for grounding strap of the functional ground covered access from below PROFINET Port 1 X2050 and Port 2 X2060 covered access from below Reference potential of encoder Hall sensor supply X4050 Incremental encoder X4050 Hall sensor X4050 Wiring duct for connection cables e g connection cable for motor brake Reference potential of digital inputs outputs X4060 2 digital outpu...

Page 20: ...TIC MICRO DRIVE Drive controller PDC https support industry siemens com cs ww en view 109774126 You can also find information on the topic of Accessories spare parts in the System Manual SIMATIC MICRO DRIVE Drive controller PDC The SIMATIC MICRO DRIVE drive system is compatible with motors Dunkermotoren ebm papst and connecting cables Harting KnorrTec of proven product partners of Siemens This all...

Page 21: ...s and supply 10 m Shielded Encoder and Hall inter face with All in one plug in cable 10 m Shielded in All in one plug in cable X4060 I O inputs and outputs 20 m 2 m unshielded 2 m shielded Solid and stranded sup ply cable AWG 22 to 16 or 0 34 mm2 to 1 5 mm2 For through wiring for maximum permissible terminal currents use AWG 16 or 1 5 mm2 Supply of inputs outputs 20 m 2 m unshielded 2 m shielded X...

Page 22: ...rrents use AWG 16 or 1 5 mm2 SSI interface 20 m Shielded one twisted pair per signal pair Solid and stranded sup ply cable AWG 22 to 16 or 0 34 mm2 to 1 5 mm2 American Wire Gauge Note that connected mains lines must be designed according to the expected minimum and maxi mum ambient temperature For the temperature increase at the terminal point take into account an extra 20 C as compared to the amb...

Page 23: ...nit PN P1 X2050 PROFINET interface Port 1 EMC filter current limitation PN P2 X2060 PROFINET interface Port 2 X5060 SSI encoder connection xL Supply voltage X5060 Hardware STO input xM Ground Microcontroller unit consisting of drive controller diagnostics controller and communication controller RDY ERR PDC status LED green red X5055 Motor phases SAFE Safety function status LED yellow X5051 Connect...

Page 24: ...2L and 2 2M to loop through the potential to Pins 3 1L and 1 1M of interface X5060 You connect the 24 V DC to 48 V DC supply voltage for the power unit to connector X5050 4L and 4M Requirements Only wire the connection plug when the supply voltage is turned off Observe the rules and regulations on operation described in the System Manual SIMATIC MICRO DRIVE Drive controller PDC https support indus...

Page 25: ...ment Interface X5060 for supply voltage of logic supply of PDC Pin Designation Function Pin Designation Function 1 1M Reference potential of logic supply of PDC 2 1M Reference potential of logic supply of PDC 3 1L Logic supply of PDC 4 1L Logic supply of PDC The logic supply voltages 1L 2L with associated ground potentials 1M 2M are electrically isolated from one another Connection of supply volta...

Page 26: ...of conductors stranded without end sleeve unprocessed To connect a wire without end sleeve follow these steps 1 Strip 8 to 11 mm of insulation from the wires 2 Press the spring release with the screwdriver and insert the wire into the spring loaded terminal as far as it will go 3 Let go of the spring release with the screwdriver 4 Push the wired connection plug into the socket of the PDC 5 After c...

Page 27: ... com global en company topic areas partners product partners industry html Connections for motor phases The figure below shows the connection of the motor phases to the interface X5055 Figure 3 4 Connection of motor phases of EC motors WARNING Operation above the voltage setting range Under the given application conditions ensure that the motor is not operated above the voltage setting range by se...

Page 28: ...nal braking resistor WARNING Damage to braking resistor Risk of fire You must implement fire prevention measures for the external braking resistor e g fire protection housing temperature fuse The resistance of the externally connectable braking resistor must be 3 ohms 10 The figure below shows the connection of an external braking resistor to interface X5051 and X4060 Basic insulation 4R 4R Connec...

Page 29: ...signation Function Interface X5051 1 4R Connection of external braking resistor 2 4R Interface X4060 example 4 2L For example interconnected with external temperature sensor 6 2DI3 Reference Note the detailed information on connection of an external braking resistor in the System Manual SIMATIC MICRO DRIVE Drive controller PDC https support industry siemens com cs ww en view 109774126 You can also...

Page 30: ...s and error display The PDC has LED displays for indicating the current operating state and the diagnostics status The drive is ready for operation when the RDY ERR is off A steady green RDY ERR LED indicates that the drive is in operation PDC1000F The SAFE LED indicates the status of the Safety Integrated functions ...

Page 31: ...PROFINET communication SF PROFINET group error BF PROFINET bus error MT PROFINET maintenance request SYNC PROFINET isochronous mode IRT ON PROFINET communication started Diagnostic LEDs for the sensor unit 2DQx 2DIx Status of digital inputs outputs 5VSE Output of supply voltage of motor encoder 2L Infeed of supply voltage for the sensor unit Diagnostic LEDs for power unit and logic unit 4L Infeed ...

Page 32: ...eanings of the LEDs for the status of the drive controller in the System Manual SIMATIC MICRO DRIVE Drive controller PDC https support industry siemens com cs ww en view 109774126 You can find additional information on the topic of Interrupts in the STEP 7 online help You can find additional information on the topic of Diagnostics and System alarms in function manual Diagnostics https support indu...

Page 33: ... Firmware version V1 0 Product description Control of EC motors Mean time between failures MTBF 100 000 h Product function Isochronous mode Yes Four quadrant operation Yes Speed control with encoder Yes Speed control without encoder No Safety Functions No Protection function Undervoltage protection Yes Overvoltage protection Yes Overload protection Yes Short circuit protection Yes Engineering with...

Page 34: ...loss Power loss max 22 W Digital inputs Number of digital inputs 4 Number of safety inputs 1 Digital outputs Number of digital outputs 2 24 V DC 1 A Number of safety outputs 0 Encoder Connectable encoders Incremental encoder symmetrical Yes Up to 200 kHz Absolute encoder SSI Yes With SSI interface Interfaces Number of industrial Ethernet interfaces 0 Number of PROFINET interfaces 2 Isolation Degre...

Page 35: ...k testing Shock resistance during operation acc to IEC 60068 2 27 15 g 11 ms for wall mounting 10 g 30 ms 25 g 6 ms Cables Cable length for motor shielded max 10 m Connection method Type of connection Plug in terminal Dimensions Width 90 mm Height 125 mm 136 mm with protective collar for PN connector Depth 120 mm Weights Weight approx 0 65 kg Other Brake design Holding brake Braking chopper Yes Ex...

Page 36: ...urrent per additional 1000 m elevation gain applies In this case the motor current and the output current of the digital outputs must be reduced All other functions do not have to be reduced up to the maximum installation altitude The figure below shows the maximum permitted output current as a function of installation altitude for the derating Figure 5 1 Derating for PDC as a function of installa...

Page 37: ...igure 5 2 Derating for PDC as a function of the ambient temperature Coincidence factors of inputs outputs Also note the permissible coincidence factors of the inputs outputs DQ All outputs may be operated simultaneously up to 60 C No deratings with respect to ampacity exist as a function of ambient temperature DI All inputs may be operated simultaneously up to 60 C No deratings with respect to amp...

Page 38: ...he detection of an input signal and the change of a linked output signal You will find the response times of the SIMATIC MICRO DRIVE drive system on the Internet https support industry siemens com cs ww en ps 25460 The response times of the drive enter into the calculation of the response time of the F system ...

Page 39: ...ngs of the MICRO DRIVE PDC1000 installed on a mounting rail You must take into account the dimensions for installation in cabinets control rooms etc Dimension drawings of the MICRO DRIVE PDC1000 Figure B 1 Dimension drawings of MICRO DRIVE PDC1000 front and side view as examples depending on mounting rail type used ...