Siemens SIMATIC NET RUGGEDCOM RX1524, Installation Manual

Page 1: ...Edition 10 2021 Installation Manual SIMATIC NET Rugged Multi Service Platforms RUGGEDCOM RX1524 https www siemens com ruggedcom ...

Page 2: ...ugged Multi Service Platforms RUGGEDCOM RX1524 Installation Manual Preface Introduction 1 Installing the Device 2 Device Management 3 Modules 4 Technical Specifications 5 Certification 6 10 2021 C79000 G8976 1487 03 ...

Page 3: ...those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used the...

Page 4: ...alling the Device 5 2 1 General Procedure 6 2 2 Unpacking the Device 6 2 3 Mounting the Device 7 2 3 1 Mounting the Device to a Rack 7 2 3 2 Mounting the Device on a DIN Rail 8 2 3 3 Mounting the Device to a Panel 9 2 4 Connecting the Failsafe Alarm Relay 10 2 5 Connecting Power 11 2 5 1 Connecting High AC DC Power 12 2 5 2 Connecting Low DC Power 15 3 Device Management 21 3 1 Connecting to the De...

Page 5: ...32 5 4 Mechanical Specifications 32 5 5 Dimension Drawings 32 6 Certification 37 6 1 Approvals 37 6 1 1 TÜV SÜD 37 6 1 2 European Union EU 37 6 1 3 FCC 39 6 1 4 FDA CDRH 39 6 1 5 ISED 39 6 1 6 ISO 39 6 1 7 RoHS 39 6 1 8 Other Approvals 40 6 2 EMC and Environmental Type Tests 40 iv RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 6: ...iemens com cs ww en view 109481700 RUGGEDCOM Modules Catalog for RX1500 Series https support industry siemens com cs ww en view 109747072 RUGGEDCOM SFP Transceivers Catalog https support industry siemens com cs ww en view 109482309 SIMATIC NET Glossary The SIMATIC NET Glossary describes special terms that may be used in this document The glossary is available online via Siemens Industry Online Sup...

Page 7: ... of time provided above shall constitute the Seller s sole liability and the Customer s exclusive remedy for defective or nonconforming goods or services whether claims of the Customer are based in contract including fundamental breach in tort including negligence and strict liability or otherwise For warranty details visit https www siemens com or contact a Siemens customer service representative...

Page 8: ...y Online Support app by Siemens AG on any Android Apple iOS or Windows mobile device and be able to Access Siemens extensive library of support documentation including FAQs and manuals Submit SRs or check on the status of an existing SR Contact a local Siemens representative from Sales Technical Support Training etc Ask questions or share knowledge with fellow Siemens customers and the support com...

Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 10: ...ts Immunity to EMI and high voltage electrical transients 40 to 85 C 40 to 185 F operating temperature no fans Failsafe output relay for critical failure or error alarming Universal Power Supply Options Input voltage ranges 13 36 VDC and 37 72 VDC or 85 264 VAC and 88 300 VDC for worldwide operability CSA UL 62368 1 safety approved to 85 C 185 F Physical Ports Field replaceable line modules Up to ...

Page 11: ... RX1524 software or install files such as configuration files and feature key files For more information refer to the RUGGEDCOM ROX Configuration Manual for the RUGGEDCOM RX1524 Lamp Test Alarm Cut Off LT ACO Button This button performs two functions Press and hold this button to test all indicator LEDs Press and release this button to acknowledge an active alarm Power Status LEDs Indicates the st...

Page 12: ... Decommissioning This device may include sensitive proprietary data Before taking the device out of service either permanently or for maintenance by a third party make sure it has been fully decommissioned For more information refer to the associated Configuration Manual Recycling and Disposal For environmentally friendly recycling and disposal of this device and related accessories contact a faci...

Page 13: ...tions required for proper Gigabit Ethernet operation For reliable error free data communication new and pre existing communication paths should be verified for TIA EIA 568 A compliance The following table summarizes the relevant cabling standards Cabling Category 1000Base TX Compliant Required Action 5 No New wiring infrastructure required 5 Yes Verify TIA EIA 568 A compliance 5e Yes No action req...

Page 14: ... 47 CFR section 1 1307 addressing Radio Frequency RF exposure from radio frequency base stations as defined in FCC OET Bulletin 65 http transition fcc gov Bureaus Engineering_Technology Documents bulletins oet65 oet65 pdf The emitted radiation should be as little as possible To achieve minimum RF exposure install the device when it is configured not to transmit and set it to operational mode remot...

Page 15: ...vironment of the device including maintaining the integrity of all protective conductor connections and checking equipment ratings Make sure to review all operating and installation instructions before commissioning or performing maintenance on the device 1 Review the relevant certification information for any regulatory requirements For more information refer to Approvals Page 37 2 Review the RUG...

Page 16: ...h either rack DIN rail or panel hardware installed refer to Dimension Drawings Page 32 2 3 1 Mounting the Device to a Rack For rack mount installations the RUGGEDCOM RX1524 can be equipped with rack mount adapters pre installed at the front or rear of the chassis Additional adapters are provided for added stability NOTICE Vibration hazard risk of damage to the device Always use four rack mount ada...

Page 17: ...tall the rack mount adapters at the rear of the chassis To make the management ports and LEDs accessible install the rack mount adapters at the front of the chassis Note The chassis features multiple mounting holes allowing the rack mount adapters to be installed up to 25 mm 1 in from the face of the device 3 3 1 2 1 Rear 2 Front 3 Rack Mount Adapter Figure 2 1 Rack Mount Adapters 2 If required in...

Page 18: ...igure 2 2 DIN Rail Mounting 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails 2 3 3 Mounting the Device to a Panel For panel installations the RUGGEDCOM RX1524 can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws RUGGEDCOM RX1524 Installatio...

Page 19: ...based on alarm conditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RX1524 One common application for this relay is to signal an alar...

Page 20: ...l injury or death Make sure all power sources are off before servicing the power module terminals NOTICE Use minimum 16 gage copper wiring when connecting terminal blocks The maximum wire length between the terminal block and power source must not exceed 6 m 20 ft for 24 V power supplies or 18 m 60 ft for 48 V power supplies For 125 230 VAC rated equipment an appropriately rated AC circuit breaker...

Page 21: ...k of death serious personal injury and or damage to the device Make sure the supplied cover is always installed over high voltage screw terminal blocks NOTICE Electrical hazard risk of damage to equipment Do not connect AC power cables to a 12 24 or 48 VDC power supply terminal block Damage to the power supply may occur 12 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 22: ... L Terminal 3 Ground Terminal 4 Negative Neutral N Terminal Figure 2 5 AC Terminal Block Wiring European style Euroblock Terminal Block for HIP Power Supplies 4 5 6 4 1 5 1 6 2 3 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Live L Terminal 5 Ground Terminal RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 13 ...

Page 23: ...ect the positive wire from the power source to the positive live L terminal on the terminal block 3 Connect the negative wire from the power source to the neutral negative N terminal on the terminal block 4 For screw terminal blocks install the safety cover 4 3 2 1 1 Screw 2 Safety Cover 3 Screw Terminal Block 4 RUGGEDCOM RX1524 Device Figure 2 7 Assembling the Safety Cover 5 Using a braided wire ...

Page 24: ...ction Figure 2 8 Ground Connection 7 Install the safety cover over the terminal block 2 5 2 Connecting Low DC Power To connect a low DC power supply to the device do the following NOTICE Electrical hazard risk of damage to equipment Do not connect AC power cables to a 12 24 or 48 VDC power supply terminal block Damage to the power supply may occur Note The RUGGEDCOM RX1524 works with both positive...

Page 25: ...erminal 3 Negative Terminal 4 Ground Terminal Figure 2 9 DC Terminal Block Wiring European style Euroblock Terminal Block for 12P 24P and 48P Power Supplies 4 5 6 5 1 6 1 4 2 3 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Terminal 5 Negative Terminal 16 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 26: ...Terminal Block 2 Positive Terminal 3 Negative Terminal 4 Ground Terminal Figure 2 11 DC Terminal Block Wiring European style Euroblock Terminal Block for 12P 24P and 48P Power Supplies 3 4 5 6 2 5 1 4 1 6 1 Not Connected 2 Removable Screw Terminal Block 3 Non removable Screw Terminal Block 4 Positive Terminal 5 Negative Terminal RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 17 ...

Page 27: ...n Make sure no bare metal is exposed beyond the safety cover 2 Connect the positive wire from the power source to the positive terminal on the terminal block 3 Connect the negative wire from the power source to the negative terminal on the terminal block 4 For screw terminal blocks install the safety cover 4 3 2 1 1 Screw 2 Safety Cover 3 Screw Terminal Block 4 RUGGEDCOM RX1524 Device Figure 2 13 ...

Page 28: ...n the device Make sure the lug is tightened to 2 4 N m 21 lbf in 3 2 1 4 1 10 Ring Lug 2 10 32 Screw 3 Connection from External Power Source 4 Ground Connection Figure 2 14 Ground Connection 6 Install the safety cover over the terminal block This is mandatory for 48 VDC and 48 VDC power supplies RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 19 ...

Page 29: ...Installing the Device 2 5 2 Connecting Low DC Power 20 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 30: ...J45 connectors the slots on the connector where the contacts connect is too short causing the connector pins in the port to lift before a proper connection is made It is determined the minimum slot length must be 5 5 mm 0 216 in 5 5 mm Adjusting the position of the connector in the port either by wiggling or pulling the connector back corrects the issue temporarily but is not recommended It may ca...

Page 31: ... refer to the RUGGEDCOM ROX CLI Configuration Manual for the RUGGEDCOM RX1524 For information about how to connect to the device via the management port refer to either the RUGGEDCOM ROX Web Interface Configuration Manual or the RUGGEDCOM ROX CLI Configuration Manual for the RUGGEDCOM RX1524 The management port is a 10 100Base TX copper Ethernet port with an RJ 45 connector The following is the pi...

Page 32: ...e the device is installed and connected to the network it must be configured All configuration management is done via the RUGGEDCOM RX1524 interface For more information about configuring the device refer to the RUGGEDCOM ROX Configuration Manual associated with the installed software release RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 23 ...

Page 33: ...Device Management 3 2 Configuring the Device 24 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 34: ...524 is also available Use the RUGGEDCOM ROX software to determine which ports are equipped on the device For more information refer to the RUGGEDCOM ROX Configuration Manual for the device 4 1 Requirements and Restrictions Before installing modules in the device consider the following restrictions and requirements Module Support Up to two RUGGEDCOM APE modules are supported 2 1 3 4 Figure 4 1 Avai...

Page 35: ...W i e the total power made available to the modules by the chassis If the total power consumption exceeds this value power fluctuations and irregular shut downs may occur For the maximum power consumption of each line module refer to Available Modules Page 25 NOTICE Contamination hazard risk of equipment damage Prevent the ingress of water dirts and other debris that may lead to premature equipmen...

Page 36: ...all the device in the rack Installing a Module To install a line module do the following 1 Optional If the device is installed in a rack remove it from the rack 2 Remove the current module from the slot 3 Insert the new module into the slot 1 2 3 1 Module 2 Chassis 3 Screw Figure 4 3 Installing a Module 4 Tighten the screws to secure the module 5 Optional If necessary install the device in the rac...

Page 37: ...serious personal injury or death Make sure power to the module is turned off before servicing the power supply terminal 1 Turn off power to the module 2 Loosen the screws that secure the module to the chassis until the module can be removed 3 2 1 Figure 4 5 Removing a Power Supply 3 Slide the module out of the chassis 4 Disconnect the power supply wiring from the terminal block Alternatively for c...

Page 38: ...or connect the wiring from the power supply to the module For more information refer to Connecting Power Page 11 4 Insert the module into the empty slot 3 2 1 Figure 4 6 Installing a Power Module 5 Hand tighten the screws to secure the power module to the chassis 6 Turn on power to the device and confirm the module is receiving and supplying power This is indicated by the LEDs on the module LED St...

Page 39: ...Modules 4 4 Installing Removing Power Modules 30 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 40: ...300 VDC HIP 85 VAC 264 VAC 3 15 A T b 65 W 2800 VDC for 1 minute 24 24P 13 VDC 36 VDC 10 A T b 63 5 W 48 48P 36 VDC 72 VDC 3 15 A T b 60 W 1500 VDC for 1 minute 12 12P 9 VDC 15 VDC 12 A 67 W 1500 VAC or 2121 VDC for 1 minute a Power consumption varies based on the device configuration b T denotes time delay fuse 5 2 Failsafe Relay Specifications Maximum Switching Voltage Rated Switching Current Is...

Page 41: ...ng Temperature ab 40 to 85 C 40 to 185 F Ambient Storage Temperature 40 to 85 C 40 to 185 F Ambient Relative Humidity c 5 to 95 Maximum Altitude 12192 m 40000 ft a Measured from a 30 cm 12 in radius surrounding the center of the enclosure b Operating temperature may vary based on the limitations of installed SFPs Refer to the RUGGEDCOM SFP Transceivers Catalog for SFP temperature ratings c Non con...

Page 42: ...Technical Specifications 5 5 Dimension Drawings 44 2 440 9 296 7 Figure 5 1 Overall Dimensions RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 33 ...

Page 43: ... 8 4 7 6 35 29 0 51 1 161 0 212 1 11 7 21 1 Figure 5 2 Rack Mount Dimensions 479 0 160 0 134 6 68 8 489 2 51 6 11 7 29 0 51 1 161 0 212 1 21 1 Figure 5 3 Panel and Din Rail Mount Dimensions 34 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 44: ...ons 5 5 Dimension Drawings 19 7 151 4 102 9 113 3 162 5 Figure 5 4 Line Module Dimensions 162 5 40 6 151 8 102 9 113 4 Figure 5 5 Power Module Dimensions RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 35 ...

Page 45: ...Technical Specifications 5 5 Dimension Drawings 36 RUGGEDCOM RX1524 Installation Manual 10 2021 C79000 G8976 1487 03 ...

Page 46: ... 1 General Requirements Bi National standard with UL 62368 1 UL 62368 1 Information Technology Equipment Safety Part 1 General Requirements 6 1 2 European Union EU This device is declared by Siemens Canada Ltd to comply with essential requirements and other relevant provisions of the following EU directives Directive 2014 30 EU Directive 2014 30 EU of the European Parliament and of the Council of ...

Page 47: ...quipment input current 16 A per phase EN 61000 3 3 Electromagnetic compatibility EMC Part 3 3 Limits Limitation of voltage changes voltage fluctuations and flicker in public low voltage supply systems for equipment with rated current 16 A per phase and not subject to conditional connection EN 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Standards Immunity for Industrial Environment...

Page 48: ...ld void the user s authority to operate this device 6 1 4 FDA CDRH This device meets the requirements of the following U S Food and Drug Administration FDA standard Title 21 Code of Federal Regulations CFR Chapter I Sub chapter J Radiological Health 6 1 5 ISED This device is declared by Siemens Canada Ltd to meet the requirements of the following ISED Innovation Science and Economic Development Ca...

Page 49: ...nments IEC 61850 3 Communication Networks and Systems in Substations Part 3 General Requirements NEMA TS 2 Traffic Controller Assemblies with NTCIP Requirements 6 2 EMC and Environmental Type Tests The RUGGEDCOM RX1524 has passed the following Electromagnetic Compatibility EMC and environmental tests EMC Type Test for IEC 61850 3 Test Description Test Levels Severity Levels Enclosure Contact 8 kV ...

Page 50: ...nuous 300 V for 1 s 4 IEC 61000 4 17 Ripple on DC Power Supply DC Power Ports 10 3 IEC 61000 4 29 Voltage Dips and Interrupts DC Power Ports 30 for 0 1 s 60 for 0 1 s 100 for 0 05 s Signal ports 2 kV Failsafe Relay output DC Power Ports 1 5 kV Dielectric Strength AC Power Ports 2 kV Signal ports 5 kV Failsafe Relay output DC Power Ports IEC 60255 27 HV Impulse AC Power Ports 5 kV a Siemens specifi...

Page 51: ...e Test Ad 40 C 40 F 16 Hours IEC 60068 2 2 Dry Heat Test Bd 85 C 185 F 16 Hours IEC 60068 2 30 Humidity Damp Heat Cyclic Test Db 95 non condensing 55 C 131 F 6 cycles IEC 60068 2 78 Humidity Damp Heat Steady State 10 days at 40 C 104 F and 93 relative humidity non condensing IEC 60068 2 14 Change of Temperature 5 cycles at 40 to 85 C 40 to 185 F and 3 hour dwells at rate of 1 C min 1 8 F min IEC 6...

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