Siemens SINAMICS G115D, Operating Instructions Manual

Page 1: ......

Page 2: ......

Page 3: ...E48681219B 002 Preface Fundamental safety instructions 1 Overview of the SINAMICS G115D drive 2 Mounting 3 Wiring 4 Commissioning 5 Advanced commissioning 6 Data backup and series commissioning 7 Alarms faults and system messages 8 Corrective maintenance 9 Technical data 10 Additional information on the SIMOGEAR geared motor 11 Appendix A ...

Page 4: ... by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens produc...

Page 5: ...safe conditions The information provided in the operating instructions has been compiled in such a way that it is sufficient for all standard applications and enables drives to be commissioned as efficiently as possible Where it appears useful additional information for entry level personnel has been added The operating instructions also contain information about special applications Since it is a...

Page 6: ... third party products This document contains recommendations relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products Use of OpenSSL This product contains software developed in the OpenSSL project for use within t...

Page 7: ...es and standards 30 2 4 Optional components 31 2 4 1 External braking resistor 31 2 4 2 Connectors 32 2 4 3 Glanded installation kit 32 2 4 4 Connector cover kit 33 2 4 5 SINAMICS G120 Smart Access 33 2 4 6 SAM interface kit 34 3 Mounting 35 3 1 Mounting the G115D Motor Mounted drive 35 3 2 Mounting the G115D Wall Mounted drive 38 3 3 Mounting the optional components 40 3 3 1 Mounting the external...

Page 8: ...2 73 4 11 2 Connecting to the 24 V power supply using daisy chain 75 4 12 Connecting the digital inputs and outputs 76 4 12 1 Interface description X07 X08 X05 76 4 12 2 Factory interface setting 77 4 12 3 Fail safe digital input 82 4 13 Connecting to PROFINET and Ethernet 82 4 13 1 Interface description X150 P1 P2 82 4 13 2 Communication via PROFINET IO and Ethernet 83 4 13 3 Protocols used 84 4 ...

Page 9: ... Overview of converter functions 121 6 2 Sequence control when switching the motor on and off 123 6 3 Adapt the default settings of the inputs and outputs 125 6 3 1 Overview 125 6 3 2 Digital Inputs 126 6 3 3 Digital outputs 127 6 4 Controlling clockwise and counter clockwise rotation via digital inputs 128 6 4 1 Two wire control method 1 129 6 4 2 Two wire control method 2 130 6 4 3 Two wire cont...

Page 10: ... 9 3 1 Corner turntable lift two positions and one speed p3393 9 195 6 9 3 2 Corner turntable lift two positions and two speeds p3393 10 198 6 9 4 Travelling trolleys 201 6 9 4 1 Travelling trolley one speed p3393 11 201 6 9 4 2 Travelling trolley two speeds p3393 12 204 6 9 5 Conveyor technology control parameters 206 6 10 Switching over the drive control command data set 208 6 11 Motor holding b...

Page 11: ...2 2 Optimizing the closed loop speed controller 262 6 18 2 3 Advanced settings 264 6 18 2 4 Friction characteristic 266 6 18 2 5 Moment of inertia estimator 268 6 18 2 6 Pole position identification 274 6 18 3 Torque control 275 6 19 Electrically braking the motor 276 6 19 1 DC braking 277 6 19 2 Dynamic braking 280 6 20 Overcurrent protection 281 6 21 Converter protection using temperature monito...

Page 12: ...lacing the converter 338 9 2 1 Replacing the converter hardware 338 9 2 2 Replacing a converter with active know how protection 340 9 2 2 1 Replacing a converter with know how protection without copy protection 340 9 2 2 2 Replacing a converter with know how protection with copy protection 340 9 3 Replacing the spare parts 342 9 3 1 Spare parts overview 342 9 3 2 Replacing the Electronic Module 34...

Page 13: ...lse frequency 379 10 2 6 5 Derating of motor cable length based on pulse frequency and surrounding temperature 380 10 3 Low frequency operation 380 10 4 Data regarding the power loss in partial load operation 381 10 5 Electromagnetic compatibility of the converter 382 10 6 Protecting persons from electromagnetic fields 384 11 Additional information on the SIMOGEAR geared motor 385 11 1 General inf...

Page 14: ...ion of rotation 413 11 2 10 5 Connecting the cables in the terminal box 414 11 2 10 6 External grounding 415 11 2 10 7 Mounting and installation Wall Mounted 415 11 2 11 Converter operation 417 11 2 12 Checking the insulation resistance Wall Mounted 418 11 2 13 Commissioning the motor 419 11 2 14 Faults causes and remedies 421 11 2 15 General notes about maintenance 422 11 2 16 Locking the manual ...

Page 15: ...th splines 461 11 3 18 Torque arms with slip on gearboxes 462 11 3 18 1 General information regarding torque arms 462 11 3 18 2 Mounting torque arms on parallel shaft gearboxes 462 11 3 18 3 Mounting torque arms on bevel gearboxes and helical worm gearboxes 463 11 3 19 General information for commissioning 464 11 3 20 Checking the oil level prior to commissioning 464 11 3 21 Mounting the oil expan...

Page 16: ... part lists gearbox 520 11 3 33 1 Helical gearbox E sizes 39 89 520 11 3 33 2 Helical gearbox D Z sizes 19 89 522 11 3 33 3 Parallel shaft gearbox F sizes 29 89 524 11 3 33 4 Bevel gearbox B sizes 19 49 526 11 3 33 5 Bevel gearbox K sizes 39 89 528 11 3 33 6 Helical worm gearbox C sizes 29 89 530 11 3 33 7 SIMOLOC assembly system sizes 29 89 532 A Appendix 535 A 1 Interconnecting signals in the co...

Page 17: ...liary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence WARNING Risk of electric shock and fire...

Page 18: ...und the device in compliance with the applicable regulations WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply exposed components may carry a hazardous voltage Contact with hazardous voltage can result in severe injury or death Only use power supplies that provide SELV Safety Extra Low Voltage or PELV Protective Extra L...

Page 19: ...h exactly match the heads of the screws Tighten the screws with the torque specified in the technical documentation Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and speed limitation system WARNING Active implant malfunctions due to electromagnetic fields Converters generate electromagnetic fields EMF in operation Electromagnetic fields may interfere with ac...

Page 20: ...component NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position Only operate the device in admissible mounting positions NOTICE Device damage caused by incorrect voltage insulation tests Incorrect voltage insulation tests can damage the device Before carrying out a voltage insulation check of the system mach...

Page 21: ...d all moving parts using the appropriate safety guards WARNING Fire due to inadequate cooling Inadequate cooling can cause the motor to overheat resulting in death or severe injury as a result of smoke and fire This can also result in increased failures and reduced service lives of motors Comply with the specified cooling requirements for the motor WARNING Fire due to incorrect operation of the mo...

Page 22: ...itable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD ...

Page 23: ...uous development to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Sec...

Page 24: ...uences damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous sh...

Page 25: ...Motor Mounted Page 24 Drive with the converter mounted on the SIMOGEAR geared motor SINAMICS G115D Wall Mounted Page 26 Drive with the converter mounted close to the SIMOGEAR geared motor SINAMICS G115D Motor Mounted SINAMICS G115D Wall Mounted SINAMICS G115D converter SINAMICS G115D converter SIMOGEAR geared motor SIMOGEAR geared motor for SINAMICS G115D Note The SINAMICS G115D Wall Mounted drive...

Page 26: ...y comprises at least the following A ready to run drive with loaded firmware The drive is delivered with the converter assembled with the geared motor Options for upgrading and downgrading the firmware can be found on the Internet Firmware https support industry siemens com cs ww en view 67364620 Compact Operating Instructions in German English and Chinese Open source software OSS with license ter...

Page 27: ...Explanation on drive article number example Rating plate For more information about the drive rating plate see Section Rating plate for geared motors with SINAMICS G115D Motor Mounted Page 399 Further information For more information about the SIMOGEAR geared motors refer to the following chapter Additional information on the SIMOGEAR geared motor Page 385 ...

Page 28: ...ll mounted converter comprises at least the following A ready to run converter with loaded firmware Options for upgrading and downgrading the firmware can be found on the Internet Firmware https support industry siemens com cs ww en view 67364620 Compact Operating Instructions in German English and Chinese Open source software OSS with license terms saved in the converter Converter technical data ...

Page 29: ... G115D drive 2 2 Scope of delivery SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 27 Explanation on article numbers examples Article number of SIMOGEAR geared motor for G115D 2KJ8 ...

Page 30: ...Scope of delivery SINAMICS G115D distributed drive 28 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Article number of SINAMICS G115D wall mounted converter 6SL352 1 For UL compliant applications use on industrial machinery only ...

Page 31: ... 385 The relevant motor catalog Catalog D 31 2 https support industry siemens com cs ww en view 109750324 Catalog D 50 1 https support industry siemens com cs ww en view 109746934 Drive Technology Configurator DT Configurator DT Configurator http www siemens com dt configurator You can find information on further motors on the Internet Motors that can be operated https support industry siemens com...

Page 32: ...rning health and safety Directive 2011 65 EU The converter and motors fulfill the requirements of Directive 2011 65 EU relating to the restriction of the use of certain hazardous substances in electrical and electronic devices RoHS European EMC Directive The compliance of the converters and motors with the regulations of the Directive 2014 30 EU has been demonstrated by full compliance with the IE...

Page 33: ... in the area of validity of the China Compulsory Certification CCC Certificates for download You can find all relevant certificates for download on the Internet Certificates https support industry siemens com cs us en ps 27867 cert 2 4 Optional components 2 4 1 External braking resistor The optional external braking resistor can be used to convert the regenerative energy produced by the motor into...

Page 34: ...iant QUICKON of the G115D converter Article number Illustration Interface Quantity Tightening torque 6SL3566 4MA00 0GA0 Line supply IN X1 1 7 Nm 62 0 lbf in QUICKON nut The QUICKON nut is used for line supply connection to the connector variant QUICKON of the G115D converter Article number Illustration Interface Quantity Tightening torque 6SL3566 4NA00 0GA0 Line supply IN X1 1 7 Nm 62 0 lbf in 2 4...

Page 35: ...h daisy chain if you don t use daisy chain connection cover the unused connectors with the optional connector cover kit to maintain the IP rating of the system Article number Illustration Interface Connector caps Quantity 6SL3566 2GA00 0GA0 Line supply OUT X3 Q4 2 connector sealing cap 1 24 V power supply OUT X02 7 8 connector sealing cap 1 M12 L code connector sealing cap 1 2 4 5 SINAMICS G120 Sm...

Page 36: ...upport and magnets which allows you to easily mount the SINAMICS G120 Smart Access to the converter or remove it from the converter The permissible operating temperature range for the SAM interface kit is from 10 C to 60 C Vibration in operation fulfills Class 3M1 according to EN60721 3 3 1995 Magnetic side Rubber support Scope of delivery SAM interface kit for the SINAMICS G115D converter Compact...

Page 37: ... to avoid personal injury Remove any flammable materials from around the converter to reduce the risk of fire NOTICE Converter damage due to misusage as a step or ledge The converter is not designed to support a substantial weight Substantial weight placed on the system could cause severe damage to the converter Don t use the converter as a step or ledge 3 1 Mounting the G115D Motor Mounted drive ...

Page 38: ...positions M1 to M6 Mounting dimensions All dimensions are specified in millimeters inches Converter frame size Motor frame size Length Length Width Height Additional width 1 L l1 W SH C FSA 71 240 9 4 53 5 2 11 146 5 7 177 5 7 0 Connector variant 47 5 1 87 Glanded variant 30 1 18 Converter with 24 V PSU 60 2 36 80 25 0 98 196 7 7 90 0 5 0 02 201 7 9 FSB 90 285 11 2 27 1 06 180 7 1 206 8 1 100 5 0 ...

Page 39: ...tions for the motor Page 409 Dimensions of the geared motor For further information on the dimensions of the geared motors refer to the following documentation The relevant chapter in this manual Additional information on the SIMOGEAR geared motor Page 385 The relevant catalog Catalog D 31 2 https support industry siemens com cs ww en view 109750324 Drive Technology Configurator DT Configurator DT...

Page 40: ...The converter supports the following mounting orientations correct permissible with restrictions Restrictions For wall mounted converter FSA and FSB 3 kW the permissible output current is reduced for mount ing orientations to Derating the output current to 80 of the rated converter current is necessary Derating the output current to 70 of the rated converter current is necessary Mounting clearance...

Page 41: ...ant 47 5 1 87 Glanded variant 30 1 18 Converter with 24 V PSU 60 2 36 FSB 2 2 kW to 4 kW 425 16 7 180 7 1 169 6 7 2 FSC 5 5 kW to 7 5 kW 425 16 7 180 7 1 169 6 7 2 1 The glanded variant of the converter provides no cable gland when delivered The dimension data of glanded variant applies to the converter installed with the optional glanded installation kit 2 For FSB and FSC the depth D includes the...

Page 42: ...isk of fire due to improper installation Resistor surfaces reach high temperature during operation A braking resistor which is not properly mounted can cause components overheat with associated risk of fire Mount the resistor on non flammable and heat resistant surfaces only Ensure that there are no flammable or combustible objects or materials close to the resistor CAUTION Risk of burn due to hig...

Page 43: ...g orientations Mounting orientations correct incorrect 6SL3501 1BE32 0AA0 6SL3501 1BE32 4AA0 6SL3501 1BE32 0BA0 6SL3501 1BE32 4BA0 Mount the braking resistor on a flat surface which has a minimum thickness of 2 mm and a minimum size of the braking resistor outline dimensions 6SL3501 1BE34 8AA0 6SL3501 1BE36 0BA0 6SL3501 1BE36 0CA0 6SL3501 1BE41 2CA0 ...

Page 44: ... 89 8 56 6SL3501 1BE32 0BA0 320 12 6 106 4 2 67 2 6 86 3 4 300 11 8 1 56 3 43 6SL3501 1BE32 4BA0 2 10 4 62 6SL3501 1BE36 0BA0 241 9 5 223 8 8 96 5 3 8 175 6 9 176 6 9 3 42 7 52 6SL3501 1BE36 0CA0 6SL3501 1BE41 2CA0 241 9 5 343 13 5 110 5 4 4 295 11 6 176 6 9 5 47 12 03 Fastening Tightening torque Fixing to the mounting surface 4 x M4 screws nuts washers 2 5 Nm 22 1 lbf in 3 3 2 Mounting the SINAMI...

Page 45: ...e SAM interface kit to the SINAMICS G120 Smart Access and fix the two tightening screws to the prescribed torque 0 8 Nm 0 6 lbf in by using a flat bit screwdriver or a cross tip screwdriver 2 Remove the commissioning cover from the G115D converter by using an S12 hex nut driver Note Reattach the commissioning cover with a tightening torque of 2 5 Nm 22 1 lbf in ...

Page 46: ...ace on the converter Method 2 applicable only to the mounting position with the heatsink facing upwards Snap the rubber support of the SAM interface kit onto the converter heatsink and then connect the SAM interface kit cable to the USB interface on the converter Method 3 applicable only to the mounting position with the cable outlets facing downwards Snap the rubber support of the SAM interface k...

Page 47: ...ithin a system which should minimize the effects of EMI Cables Keep all cable lengths to the minimum possible length avoid excessive cable lengths Route always signal and data cables as well as their associated equipotential bonding cables in parallel and with as short a distance as possible Do not route signal and data cables parallel to the line supply and motor cables Signal and data cables sho...

Page 48: ...shield bonding options for cables and the unit housing respectively with excellent electrical conductivity and a large contact area Use only metallic or metallized connector housings for shielded data cables 4 1 3 Equipotential bonding Equipotential bonding within the drive system has to be established by connecting all electrical and mechanical drive components transformer motor and driven machin...

Page 49: ...quipotential bonding as well as protection against injury The line supply cable of the converter can be unshielded The converter has to be grounded by this cable The converter enclosure provides high frequency equipotential bonding between the converter and the motor The connection provides solid bonding for high frequency currents between the metal body of the converter and the unpainted metal mo...

Page 50: ... the Internet EMC installation guideline https support industry siemens com cs ww en view 60612658 4 2 Permissible line supplies Note Fault protection in case of insulation failure for the motor circuit The electronic overcurrent trip of the converter complies with the requirements laid down in IEC 60364 4 41 2005 AMD1 2017 Section 411 and Appendix D for protection against electric shock Observe t...

Page 51: ...rounded line conductor e g with grounded L1 G115D drives can only be operated in a line system with grounded neutral point and are not suitable for corner grounded networks Converter operated on a TN system Converter Line supply with grounded neutral Frame size A B C Integrated line filter C2 Operation permissible 4 2 2 TT line system In a TT system the transformer grounding and the installation g...

Page 52: ...r N Converter operated on an IT system Converter Line supply with grounded neutral Frame size A B C Integrated line filter C2 1 1 2 1 Operation permissible once the functional grounding screw s has been removed 2 Operation permissible once the functional grounding screws and cable have been removed If the functional grounding screw or cable has been removed the converter no longer fulfills the req...

Page 53: ...off it takes up to five minutes until the capacitors in the converter have discharged so that the residual charge is at a non hazardous level Therefore touching the converter immediately after powering off can result in electric shock due to residual charge in the power components Check the voltage at the converter connections before you remove the functional grounding Procedure 1 Release the reta...

Page 54: ...the blanking cover or the local remote control LRC panel from the Wiring Module Then remove the functional grounding screw marked with the symbol After that re attach the blanking cover or the LRC panel with a tightening torque of 2 2 Nm 19 5 lbf in to make sure that the converter and the motor can work properly For the wall mounted converter FSC in addition to removing the screw from the Wiring M...

Page 55: ...tective conductor The drive components conduct a high leakage current via the protective conductor Touching conductive parts when the protective conductor is interrupted can result in death or serious injury Comply with the requirements for the protective conductor Dimensioning the protective conductor The figure below takes the SINAMICS G115D Wall Mounted drive as an example Protective conductor ...

Page 56: ...Requirements for UL compliant installation The integral solid state short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the National Electrical Code and any additional local codes 4 5 Operation with residual current protective device RCD WARNING Fire or electric shock due to unsuitable residual current protective devices...

Page 57: ...rrent sensitive residual current protective device RCD RCM ELCB or RCCB type B for example Siemens SIQUENCE RCCB Connect the RCCB in series with the overcurrent protective devices Rated residual current is 300 mA The motor cables are maximum 15 m 49 ft and are shielded Additional information about motor cables Maximum permissible cable length Page 63 4 6 Forming DC link capacitors Introduction You...

Page 58: ...ion date October 2020 Digit Production year Digit Production month M 2020 1 9 January September N 2021 0 October P 2022 N November R 2023 D December Function description Procedure You form the DC link capacitors by supplying the converter with a line voltage of 100 of the rated voltage for a defined time 4 7 Overview of the converter interfaces A G115D converter consists of an Electronic Module an...

Page 59: ... plug in sockets and or blanking caps for wiring with cable glands when delivered depending on the variant i e connector variant or glanded variant that has been ordered For the connector variant the converter is all wired up internally when delivered and all that is required is the external wiring of the system For the glanded variant make sure you wire the terminals and route the cables inside t...

Page 60: ...and DI 1 X07 PROFINET communication X150 P1 and P2 for PROFINET variant only Digital inputs DI 2 and DI 3 X08 Line supply interface OUT X3 Memory card interface Line supply interface IN X1 Bidirectional digital inputs outputs DIO 24 and DIO 25 X05 Fan unit connector reserved External braking resistor interface X4 Status LED 24 V DC power supply interface OUT X02 Commissioning interface including a...

Page 61: ...or PROFINET variant only Memory card interface Digital inputs DI 0 and DI 1 X07 Repair switch 1 3 Digital inputs DI 2 and DI 3 X08 Local remote control panel 1 3 Bidirectional digital inputs outputs DIO 24 and DIO 25 X05 AS i communication and auxiliary power X03 for AS i variant only Motor power interface X2 1 Protective earth on the converter housing 1 Available on the wall mounted converter onl...

Page 62: ...nless otherwise explicitly instructed The figures below give an overview of the terminals on the motor mounted converter and the wall mounted converter respectively Note that the converters of glanded variant provide no cable glands but blanking caps at delivery for all glanded interfaces Applicable glanded installation kits are available as optional components and can be ordered with article numb...

Page 63: ...terminals L1 L2 L3 PE Motor temperature sensor terminals T T Motor power terminals U V W Braking resistor terminals DCP PB Digital inputs outputs terminals DI0 DI3 DIO24 DIO25 180 V DC EM brake terminals EM EM Switched unswitched 24 V power supply terminals 2L 2M 1L 1M Optional 400 V AC EM brake terminals EM1 EM2 for G115D Wall Mounted only DIP switches DIP1 DIP2 Protective earth ...

Page 64: ...g the relevant link Supplementary products cables connectors and accessories https support industry siemens com cs ww en view 65355810 The connections that are detailed in this section relate to the physical connections that exist on the converter Information for the preparation and construction of the individual connectors have separate detailed instructions delivered with the ordered parts direc...

Page 65: ...erage 85 rated voltage 1000 V Wall mounted variant 15 m 49 ft For permissible motor cable length under other pulse frequencies see the following chapter Derating of motor cable length based on pulse frequency and surrounding temperature Page 380 Maximum length for control cables Cable type Shield Max length Digital input output Shielded coverage 85 30 m 98 ft Encoder Shielded coverage 85 30 m 98 f...

Page 66: ... AWG 9 FSC 4 4 mm2 to 6 mm2 AWG 11 to AWG 9 Glanded variant Frame size Terminal Cable lug Cross section for stranded conductor Screw tightening torque Motor mounted converter FSA L1 L2 L3 Screw type Fork type 4 1 5 mm2 to 4 mm2 AWG 14 to AWG 10 1 75 Nm 15 5 lbf in PE Ring type FSB L1 L2 L3 Fork type 4 2 5 mm2 to 4 mm2 AWG 13 to AWG 10 PE Ring type Wall mounted converter FSA L1 L2 L3 PE Screw type ...

Page 67: ...2 to AWG 10 EM EM EM1 EM2 2 0 75 mm2 to 4 mm2 AWG 18 to AWG 12 T T 2 0 75 mm2 to 1 5 mm2 AWG 18 to AWG 16 Glanded variant Frame size Terminal Cable lug Cross section for stranded conductor Screw tightening torque Wall mounted converter FSA U V W Screw type Fork type 4 2 5 mm2 to 4 mm2 AWG 13 to AWG 12 1 0 Nm 8 9 lbf in PE Ring type 2 2 Nm 19 5 lbf in FSB U V W Screw type Fork type 4 2 5 mm2 to 4 m...

Page 68: ... see the following chapter Connecting to the 24 V power supply using daisy chain Page 75 Digital input and output terminals Frame size Terminal type Cable lug Cross section for stranded conductor Crimping length FSA FSB FSC Spring type Pin type 5 0 25 mm2 to 0 34 mm2 AWG 24 to AWG 22 8 mm Cable lugs Use cable lugs with insulated end sleeves for cable connections The maximum dimensions of the cable...

Page 69: ...2 8 16 10 18 12 1 1 5 3 16 5 10 18 5 12 1 5 1 8 3 4 18 5 12 2 5 2 3 4 2 17 10 19 12 4 2 9 4 7 19 5 12 4 9 Connecting the line supply 4 9 1 Interface description X1 X3 Connector variant One of the three types of connectors Q4 2 QUICKON and MQ15 is provided depending on the variant that has been ordered For the line supply connection in a daisy chain only Q4 2 connectors are provided in pair when de...

Page 70: ...variant X1 X3 line supply terminals screw type Signal Description Motor mounted converter Screw tightening torque 1 75 Nm 15 5 lbf in Wall mounted converter Screw tightening torque 1 7 Nm 15 0 lbf in L1 Line phase L1 L2 Line phase L2 L3 Line phase L3 PE Protective earth Cable gland size M25 1 5 For wall mounted converter you must remove the local remote control LRC panel or the blanking cover to g...

Page 71: ...chain The figure below exemplifies the methodology for daisy chaining multiple converters Wiring the line supply terminals for the glanded variant The figures below show examples of wiring the line supply terminals for the daisy chain connection for a glanded variant of converter Wall mounted converter Motor mounted converter For the daisy chain line supply connection of the motor mounted converte...

Page 72: ...d by group fusing For more information about the permissible types of the group fusing see the SINAMICS G115D Product Information of Protective Devices Protective devices https support industry siemens com cs ww en ps 27867 man Further information If you don t use daisy chain connection cover the unused connectors with the optional connector cover kit to maintain the IP rating of the system Connec...

Page 73: ...nected 3 W Phase W 4 EM EM2 EM brake negative 180 V DC EM brake 2 400 V AC 5 T Motor temperature sensor positive 6 EM EM1 EM brake positive 180 V DC EM brake 1 400 V AC 7 V Phase V 8 T Motor temperature sensor negative 9 PE Protective earth Glanded variant X2 motor power terminals Signal Description U Phase U V Phase V W Phase W EM EM brake positive 180 V DC EM EM brake negative 180 V DC EM1 EM br...

Page 74: ...que decreases linearly with 1 f In field weakening the available power remains constant Operating the motor in a delta connection with 87 Hz characteristic In a delta connection the motor is operated with a voltage and frequency above its rated values As a consequence the motor power is increased by a factor 1 73 In the range f 0 87 Hz the motor can out put its rated torque MN The maximum voltage ...

Page 75: ...s connected to an unsuitable power supply exposed components may carry a hazardous voltage that might result in serious injury or death Only use power supplies that provide SELV Safety Extra Low Voltage or PELV Protective Extra Low Voltage output voltages maximum 60 V DC briefly for all connections and terminals of the electronics modules 4 11 1 Interface description X01 X02 Connector variant One ...

Page 76: ...tage The 0 V of the power supply must be connected with low resistance to the PE of the system The switched 24 V 2L supplies the two bidirectional digital inputs outputs DIO 24 and DIO 25 Switching off the 24 V power supply voltage brings all of the actuators connected to the digital outputs into the no voltage state If you don t need the switching of 2L power supply then both the switched and the...

Page 77: ...ermissible number of daisy chained converters depends on the maximum current limit for daisy chain connection The table below gives the maximum current limits dependent upon the cable cross sections and surrounding air temperature IEC compliant cable UL compliant cable Connector variant 1 Glanded variant Connector variant 1 Glanded variant 12 A 12 A 2 5 mm2 40 C 12 A 12 A 2 5 mm2 55 C2 12 A 12 A 1...

Page 78: ... Description 1 1L Unswitched 24 V 2 DI1 Digital input 1 3 1M Unswitched 0 V 4 DI0 Digital input 0 5 FE Functional earth X08 Pin Signal Description 1 1L Unswitched 24 V 2 DI3 Digital input 3 3 1M Unswitched 0 V 4 DI2 Digital input 2 5 FE Functional earth X05 Pin Signal Description 1 2L Switched 24 V 2 DIO25 Bidirectional digital output input 25 3 2M Switched 0 V 4 DIO24 Bidirectional digital output...

Page 79: ...flows in off state If applicable connect the digital inputs with suitably dimensioned external resistors to protect against the reference potential of the digital inputs Further information Cables and connectors Page 62 4 12 2 Factory interface setting To ensure that the factory setting of the interfaces can be used you must wire your drive as shown in the following examples See below for default ...

Page 80: ...SINAMICS G115D distributed drive 78 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Macros for SINAMICS G115D AS i variant Macro 30 AS i Single Slave with fixed setpoint default for the AS i variant Macro 31 AS i Dual Slave with fixed setpoint ...

Page 81: ...ts and outputs SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 79 Macro 34 AS i Dual Slave with fieldbus setpoint Macro 66 AS i Single Slave with setpoint from Potentiometer 1 or Potentiometer 2 ...

Page 82: ...nstructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Macros for SINAMICS G115D I O variant Macro 65 Conveyor with setpoint from Potentiometer 1 or Potentiometer 2 default for the I O variant Macro 9 Motorized potentiometer MOP Macro 60 Two wire control with method 1 Macro 61 Two wire control with method 2 ...

Page 83: ...2020 FW V4 7 SP13 A5E48681219B 002 81 Macro 62 Two wire control with method 3 Macro 63 Three wire control with method 1 Macro 64 Three wire control with method 2 Further information You can adjust the default interface settings to suit your requirements Adapt the default settings of the inputs and outputs Page 125 ...

Page 84: ...tal inputs for the standard functions or you create a fail safe digital input by combining them Wiring examples An example for wiring the fail safe digital input corresponding to PL d according to EN 13849 1 and SIL 2 according to IEC 61508 is given below Further information Safe Torque Off STO safety function Page 217 Additional configurations of the safety functions are described in the Safety I...

Page 85: ...RT The converter forwards the clock synchronism but does not support clock synchronism MRP Media redundancy impulsed with 200 ms Requirement Ring topology MRPD Media redundancy bumpless Requirement IRT and the ring topology created in the control Diagnostic alarms in accordance with the error classes specified in the PROFIdrive profile Device replacement without removable data storage medium the r...

Page 86: ...measures are limited to Ethernet and PROFINET networks no PROFIBUS protocols are listed in the table Table 4 1 PROFINET protocols Protocol Port number Layer 2 Link layer 4 Transport layer Function description DCP Discovery and configuration protocol Not relevant 2 Ethernet II and IEEE 802 1Q and Ethertype 0x8892 PROFINET Accessible stations PROFINET Discovery and configuration DCP is used by PROFI...

Page 87: ...pplication relationship PROFINET AR Table 4 2 EtherNet IP protocols Protocol Port number Layer 2 Link layer 4 Transport layer Function description Implicit mes saging 2222 4 UDP Used for exchanging I O data This is inactive when delivered Is activated when selecting Ether Net IP Explicit mes saging 44818 4 TCP 4 UDP Used for parameter access writing reading This is inactive when delivered Is activ...

Page 88: ...ET communication in the IO controller If required load the GSDML file of the converter into the engineering system Installing GSDML Page 87 Device name In addition to the MAC address and IP address PROFINET also uses the device name to identify PROFINET devices Device name The device name must be unique across the PROFINET network To assign the device name you need an engineering software e g Star...

Page 89: ...minal and HMI https support industry siemens com cs ww en view 60441457 Controlling the speed of a SINAMICS G110M G120 Startdrive with S7 1500 TO via PROFINET or PROFIBUS with Safety Integrated via terminal and HMI https support industry siemens com cs ww en view 78788716 4 13 6 Installing GSDML Procedure 1 Save the GSDML to your PC With Internet access GSDML https support industry siemens com cs ...

Page 90: ...61 You have connected the converter to the control system via Ethernet IP Example You can find an example showing how to connect a converter to the control system via Ethernet IP on the Internet Application example https support industry siemens com cs ww en view 82843076 Further information You can find information on routing and shielding Ethernet cables on the Internet Ethernet IP https www odv...

Page 91: ... which four bits are transferred In Dual Slave mode each converter has two AS i addresses over each of which four bits are transferred In Single Slave mode communication is realized in accordance with profile 7 F E In Dual Slave mode communication is realized in accordance with profiles 7 A 5 and 7 A E Interface settings for commissioning To configure the communication of the converter via AS i th...

Page 92: ...s 0 are not included in the communication The addresses must be unique although they can be mixed as required You have the following options when making the address assignment Automatic addressing via the AS i master Addressing via the addressing device Addressing via parameters Before you set the address you must specify whether the converter is integrated as Single Slave or Dual Slave in the AS ...

Page 93: ...rs In this case use the manual addressing and set the address from an addressing device via Startdrive Further information is contained in the AS Interface system manual Section Setting the AS i address Overview of the manuals Page 542 Addressing via the addressing device e g 3RK1904 2AB02 Addressing via the addressing device is made offline Further information is contained in the AS Interface sys...

Page 94: ...t address of both slaves is 0 Setting the AS i address of slave 1 1 Plug the AS i Programmer into the addressing socket interface X03 of the converter 2 Turn the dial on the Programmer to the ADDR position The display will indicate that this mode has been selected 3 Press the button the screen will display the text SEt 0 with a small flashing 0 to the left of the display 4 Press the button until y...

Page 95: ...isting address of a single slave within the converter will not affect the address of the other slave To change an existing address of a slave the following procedure should be performed 1 Plug the AS i Programmer into the addressing socket interface X03 of the converter 2 Turn the dial on the Programmer to the ADDR position The display will indicate that this mode has been selected 3 Press the but...

Page 96: ...or dirt Use a UL approved ring type cable lug to terminate the earthing cable to ensure a good physical connection which is resistant to accidental disconnection Wiring example of motor mounted converter Wiring example of wall mounted converter Note For the G115D Motor Mounted use the PE terminal which is close to the motor drive end DE to ground the converter housing Minimum cable cross section 4...

Page 97: ...e module 4 Remove the internal braking resistor connection from the terminal block DCP PB in the Wiring Module and insulate the cable conductors with the heat shrinkable tube 5 Proceed as follows to complete the external braking resistor connections Remove the blanking cap at interface X4 For the G115D wall mounted converter directly install the M16 cable gland at interface X4 For the G115D motor ...

Page 98: ...Wiring 4 18 Connection examples SINAMICS G115D distributed drive 96 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 4 18 Connection examples Connection example for G115D Motor Mounted ...

Page 99: ...Wiring 4 18 Connection examples SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 97 Connection example for G115D Wall Mounted ...

Page 100: ...Wiring 4 18 Connection examples SINAMICS G115D distributed drive 98 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 ...

Page 101: ... sufficient for your application Factory settings Page 101 4 Perform quick commissioning of the drive in one of the following ways Quick commissioning with DIP switches Page 106 Quick commissioning with a PC Startdrive Page 108 Quick commissioning with the SINAMICS G120 Smart Access Page 115 5 Check if additional converter functions are required for the application Advanced commissioning Page 121 ...

Page 102: ...diagnostics according to the security guidelines for example by deploying the patches for the operating system activating firewalls or using a virus scanner SINAMICS G120 Smart Access The SINAMICS G120 Smart Access is a Web server module and an engineering tool that provides wireless connection to a PC a tablet or a smartphone It has been designed for quick setup parameterization and diagnostics o...

Page 103: ...Motor Mounted drive 181 2KJ8 asynchronous motor 602 2KJ8 synchronous reluctance motor p0301 0 n Motor code number selection The value is automatically preassigned dependent upon the selected SINAMICS G115D Motor Mounted drive p0541 0 n Load gearbox code number p0551 0 n Brake code number p0601 0 n Motor temperature sensor type p1215 Motor holding brake configuration The value is automatically prea...

Page 104: ...rakes down to standstill with 1 s ramp down time The motor direction of rotation reverses with the reversing command The ramp up and ramp down times define the maximum motor acceleration when the speed setpoint changes The ramp up and ramp down times are derived from the time between motor standstill and the maximum speed or between the maximum speed and motor standstill Traversing the motor in JO...

Page 105: ...GEAR geared motor for SINAMICS G115D you only need to specify the article number of the motor in the commissioning tool Startdrive or SINAMICS G120 Smart Access otherwise you must enter the data shown on the motor rating plate Data for a SIMOGEAR geared motor Rating plate for geared motors with SINAMICS G115D Wall Mounted Page 400 Pay attention to the connection of the motor star connection Y or d...

Page 106: ...appropriate motor data for connecting Data for a synchronous reluctance motor Before starting commissioning you must know the following data Which motor is connected to the converter Note down the motor code on the rating plate of the motor See below for an example of the rating plate for a reluctance motor In which region of the world is the motor to be used Europe IEC 50 Hz kW North America NEMA...

Page 107: ...ons for U f control include Horizontal conveyors Pumps Fans Compressors When compared to U f control vector control offers the following advantages The speed is more stable for motor load changes Shorter accelerating times when the setpoint changes Acceleration and braking are possible with an adjustable maximum torque Improved protection of the motor and the driven machine as a result of the adju...

Page 108: ...onverter When power is applied to the converter even when it is not active dangerous levels of voltage and current are present in the system Before attempting the removal of any components of the system the following steps should be taken to ensure that the system is completely safe 1 Disconnect all mains power supplies line supply and external 24 V power supply to the system 2 Wait five minutes t...

Page 109: ...ng parameter s see tables below If the DIP switch is activated for a specific function then the parameter s for that function cannot be modified by manually editing the parameter value Commissioning DIP switches 1 1 1 6 DIP switch Function Value ON position OFF position DIP 1 1 Motor temperature sensor type Pt1000 p0601 DIP 1 2 Motor direction reversal reversed p1820 DIP 1 3 EM brake configuration...

Page 110: ...tch Value for PROFINET variant Value for AS i variant Value for I O variant DIP 2 5 DIP 2 6 DIP 2 7 OFF OFF OFF p0015 p0015 p0015 ON OFF OFF Macro 31 Macro 9 OFF ON OFF Macro 34 Macro 60 ON ON OFF Macro 66 Macro 61 OFF OFF ON Macro 62 ON OFF ON Macro 63 OFF ON ON Macro 64 You must carry out quick commissioning in order to set parameter p0015 For more information about the p0015 macros see Section ...

Page 111: ... project You have created a new project 5 4 2 2 Integrating the converter into the project Procedure 1 Switch on the converter power supply 2 Remove the commissioning cover from the G115D converter by using an S12 hex nut driver and insert a USB cable to establish the connection between your PC and the converter Note Reattach the commissioning cover with a tightening torque of 2 5 Nm 22 1 lbf in 3...

Page 112: ...E48681219B 002 5 When the USB interface is appropriately set then the screen form shows the devices that can be accessed 6 Select the desired device and click on the button 7 Transfer the converter into the project using the following menu You have integrated a converter accessible via the USB interface into your project ...

Page 113: ...5 4 2 4 Carrying out quick commissioning Procedure Select motor control mode Motor control Page 254 Select the I O configuration to pre assign the converter interfaces Factory interface setting Page 77 Set the applicable motor standard and the converter supply voltage Select the application for the drive 0 Load cycle with high overload for applications requiring a high dynamic performance e g conv...

Page 114: ...akes sense for steady state operation with slow speed changes Set the motor data identification 1 Recommended setting for speed control control type Measure the motor data at standstill and with the motor rotating The converter switches off the motor after the motor data identification has been completed 2 Measure the motor data at standstill The converter switches off the motor after the motor da...

Page 115: ...ssioning e g measurement of the motor data while the motor is stationary When quick commissioning is complete the converter issues alarm A07991 The motor has cooled down to the ambient temperature An excessively high motor temperature falsifies the motor data identification results The PC and converter are connected to each other online WARNING Unexpected machine motion while the motor data identi...

Page 116: ...e motor or it accelerates it to the currently set setpoint 5 If required switch off the motor 6 Relinquish the master control after the motor data identification 7 Save the settings in the converter RAM EEPROM Page 116 You have completed the motor data identification Self optimization of the speed control If you have not only selected motor data identification with the motor stationary but also ro...

Page 117: ...that connects to the SINAMICS G120 Smart Access The Web pages allow you to configure a comprehensive range of settings to meet the specific requirements of the G115D converters You can perform the following three setups Quick setup Application setup Safety setup Further information For more information on accessing the SINAMICS G120 Web pages and carrying out quick commissioning see the SINAMICS G...

Page 118: ...M to prevent unexpected data loss If an optional memory card is present performing the save operations RAM EEPROM automatically copies all settings to the memory card Procedure with Startdrive 1 Go online with the converter 2 Select the command as follows from the project tree 3 Click on the button in the dialog box as shown below You have saved your settings retentively in the EEPROM Further info...

Page 119: ...pted during commissioning and you were not able to complete commissioning Restoring the factory settings when the safety functions are enabled If you are using the integrated safety functions of the converter e g Safe Torque Off you must reset the safety functions separately from the remaining converter settings The settings of the safety functions are protected by a password Settings that are not...

Page 120: ...verter select the menu option as follows to restore to the factory settings For the G115D motor mounted converter select the menu option as follows to restore to the delivery condition 4 Click on the button 5 Wait until the converter has been reset to the factory settings delivery condition You have reset the converter to the factory settings delivery condition Further information For more informa...

Page 121: ...ject tree 3 Select the menu option as follows 4 Click on the button 5 Select the reset options as desired by setting the check marks in the following dialog box 6 Enter the password for the safety functions and the resetting process starts 7 Go offline with the converter after the reset finishes 8 Switch off the converter power supply and wait until all LEDs on the converter are dark 9 Switch on t...

Page 122: ...Commissioning 5 6 Restoring the factory settings SINAMICS G115D distributed drive 120 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 ...

Page 123: ...control defines how the converter responds to the commands Sequence control when switching the motor on and off Page 123 Adapt the default settings of the inputs and outputs Page 125 Controlling clockwise and counter clockwise rotation via digital inputs Page 128 Drive control via PROFINET Page 134 Drive control via Ethernet IP Page 148 Drive control via AS i Page 163 Drive control via I O termina...

Page 124: ... functional safety of the drive Safe Torque Off STO safety function Page 217 Setpoints and setpoint processing The setpoint normally defines the motor speed Setpoints Page 230 The setpoint processing uses a ramp function generator to prevent speed steps occurring and to limit the speed to a permissible maximum value Setpoint processing Page 239 Technology controller The technology controller contr...

Page 125: ...load Page 291 Energy saving The converter can optimize the efficiency of the motor Efficiency optimization Page 298 The converter calculates how much energy controlled converter operation saves when compared to mechanical flow control e g throttle Calculating the energy saving for fluid flow machines Page 301 6 2 Sequence control when switching the motor on and off Overview The sequence control de...

Page 126: ... states The motor is switched off The motor is switched on Current does not flow in the motor and the motor does not generate any torque Current flows in the motor and the motor generates a torque S1 The converter waits for a new ON command The ON command is currently active You must activate the ON command again in order that the converter exits the state S4 The motor is switched on S2 The conver...

Page 127: ... immediately without first braking it Further information You will find additional information in function diagram 2610 of the List Manual 6 3 Adapt the default settings of the inputs and outputs 6 3 1 Overview In the converter the input and output signals are interconnected with specific converter functions using special parameters The following parameters are available to interconnect signals Bi...

Page 128: ...gnal source p0855 Unconditionally release holding brake p2103 1st acknowledge faults p0856 Enable speed controller p2106 External fault 1 p0858 Unconditionally close holding brake p2112 External alarm 1 p1020 Fixed speed setpoint selection bit 0 p2200 Technology controller enable p1021 Fixed speed setpoint selection bit 1 p3330 Two wire three wire control control command 1 p1022 Fixed speed setpoi...

Page 129: ...peration r0052 11 Alarm Motor current torque limit r0052 2 Drive running r0052 12 Brake active r0052 3 Drive fault active r0052 13 Motor overload r0052 4 OFF2 active r0052 14 Motor CW rotation r0052 5 OFF3 active r0052 15 Converter overload r0052 6 Switching on inhibited active r0053 0 DC braking active r0052 7 Drive alarm active r0053 2 f_actual p1080 f_min r0052 8 Setpoint actual value discrepan...

Page 130: ...the motor direction of rota tion Two wire control method 2 and two wire control method 3 ON OFF1 clockwise rotation Switches the motor on or off clock wise rotation ON OFF1 counter clockwise rotation Switches the motor on or off coun ter clockwise rotation Three wire control method 1 Enable OFF1 Enables the motor to be switched on or switched off ON clockwise rotation Switches on the motor clockwi...

Page 131: ...FF1 Reversing Function 0 0 OFF1 The motor stops 0 1 1 0 ON Clockwise motor rotation 1 1 ON Counter clockwise motor rotation Parameters Select two wire control method 1 Parameter Description p0015 60 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 DI 1 Reversing Changing the assignment of the digital in...

Page 132: ...otor stops 1 0 ON Clockwise motor rotation 0 1 ON Counter clockwise motor rotation 1 1 ON The motor direction of rotation is defined by the command that first reaches state 1 Parameters Select two wire control method 2 Parameter Description p0015 61 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 clock...

Page 133: ...ise rotation Function 0 0 OFF1 The motor stops 1 0 ON Clockwise motor rotation 0 1 ON Counter clockwise motor rotation 1 1 OFF1 The motor stops Parameters Select two wire control method 3 Parameter Description p0015 62 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 ON OFF1 clockwise rotation DI 1 ON OFF1 coun...

Page 134: ...0 or 1 0 or 1 OFF1 The motor stops 1 0 1 0 ON Clockwise motor rotation 1 0 0 1 ON Counter clockwise motor rotation 1 1 1 OFF1 The motor stops Parameters Select three wire control method 1 Parameter Description p0015 63 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 Enable OFF1 DI 1 ON counter clockwise rotati...

Page 135: ... ON Reversing Function 0 0 or 1 0 or 1 OFF1 The motor stops 1 0 1 0 ON Clockwise motor rotation 1 0 1 1 ON Counter clockwise motor rotation Parameters Select three wire control method 2 Parameter Description p0015 64 Macro drive unit You must carry out quick commissioning in order to set parameter p0015 Assigning digital inputs DI to the commands DI 0 Enable OFF1 DI 1 ON DI 2 Reversing Changing th...

Page 136: ... Header and trailer form the protocol frame User data is located within the frame PKW The control can read or change every parameter in the converter via PKW data Not every telegram has a PKW range PZD The converter receives control commands and setpoints from the higher level control and sends status messages and actual values via PZD data PROFIdrive and telegram numbers For typical applications ...

Page 137: ...P13 A5E48681219B 002 135 6 5 2 Telegrams Telegrams that are available The user data of the telegrams that are available are described in the following 16 bit speed setpoint 32 bit speed setpoint with 1 position encoder 16 bit speed setpoint for VIK Namur 16 bit speed setpoint with torque limiting 16 bit speed setpoint for PCS7 ...

Page 138: ...PIST_GLATT Actual active power value smoothed ZSW Status word M_LIM Torque limit NSOLL_A Speed setpoint 16 bit FAULT_CODE Fault code NSOLL_B Speed setpoint 32 bit WARN_CODE Alarm code NIST_A Speed actual value 16 bit MELD_NAMUR Message according to the VIK NAMUR definition NIST_B Speed actual value 32 bit G1_STW G2_STW Control word for encoder 1 or encoder 2 IAIST Current actual value G1_ZSW G2_ZS...

Page 139: ...put to 0 p1140 0 r2090 4 1 Do not disable RFG The ramp function generator can be enabled 5 0 Stop RFG The output of the ramp function generator stops at the actual value p1141 0 r2090 5 1 Enable RFG The output of the ramp function generator follows the setpoint 6 0 Inhibit setpoint The converter brakes the motor with the ramp down time p1121 of the ramp function generator p1142 0 r2090 6 1 Enable ...

Page 140: ...n OFF1 followed by ON p2080 6 r0899 6 7 1 Alarm active Motor remains switched on no acknowl edgement is necessary p2080 7 r2139 7 8 1 Speed deviation within the tolerance range Setpoint actual value deviation within the tolerance range p2080 8 r2197 7 9 1 Master control requested The automation system is requested to accept the converter control p2080 9 r0899 9 10 1 Comparison speed reached or exc...

Page 141: ...l fault is active F07860 p2106 0 r2093 13 14 Not used 15 1 CDS bit 1 Changes over between settings for different operation interfac es command data sets p0811 0 r2093 15 1 If you switch from telegram 350 to a different one then the converter sets all interconnections p1020 to 0 Exception p2106 1 Status word 3 ZSW3 Bit Meaning Description Signal inter connection in the converter 0 1 DC braking acti...

Page 142: ...1 r0722 1 2 1 DI 2 Status of the digital input 2 p2084 2 r0722 2 3 1 DI 3 Status of the digital input 3 p2084 3 r0722 3 4 1 DI 24 Status of the bidirectional digital input output 24 p2084 4 r0722 24 5 1 DI 25 Status of the bidirectional digital input output 25 p2084 5 r0722 25 6 Not used 7 Not used 8 1 Repair switch OFF Repair switch is set to OFF and all power to the motor is terminated p2084 8 r...

Page 143: ...the motor 6 1 motor overload 7 1 communication error to the higher level control system 8 1 fault in a safety relevant monitoring channel 10 1 fault in the internal converter communication 11 1 line fault 15 1 other fault 6 5 7 Parameter channel Structure of the parameter channel The parameter channel consists of four words The 1st and 2nd words transfer the parameter number index and the type of ...

Page 144: ...D converter control AK Description 0 No response 1 Transfer parameter value word 2 Transfer parameter value double word 3 Transfer descriptive element 1 4 Transfer parameter value field word 2 5 Transfer parameter value field double word 2 6 Transfer number of field elements 7 Converter cannot process the request In the most significant word of the parameter channel the converter sends an error nu...

Page 145: ...me certain values 6A hex Request not included task is not supported the valid request identifications can be found in table Request identifications controller converter 6B hex No change access for a controller that is enabled The operating state of the converter prevents a parameter change 86 hex Write access only for commissioning p0010 15 operating state of the converter pre vents a parameter ch...

Page 146: ...ld PKE Bit 0 10 PNU 1841 parameter number without offset Parameter number PNU offset page index 7841 1841 6000 IND bit 8 15 subindex 2 index of parameter IND bit 0 7 page index 90 hex offset 6000 corresponds to 90 hex Because you want to read the parameter value words 3 and 4 in the parameter channel for requesting the parameter value are irrelevant They should be assigned a value of 0 for example...

Page 147: ...onds to 0 hex PWE1 Bit 0 15 2D2 hex 722 2D2 hex PWE2 Bit 10 15 3F hex drive object 63 3F hex PWE2 Bit 0 9 2 hex Index of Parameter DI 2 2 6 5 8 Expanding or freely interconnecting telegrams Overview When you have selected a telegram the converter interconnects the corresponding signals with the fieldbus interface Generally these interconnections are locked so that they cannot be changed However wi...

Page 148: ...g the telegram 1 Set p0922 999 2 Set parameter p2079 to the value of the corresponding telegram 3 Interconnect additional PZD send words and PZD receive words with signals of your choice via parameters r2050 and p2051 You have extended the telegram Freely interconnecting signals in the telegram 1 Set p0922 999 2 Set p2079 999 3 Interconnect additional PZD send words and PZD receive words with sign...

Page 149: ... expanded telegram 1 to 6 send words and 6 receive words 6 5 9 Acyclically reading and writing converter parameters Overview The converter supports the writing and reading of parameters via acyclic communication For PROFINET Write or read requests via B02E hex and B02F hex Further information about acyclic communication is provided in the Fieldbus Function Manual Overview of the manuals Page 542 A...

Page 150: ...profile SINAMICS profile ODVA AC DC drive profile p8980 0 p8980 1 Use p0922 to select the appropriate telegram Telegrams Page 135 p0922 1 The converter communicates via telegram 1 Other telegrams are not possible If necessary however you can extend the telegram 1 Expanding or freely interconnecting telegrams Page 145 If necessary set the following parameters p8981 p8982 p8983 5 Switch off the conv...

Page 151: ...e actual subnet mask p8980 Ethernet IP profile Sets the profile for Ethernet IP 0 SINAMICS 1 ODVA AC DC p8981 Ethernet IP ODVA STOP mode Sets the STOP mode for the Ethernet IP ODVA profile p8980 1 0 OFF1 factory setting 1 OFF2 p8982 Ethernet IP ODVA speed scaling Sets the scaling for the speed for Ethernet IP ODVA profile p8980 1 123 Scaling 32 124 Scaling 16 125 Scaling 8 126 Scaling 4 127 Scalin...

Page 152: ... Object x x 302 hex 770 Adapter Diagnostic Object x x 303 hex 771 Explicit Messages Diagnostic Object x x 304 hex 772 Explicit Message Diagnostic List Object x x 401 hex 1025 Parameter object x x 1 These objects are part of the Ethernet IP system management Identity Object Instance Number 1 hex Supported services Class Get Attribute all Get Attribute single Instance Get Attribute all Get Attribute...

Page 153: ...ernet IP basic settings 1 Modified Ethernet IP settings For G120 always 1 3 Reserved 4 7 Extended Device Status 0 Self test or status not known 1 Firmware update active 2 At least one I O connection with error 3 No I O connections 4 Incorrect configuration in the ROM 5 Fatal fault 6 At least one I O connection is active 7 All I O connections in the quiescent state 8 15 Reserved 2 8 11 Not used 12 ...

Page 154: ...ormat Rejects Counters 3 get UINT16 OpenResource Rejects Counters 4 get UINT16 OpenOther Rejects Counters 5 get UINT16 CloseReqs Counters 6 get UINT16 CloseFormat Rejects Counters 7 get UINT16 CloseOther Rejects Counters 8 get UINT16 ConnTimeouts Counters Number of bus errors Motor Data Object Instance Number 28 hex Supported services Class Get Attribute single Instance Get Attribute single Set At...

Page 155: ...s motor 1LE1 asynchronous motor 1PC1 asynchronous motor 2KJ8 asynchronous motor 1FP1 synchronous reluctance motor 2KJ8 synchronous reluctance motor 1FP3 synchronous reluctance motor OEM 0 7 0 7 7 7 7 7 0 0 0 0 0 Non standard motor Squirrel cage asynchronous motor Non standard motor Squirrel cage asynchronous motor Squirrel cage asynchronous motor Squirrel cage asynchronous motor Squirrel cage asyn...

Page 156: ...Attribute single Set Attribute single Class Attribute No Service Type Name 1 get UINT16 Revision 2 get UINT16 Max Instance 3 get UINT16 Num of Instances Instance Attribute No Service Type Name Value explanation 3 get Bool At reference r2197 7 1 Speed setpoint actual value deviation in tolerance t_off 0 Otherwise 4 get Bool Net_reference Internal 0 Local 1 Network 6 get UINT8 Drive_Mode p1300 manuf...

Page 157: ...orted services Class Get Attribute single Instance Get Attribute single Set Attribute single Class Attribute No Service Type Name 1 get UINT16 Revision 2 get UINT16 Max Instance 3 get UINT16 Num of Instances Instance Attribute No Type Service Name Value explanation 2 INT16 get set Commissioning state p0010 commissioning parameter filter 3 18 WORD get STW1 STW1 bit by bit access Attr 3 STW1 0 Attr ...

Page 158: ...DS Eff Local Mode r0050 active command data set 61 WORD get Status Word 2 r0053 status word 2 62 WORD get Control Word 1 r0054 control word 1 63 REAL get Motor Speed Encoder r0061 speed actual value 64 UINT32 get Digital Inputs r0722 digital inputs status 65 UINT32 get Digital Outputs r0747 digital outputs status 66 REAL get Analog Input 1 r0752 0 analog input 1 67 REAL get Analog Input 2 r0752 1 ...

Page 159: ... p0010 3 get INT16 Motor Type p0300 6 get set REAL Rated Current p0305 7 get set REAL Rated Voltage p0304 8 get set REAL Rated Power p0307 9 get set REAL Rated Frequency p0310 10 get set REAL Rated Temperature p0605 11 get set REAL Max Speed p0322 12 get set UINT16 Pole pair number p0314 13 get UINT32 Torque Constant p0316 14 get set REAL Inertia p0341 15 get set REAL Base Speed p0311 19 get set R...

Page 160: ... 2 hex UNIT8 Path 20 hex F6 hex 24 hex 05 hex where 5 hex is the number of instances of F6 hex four physical ports plus one internal port 5 get set STRING Interface Configuration r61000 Name of Station UNIT32 r61001 IP address 6 get set UNIT16 Host Name Host Name Length STRING 10 get set UNIT8 Select ACD local OM flash 0 Disabled 1 Enabled 11 get set UNIT8 Last Conflict Detected local OM flash ACD...

Page 161: ...kets not processed UINT32 Out Errors Outgoing packets with errors 5 get_and _clear Struct of Media Counters Media specific counters UINT32 Alignment Errors Structure received which does not match the num ber of octets UINT32 FCS Errors Structure received which does not pass the FCS check UINT32 Single Collisions Structure successfully transmitted precisely one collision UINT32 Multiple Collisions ...

Page 162: ...0 10 connector output to interconnect the PZD received from the fieldbus controller Get Attribute single function with the following values Class 401 hex Instance 2050 802 hex corresponds to the parameter number Attribute 10 A hex corresponds to index 10 Example Parameter 1520 0 writing upper torque limit Set Attribute single function with the following values Class 401 hex Instance 1520 5F0 hex c...

Page 163: ...cases you must create a generic I O module in the control system for the cyclic communication Function description Procedure 1 In your control create a generic device with Ethernet IP functionality 2 In the control enter the lengths for the process data for cyclic communication in the new device which you set in the converter r2067 0 input r2067 1 output for example Standard telegram 2 2 4 ms is s...

Page 164: ...r switches on it retrieves the IP address and you can address the converter as Ethernet node Note Immediate switchover without restart The switchover to DHCP is performed immediately and without a restart if the change is carried out with the Ethernet IP command Set Attribute Single class F5 hex attribute 3 The following options are available via an Ethernet IP controller via an Ethernet IP commis...

Page 165: ...2 Macro 30 AS i Single Slave with fixed setpoint In standard addressing the control specifies the speed setpoint via the motor control bits AS i DO0 AS i DO3 Control Converter AS i DO0 p1020 2093 0 Fixed speed bit 0 AS i DO1 p1021 2093 1 Fixed speed bit 1 AS i DO2 p1022 2093 2 Fixed speed bit 2 AS i DO3 p1023 2093 3 Fixed speed bit 3 Fixed speeds via the motor control bits Page 167 Converter contr...

Page 166: ... i DI1 Control priority p2080 2 722 0 AS i DI2 State DI0 p2080 3 722 1 AS i DI3 State DI1 If the control sends a diagnostic request via AS i DI0 the converter replies with the currently pending fault or alarm messages AS i DI0 1 pending alarm messages are replied AS i DI0 0 pending fault messages are replied Alarm and fault messages via RP0 RP3 from the converter to the AS i master Page 167 Scalin...

Page 167: ...0 AS i DO2 Via Slave 1 the control sends data in cyclical or acyclical mode in accordance with profile 7 A 5 The control requires one bit per slave in order to specify the slave Macro 31 Slave 2 with profile 7 A E Control Converter AS i DO0 p1020 0 2093 0 Fixed speed bit 0 AS i DO1 p1021 0 2093 1 Fixed speed bit 1 AS i DO2 p1022 0 2093 2 Fixed speed bit 2 AS i DO3 Select Slave A or Slave B interco...

Page 168: ...S i DI2 Time signal for the CTT2 transfer to the AS i master AS i DI3 Cyclic and acyclic communication via CTT2 Page 169 Macro 34 AS i Dual Slave with fieldbus setpoint The control accesses the two slaves of the converter each via four bits Via Slave 2 in accordance with profile 7 A E the control specifies the commands listed below AS i DO0 AS i DO2 Via Slave 1 the control sends the command for qu...

Page 169: ... for the CTT2 transfer to the AS i master AS i DI3 Cyclic and acyclic communication via CTT2 Page 169 Further information For more information about the AS i system see the AS Interface Introduction and Basics Manual Overview of the manuals Page 542 6 7 3 Assignment tables Fixed speeds Single Slave Fixed speeds via the motor control bits AS i DO3 AS i DO2 AS i DO1 AS i DO0 Response in the converte...

Page 170: ...ctory setting 1500 rpm 0 1 1 On fixed speed 3 factory setting 300 rpm 1 0 0 On fixed speed 4 factory setting 450 rpm 1 0 1 On fixed speed 5 factory setting 600 rpm 1 1 0 On fixed speed 6 factory setting 750 rpm 1 1 1 Acknowledge fault or OFF2 Alarm and fault messages Alarm and fault messages via RP0 RP3 from the converter to the AS i master RP3 RP2 RP1 RP0 AS i P0 0 alarm messages AS i P0 1 faults...

Page 171: ...ays coded in the first byte in accordance with the following table CTT2 commands Code hex Explanation meaning Followed by Cyclic communication Access to analog values via DS140 DS147 See CP 343 2 CP 343 2 P AS Interface master Chapter 4 CP 343 2 CP 343 2 P AS Interface master https support industry siemens com cs ww en view 5581657 4 bytes PWE1 PWE2 4 bytes PWE1 PWE2 Acyclic communication standard...

Page 172: ...he commissioning the two indexes are interconnected as follows p2051 1 63 Smoothed actual speed value p2051 2 27 Absolute smoothed actual current value The values for transfer are normalized in accordance with the PROFIdrive N2 data type Using p2051 1 and p2051 2 you can interconnect any other or connector parameters and transfer to the control Master Converter The master transfers the data in the...

Page 173: ...ific acyclical communication is performed via data record 47 in PIV format The PIV parameter channel format structure is identical with that for the USS parameter channel To reduce the transfer volume there is not only the normal data exchange PIV mechanism but also the Read data and Write data commands Data exchange Control converter request Converter control response Read data The converter send...

Page 174: ...ding data The data for the last write or exchange request is read Writing data In the event of a fault the converter sends the following telegram as response to the master Further information For more information about the PIV format structure and the value for PWE in the USS parameter channel see Section 5 3 4 USS parameter channel in the Fieldbus Function Manual ...

Page 175: ...wo different setpoints can for example be assigned to motor clockwise and counter clockwise rotation In JOG mode the same ramp function generator is active as for the ON OFF1 command Parameters Parameter Description Setting p1120 0 n Ramp function generator ramp up time s Sets the ramp up time for the ramp function generator Factory setting 1 p1121 0 n Ramp function generator ramp down time s Sets...

Page 176: ...variants not supported offer flexible and efficient solutions for the conveyor technology requirements of various horizontal or inclined applications in intralogistics automotive and airport industries Note To make sure that the conveyor control function works properly on the SINAMICS G115D AS i variant you must select Macro 31 or 34 For more information on the wiring arrangement See Section Facto...

Page 177: ... technology application set to 1 the converter enables the load on a conveyor belt to move in one direction with a fixed speed A sensor is required to signal the limit position for the motor to stop Precondition You interconnect the signal of the sensor with the digital input of your choice Function description With the ON command the motor accelerates to its speed setpoint p1070 The direction of ...

Page 178: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive 176 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 ...

Page 179: ... Precondition You interconnect the signals of the sensors with the digital inputs of your choice Function description With the ON command the motor accelerates to the high speed setpoint p3397 The direction of the movement depends on the setpoint inversion p1113 p1113 0 positive direction p1113 1 negative direction The motor decelerates with OFF1 ramp to the low speed setpoint p3398 when the low s...

Page 180: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive 178 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 ...

Page 181: ...N command the motor accelerates to its speed setpoint p1070 The load can move in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 negative direction With the movement in positive direction the following applies The motor stops with OFF1 ramp when the stop sensor positive direction p3384 is triggered level edge triggered depending on p3394 N...

Page 182: ... parameters Page 206 6 9 1 4 Conveyor two directions and two speeds p3393 4 Overview With p3393 conveyor technology application set to 4 the converter enables the load on a conveyor belt to move in either positive or negative direction with variable speeds Four sensors are required to signal the limit positions for the motor to stop or decelerate Precondition You interconnect the signals of the se...

Page 183: ...ending on p3395 The motor stops with OFF1 ramp when the stop sensor positive direction p3384 is triggered level edge triggered depending on p3394 No motor reaction is triggered by the stop sensor negative direction p3385 and low speed sensor negative direction p3388 signals With the movement in negative direction the following applies The motor decelerates with OFF1 ramp to the low speed setpoint ...

Page 184: ...0 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 6 9 2 Turntables A turntable in a conveyor system redirects the material at the crossing of two conveyor lines The turntable rotates from one end position to the other in the direction depending on the setting of the end position shutdown p3392 and the polarity of the speed setpoint ...

Page 185: ...shutdown active p3392 to 1 so as to limit the turntable movement between the dedicated positions Function description With the ON command the motor accelerates to its speed setpoint p1070 The turntable can rotate in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 negative direction With the end position shutdown deactivated p3392 0 the fol...

Page 186: ...sitive direction p3384 is triggered If the motor runs in negative direction it stops only when the stop sensor negative direction p3385 is triggered A new ON command must be initiated to start the motor again and the new movement is only possible in the opposite direction Setting the sensor bypass signal p3390 to 1 does not override the stop sensor signals p3384 and p3385 Note With the end positio...

Page 187: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 185 Parameters Conveyor technology control parameters Page 206 ...

Page 188: ...decelerate In the mechanical setup of the conveyor system you must install the stop sensor and low speed sensor in a line So do the stop and low speed cams Besides when setting up the cams the low speed cam must be longer than the stop cam Precondition You interconnect the signals of the sensors with the digital inputs of your choice Depending on the specific application and mechanical setup you m...

Page 189: ...ed to start the motor again in either positive or negative direction Setting the sensor bypass signal p3390 to 1 overrides the sensor signals p3384 p3385 p3387 and p3388 With the end position shutdown activated p3392 1 the following applies If the motor runs in positive direction it decelerates stops only when the low speed sensor positive direction p3387 stop sensor positive direction p3384 is tr...

Page 190: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive 188 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 ...

Page 191: ...tdown active p3392 to 1 so as to limit the turntable movement between the dedicated positions Function description With the ON command the motor accelerates to its speed setpoint p1070 The turntable can rotate in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 negative direction With the end position shutdown deactivated p3392 0 the follow...

Page 192: ...N command must be initiated to start the motor again If the motor stops upon triggering the stop sensor positive direction negative direction the new movement is only possible in the opposite direction Setting the sensor bypass signal p3390 to 1 overrides the stop sensor center signal p3386 In this case the turntable can rotate directly from position 1 to position 3 and vice versa Note The motor w...

Page 193: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 191 Parameters Conveyor technology control parameters Page 206 ...

Page 194: ...the specific application and mechanical setup you must set end position shutdown active p3392 to 1 so as to limit the turntable movement between the dedicated positions Function description With the ON command the motor accelerates to the high speed setpoint p3397 The turntable can rotate in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 ...

Page 195: ...389 stop sensor negative direction or stop sensor center p3385 or p3386 is triggered A new ON command must be initiated to start the motor again If the motor stops upon triggering the stop sensor positive direction negative direction the new movement is only possible in the opposite direction Setting the sensor bypass signal p3390 to 1 overrides the stop sensor center and low speed sensor center s...

Page 196: ...only SINAMICS G115D distributed drive 194 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 6 9 3 Corner turntable lifts For transferring a load from one level to another a corner turntable lift can be used to raise or lower the load ...

Page 197: ...on and the lower position the end position shutdown must be activated with p3392 set to 1 Function description With the ON command the motor accelerates to its speed setpoint p1070 The lift moves in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 negative direction With the end position shutdown deactivated p3392 0 the following applies Th...

Page 198: ...sitive direction p3384 is triggered If the motor runs in negative direction it stops only when the stop sensor negative direction p3385 is triggered A new ON command must be initiated to start the motor again and the new movement is only possible in the opposite direction Setting the sensor bypass signal p3390 to 1 does not override the stop sensor signals p3384 and p3385 Note With the end positio...

Page 199: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 197 Parameters Conveyor technology control parameters Page 206 ...

Page 200: ...1 Function description With the ON command the motor accelerates to the high speed setpoint p3397 The lift moves in either positive or negative direction depending on the setting of p1113 p1113 0 positive direction p1113 1 negative direction With the end position shutdown deactivated p3392 0 the following applies The motor decelerates with OFF1 ramp to the low speed setpoint p3398 when either of t...

Page 201: ...is triggered If the motor runs in negative direction it decelerates stops only when the low speed sensor negative direction p3388 stop sensor negative direction p3385 is triggered A new ON command must be initiated to start the motor again and the new movement is only possible in the opposite direction Setting the sensor bypass signal p3390 to 1 does not override the sensor signals p3384 p3385 p33...

Page 202: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive 200 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Parameters Conveyor technology control parameters Page 206 ...

Page 203: ... conveyor technology application set to 11 the converter enables a travelling trolley to move in either positive or negative direction with a fixed speed and stop at dedicated positions Three sensors are required to signal the limit positions for the motor to stop Precondition You interconnect the signals of the sensors with the digital inputs of your choice The end position shutdown must be activ...

Page 204: ...384 is triggered If the motor runs in negative direction it stops only when the stop sensor center p3386 or stop sensor negative direction p3385 is triggered A new ON command must be initiated to start the motor again If the motor stops upon triggering the stop sensor positive direction negative direction the new movement is only possible in the opposite direction Setting the sensor bypass signal ...

Page 205: ...eyor technology control functions for G115D PROFINET and AS i variants only SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 203 Parameters Conveyor technology control parameters Page 206 ...

Page 206: ...o signal the limit positions for the motor to stop or decelerate In the mechanical setup of the conveyor system the stop sensor and low speed sensor on the travelling trolley must be installed in a line So do the stop and low speed cams on the corresponding conveyor lines Besides when setting up the cams the low speed cam must be longer than the stop cam Precondition You interconnect the signals o...

Page 207: ...n it decelerates stops only when the low speed sensor negative direction or low speed sensor center p3388 or p3389 stop sensor negative direction or stop sensor center p3385 or p3386 is triggered A new ON command must be initiated to start the motor again If the motor stops upon triggering the stop sensor positive direction negative direction the new movement is only possible in the opposite direc...

Page 208: ...O Digital inputs status Interconnect the signals of the sensors to the digital inputs as desired p1070 0 n CI Main setpoint Sets the signal source for the main setpoint p1071 0 n CI Main setpoint scal ing Sets the signal source for scaling the main setpoint Factory setting 1 p1075 0 n CI Supplementary setpoint Sets the signal source for the supplementary setpoint Note that the supplementary setpoi...

Page 209: ...are not taken into account The factory setting depends on the converter fieldbus interface p3391 BI Stop low speed sensor bypass manual operation signal source Sets the signal source for bypassing the stop and low speed sensors in the manual operation mode Factory setting 8559 4 p3392 End position shutdown activation 0 End position shutdown deactivated Travel can be continued in both directions 1 ...

Page 210: ...erated via a fieldbus or via its digital inputs The settings in the converter which are as signed to a specific master control are termed the command data set You select the command data set using parameter p0810 To do this you must interconnect parameter p0810 with a control command of your choice e g a digital input Changing the number of command data sets 1 Set p0010 15 2 The number of command ...

Page 211: ...meters Parameter Description Setting p0010 Drive commissioning parameter filter Set p0010 15 to change the data set Factory setting 1 r0050 0 1 CO BO Command Data Set CDS effective Displays the number of the currently active com mand data set p0170 Number of command data sets CDS p0170 2 3 or 4 Factory setting 2 p0809 0 2 Copy command data set CDS 0 Source command data set 1 Target command data se...

Page 212: ... The converter keeps the motor at a standstill until the motor holding brake opening time p1216 has ended The motor holding brake must be opened within time p1216 4 The converter accelerates the motor to the speed setpoint After the OFF1 or OFF3 command 1 The converter brakes the motor down to a standstill using the OFF1 or OFF3 command 2 When braking the converter compares the speed setpoint and ...

Page 213: ...fall if the motor holding brake function is incorrectly set For applications with a suspended load such as cranes and elevators there is a danger to life if the Motor holding brake function is not completely set or is incorrectly set When commissioning the motor holding brake function secure any suspended loads e g by applying the following measures Lower the load down to the floor Secure the dang...

Page 214: ...tor holding brake opens too late the converter will accelerate the motor suddenly against the closed motor holding brake Set p1216 larger If the motor waits too long before accelerating after the motor holding brake has opened reduce p1216 For applications involving a pulling load e g lifting gear crane if p1216 is too long then the load can briefly sag sink after the motor holding brake is opened...

Page 215: ...ommand unconditionally open holding brake Factory setting 0 p0858 BI Unconditionally close holding brake Sets the signal source for the command unconditionally close holding brake Factory setting 0 p1226 Threshold for zero speed detection rpm When braking with OFF1 or OFF3 if the speed falls below this threshold standstill is detected and the monitoring time p1227 or p1228 starts Factory setting 2...

Page 216: ...e arithmetic functions LIM limiter PT1 smoothing INT integrator DIF differentiator controllers NSW analog BSW binary switches LVM limit value monitoring The number of free function blocks in the converter is limited You can only use a function block once The converter has 3 adders for instance If you have already configured three adders then no other adders are available Further information Furthe...

Page 217: ...ts selected SI or US for example the power kW or hp or the torque Nm or lbf ft You can select in which system of units the converter represents its physical values Options when selecting the system of units The following options apply when selecting the system of units p0505 1 System of units SI factory setting Torque Nm power kW temperature C or K p0505 2 Referred system of units SI Represented a...

Page 218: ...ways represents displays the parameter unscaled not normalized Groups of units The parameters associated with the selection of a physical unit belong to different groups of units You can find the associated group of units in the List Manual for each parameter Example r0333 belongs to unit group 7_4 An overview of the unit groups and the possible physical units can also be found in the List Manual ...

Page 219: ...nology controller 5 Save your settings 6 Go online The converter signals that offline other units and process variables are set than in the converter itself 7 Accept these settings in the converter You have selected the motor standard and system of units 6 14 Safe Torque Off STO safety function The Operating Instructions describes how to commission the STO safety function as basic function for con...

Page 220: ...e selection of STO via a safety relevant input or via the PROFIsafe safe communication 2 The converter interrupts the energy supply to the motor If you use a motor holding brake the converter closes the brake 3 The converter signals that STO is active via a safety relevant output or via the PROFIsafe safe communication Functionality of STO when the motor is at standstill A and rotating B If the mo...

Page 221: ...switch off the con verter supply voltage as well However switching off the voltage is not required as a risk reduction measurement Application examples for the STO function The STO function is suitable for applications where the motor is already at a standstill or will come to a standstill in a short safe period of time through friction STO does not shorten the run on of machine components with hi...

Page 222: ...o assign a password The machine manufacturer decides whether or not a password is required The probabilities of failure PFH and certification of the safety functions also apply without password What do I do if I lose the password You have forgotten the password however you would nevertheless like to change the setting of the safety functions Procedure 1 Create a new project for the converter using...

Page 223: ...ed changes it is recommended that you configure the safety function settings Function description Procedure 1 Select Select safety functionality 2 Select Basic Functions 3 Select Control type safety functions 4 Select Via terminals as control type for the safety functions You have configured the safety functions Additional configurations of the safety functions are described in the Safety Integrat...

Page 224: ...lect the signal that matches your particular application You have interconnected the STO active checkback signal After STO has been selected the converter signals STO active to the higher level control Parameters Parameter Description Setting r9773 0 31 CO BO SI status processor 1 processor 2 Display and BICO output for the Safety Integrated sta tus on the drive processor 1 processor 2 Bit 0 STO i...

Page 225: ...he converter selects its safety function as soon as one of the two F DI signals changes its state from high to low Filter for suppressing short signals In the following cases an immediate converter response to signal changes of the fail safe digital inputs is not desirable If a fail safe digital input of the converter is interconnected with an electromechanical sensor signal changes can occur due ...

Page 226: ...he simultaneity monitoring of the fail safe digital input Parameters Parameter Description Setting p9650 SI F DI changeover discrepancy time processor 1 ms Tolerance time to change over the fail safe digital input for the basic functions Factory setting 500 ms p9651 SI STO debounce time processor 1 ms Debounce time of the fail safe digital input for the basic functions Factory setting 1 ms Further...

Page 227: ...ing the forced checking procedure 2 Set the monitoring time to a value to match your application Requirement Forced checking procedure test stop must be performed at least once a year 3 Using this signal the converter signals that a forced checking procedure test stop is required Interconnect this signal with a converter signal of your choice You have set the forced checking procedure test stop fo...

Page 228: ...ctivate the settings Precondition You are online with Startdrive Function description Procedure 1 Press the button to end the safety commissioning 2 Confirm the prompt for saving your settings copy RAM to ROM 3 Disconnect the online connection 4 Select the button to transfer settings from the PG PC to the converter 5 Save the project 6 Switch off the converter power supply 7 Wait until all LEDs on...

Page 229: ...inputs Overview The simultaneous connection of digital inputs with a safety function and a standard function may lead to the drive behaving in unexpected ways If you control the safety functions in the converter via fail safe digital inputs then you must check as to whether the fail safe digital inputs are in some instances interconnected with a standard function Function description Procedure 1 S...

Page 230: ...nt The acceptance test checks whether the safety relevant functions in the plant or machine function correctly The documentation of the components used in the safety functions can also provide information about the necessary tests Testing the safety related functions includes e g the following Are all safety equipment such as protective door monitoring devices light barriers or emergency off switc...

Page 231: ...traces to analyze the machine response and generates an acceptance report as Excel file Further information is provided on the Internet Startdrive system requirements and download https support industry siemens com cs ww en view 109771710 Startdrive system requirements and download Reduced acceptance test after function expansions A full acceptance test is necessary only after first commissioning ...

Page 232: ...verter fieldbus interface Converter analog input Electromechanical potentiometer Motorized potentiometer simulated in the converter Fixed setpoints saved in the converter You have the same selection options when selecting the source of the supplementary setpoint Under the following conditions the converter switches from the main setpoint to other setpoints When the technology controller is active ...

Page 233: ...Signal source for the main setpoint The factory setting depends on the converter Converter with PROFINET interface 0 2050 1 Converter without PROFINET interface 0 755 0 p1071 0 n CI Main setpoint scaling Signal source for scaling the main setpoint Factory setting 1 r1073 CO Main setpoint active Displays the active main setpoint p1075 0 n CI Supplementary setpoint Signal source for the supplementar...

Page 234: ...nputs 0 and 1 For more information on using a tool to adjust the two electromechanical potentiometers refer to the replacing procedure in Section Replacing the Electronic Module Page 344 Setting the potentiometer as setpoint source Parameter Description p1070 0 755 0 p1070 1 755 1 Main setpoint Interconnect the main setpoint with the internal analog inputs 0 and 1 p1075 0 755 0 p1075 1 755 1 Addit...

Page 235: ...e Overview The Motorized potentiometer function emulates an electromechanical potentiometer The output value of the motorized potentiometer can be set with the higher and lower control signals Function description Example Setting with the motorized potentiometer as setpoint source Parameter Description p1070 1050 Interconnects the main setpoint with the motorized potentiometer output ...

Page 236: ...entiometer ramp up time s MOP ramp up time Factory setting 10 s p1048 Motorized potentiometer ramp down time s MOP ramp down time Factory setting 10 s r1050 Motorized potentiometer setpoint after the ramp function generator Motorized potentiometer setpoint after the ramp function generator p1070 0 n CI Main setpoint Signal source for the main setpoint The factory setting depends on the converter W...

Page 237: ...If bit 00 1 the setpoint is retained during a power failure 04 Ramp function generator always active 1 The converter also calculates the ramp function genera tor when the motor is switched off p1037 0 n Motorized potentiome ter maximum speed rpm The converter limits the motorized potentiometer output to p1037 Factory setting 0 rpm After quick commissioning the converter sets the parame ter to the ...

Page 238: ...thods when selecting the fixed speed setpoints Directly selecting a fixed speed setpoint p1020 p1021 p1022 p1023 Resulting setpoint 0 0 0 0 0 1 0 0 0 p1001 0 1 0 0 p1002 1 1 0 0 p1001 p1002 0 0 1 0 p1003 1 0 1 0 p1001 p1003 0 1 1 0 p1002 p1003 1 1 1 0 p1001 p1002 p1003 0 0 0 1 p1004 1 0 0 1 p1001 p1004 0 1 0 1 p1002 p1004 1 1 0 1 p1001 p1002 p1004 0 0 1 1 p1003 p1004 1 0 1 1 p1001 p1003 p1004 0 1 ...

Page 239: ...ifferent velocities The motor should now operate with the following corresponding speeds The signal at digital input 0 switches the motor on and accelerates it up to 300 rpm The signal at digital input 1 accelerates the motor up to 2000 rpm With signals at both digital inputs the motor accelerates up to 2300 rpm Settings for the application example Parameter Description p1001 0 300 000 Fixed speed...

Page 240: ... setting 0 rpm p1015 0 n CO Fixed speed setpoint 15 rpm Fixed speed setpoint 15 Factory setting 0 rpm p1016 Fixed speed setpoint selection mode Fixed speed setpoint mode Factory setting 1 1 Direct 2 Binary p1020 0 n Fixed speed setpoint selection bit 0 Fixed speed setpoint selection bit 0 Factory setting 0 p1021 0 n Fixed speed setpoint selection bit 1 Fixed speed setpoint selection bit 1 Factory ...

Page 241: ...sense for conveyor belts extruders pumps and fans for example The Skip frequency bands prevent the motor from being continuously operated within these skip bands This function avoids mechanical resonance effects by only permitting the motor to operate briefly at specific speeds The Speed limitation function protects the motor and the driven load against excessively high speeds The Ramp function ge...

Page 242: ...int Factory setting dependent upon the converter 6 16 3 Inhibit direction of rotation Function description In the factory setting of the converter both motor directions of rotation are enabled Set the corresponding parameter to a value 1 to permanently block directions of rotation Example Table 6 4 Application examples showing how a setpoint is inverted Parameter Description p1110 0 1 Negative dir...

Page 243: ... The minimum speed prevents continuous motor operation at speeds less than the minimum speed Each skip frequency band prevents continuous motor operation within a specific speed range Function description Minimum speed Speeds where the absolute value is less than the minimum speed are only possible when the motor is accelerating or braking Skip frequency bands Further information on the skip frequ...

Page 244: ... CI Speed limit in positive direction of rotation Sets the signal source for the speed limit of the positive direction Factory setting 1083 p1091 0 n p1094 0 n Skip speed 1 4 rpm Sets skip speed 1 4 Factory setting 0 p1098 0 n CI Skip speed scaling Sets the signal source for scaling the skip speeds Factory setting 1 r1099 0 CO BO Skip frequency band of status word Display and BICO output for the s...

Page 245: ...escription Setting p1082 0 n Maximum speed rpm Sets the highest possible speed Factory setting 1500 p1083 0 n CO Speed limit in positive direction of rotation rpm Sets the maximum speed for the positive direction Factory setting 210000 p1085 0 n CI Speed limit in positive di rection of rotation Sets the signal source for the speed limit of the posi tive direction Factory setting 1083 p1086 0 n CO ...

Page 246: ...its not only the acceleration but also the change in acceleration jerk by rounding the setpoint In this case the torque does not rise suddenly in the motor Basic ramp function generator The basic ramp function generator limits the acceleration however not the rate the acceleration changes jerk Extended ramp function generator The ramp up and ramp down times of the extended ramp function generator ...

Page 247: ...l rounding off time for the ex tended ramp generator The value applies to ramp up and ramp down Factory setting 0 p1131 0 n Ramp function generator final rounding off time s Sets the final rounding off time for the extend ed ramp generator Factory setting 0 p1134 0 n Ramp function generator rounding off type Sets the smoothed response to the OFF1 com mand or the reduced setpoint for the extended r...

Page 248: ...celeration is jerky In most applications it is sufficient when the final rounding is set to the same value as the initial rounding 4 Switch off the motor 5 Evaluate your drive response If the motor decelerates too slowly then reduce the ramp down time The minimum ramp down time that makes sense depends on your particular application For an excessively short ramp down time the converter either reac...

Page 249: ...during operation The scaling value can come e g from the fieldbus Preconditions You have commissioned the communication between the converter and the control system Free telegram 999 has been set in the converter and in your higher level control system Expanding or freely interconnecting telegrams Page 145 The control sends the scaling value to the converter in PZD 3 Procedure 1 Set p1138 2050 2 T...

Page 250: ...nction description Function diagram The technology controller is implemented as a PID controller controller with proportional integral and differential action The converter uses the start value when all the following conditions are simultaneously satisfied The technology controller supplies the main setpoint p2251 0 The ramp function generator output of the technology controller has not yet reache...

Page 251: ...omponents The actual value approaches the setpoint and slightly over shoots maximum 10 of the setpoint step The actual value only slowly approaches the setpoint Increase the proportional component KP p2280 and re duce the integration time TI p2285 The actual value only slowly approaches the setpoint with slight oscillation Increase the proportional component KP p2280 and re duce the rate time Td p...

Page 252: ...ology controller setpoint 1 scaling Sets the scaling for the setpoint 1 and setpoint 2 of the technology controller Factory setting 100 p2256 Technology controller setpoint 2 scaling p2257 Technology controller ramp up time s Sets the ramp up and ramp down time of the technology controller Factory setting 1 p2258 Technology controller ramp down time s r2260 CO Technology controller setpoint after ...

Page 253: ...technology controller prior to switching to opera tion with fault response see p2345 p2345 Technology controller fault re sponse Sets the response of the technology controller to the occurrence of fault F07426 technology con troller actual value limited 0 Function inhibited factory setting 1 On fault Changeover to r2344 or p2302 2 On fault Changeover to p2215 r2349 0 13 CO BO Technology controller...

Page 254: ...ry setting 0 p2265 Technology controller actual value filter time constant s Sets the time constant for the actual value filter PT1 of the technology controller Factory setting 0 p2266 CO Technology controller actual value after filter Display and connector output for the smoothed actual value after the filter PT1 of the technology controller p2267 Technology controller upper limit actual value Se...

Page 255: ...l source to select a fixed value of the technology controller Factory setting 0 r2224 CO Technology controller fixed value active Display and connector output for the selected and active fixed value of the technology controller r2225 0 CO BO Technology controller fixed value selection status word Display and BICO output for the status word of the fixed value selection of the technology controller ...

Page 256: ...oller motorized potentiometer ramp down time s r2250 CO Technology controller motor ized potentiometer setpoint after RFG Displays the effective setpoint after the internal ramp function generator for the motorized poten tiometer of the technology controller Further information For additional information refer to the function diagrams 7950 7958 of the List Manual You will find additional informati...

Page 257: ...is of the U f characteristic The output frequency is essentially calculated from the speed setpoint and the number of pole pairs of the motor The slip compensation corrects the output frequency depending on the load and thus increases the speed accuracy The omission of a control loop means that the U f control is stable in all cases In applications with higher speed accuracy requirements a load de...

Page 258: ...o the maximum possible output voltage The maximum possible output voltage of the converter depends on the line voltage When the maximum output voltage is reached the converter only increases the output frequency At this point the motor enters the field weakening range At constant torque the slip decreases quadratically as the speed increases The value of the output voltage at the rated motor frequ...

Page 259: ...ic p1300 2 Table 6 6 Characteristics for special applications Requirement Application examples Remark Character istic Parameter Applications with a low dynamic re sponse and con stant speed Centrifugal pumps radial fans axial fans If the speed setpoint is reached and remains unchanged for 5 seconds then the converter reduces its output voltage As a consequence the ECO mode saves energy with respec...

Page 260: ...oo short To improve the starting behavior of the motor a voltage boost can be set for the U f characteristic at low speeds Precondition The ramp up time of the ramp function generator is depending on the motor rated power 1 s 1 kW 10 s 10 kW Function description Setting the voltage boost for U f control The converter boosts the voltage corresponding to the starting currents p1310 p1312 Increase pa...

Page 261: ... a satisfactory motor response You have set the voltage boost Parameters Parameter Description Setting r0071 Maximum output voltage V Displays the maximum output voltage p0310 0 n Rated motor frequency Hz Sets the rated motor frequency Factory setting 0 p1310 0 n Starting current voltage boost permanent Defines the voltage boost as a referred to the rated motor current p0305 Factory setting 50 p13...

Page 262: ... Current component Id Speed actual value The setpoint of the current component Id flux setpoint is obtained from the motor data For speeds above the rated speed the converter reduces the flux setpoint along the field weakening characteristic When the speed setpoint is increased the speed controller responds with a higher setpoint for current component Iq torque setpoint The closed loop control res...

Page 263: ...ponding to the current limit The actual torque limits are obtained from the converted current and power limits and the set torque limits Speed controller Start the rotating measurement of the motor data identification You must manually optimize the controller if the rotating measurement is not possible WARNING The load falls due to incorrect closed loop control settings For encoderless vector cont...

Page 264: ...ollows the setpoint without any over shoot Control optimization required In some cases the self optimization result is not satisfactory or self optimization is not possible as the motor cannot freely rotate Initially the speed actual value follows the speed setpoint with some delay and then overshoots the speed setpoint First the actual speed value increases faster than the speed setpoint Before t...

Page 265: ...ue Finally the actual value approaches the setpoint without any overshoot Reduce p0342 7 Switch off the motor 8 Set p0340 4 The converter again calculates the speed controller parameters 9 Switch on the motor 10 Over the complete speed range check as to whether the speed control operates satisfactorily with the optimized settings You have optimized the speed controller When necessary set the ramp ...

Page 266: ... operation for the speed controller Factory setting 20 p1496 0 n Acceleration precontrol scaling Sets the scaling for the acceleration precontrol of the speed velocity controller Factory setting 0 6 18 2 3 Advanced settings KP and TI adaptation Kp and TI adaptation suppress speed control oscillations that may occur The rotating measurement of the motor data identification optimizes the speed contr...

Page 267: ...lculation p1492 0 n BI Droop feedback enable Enables the droop to be applied to the speed velocity setpoint Factory setting 0 You can find additional information in the List Manual function block diagram 6030 Special settings for a pulling load For a pulling load e g a hoisting gear a permanent force is exerted on the motor even when the motor is stationary If you use encoderless vector control wi...

Page 268: ...commissioning the converter sets the speeds of the intermediate points to values suitable for the rated speed of the motor The friction torque of all intermediate points is still equal to zero On request the converter records the friction characteristic The converter accelerates the motor step by step up to the rated speed measures the friction torque and writes the friction torque into the interm...

Page 269: ...on characteristic out put Nm Display and connector output for the torque of the friction characteristic dependent on the speed p3842 Friction characteristic activation Setting to activate and deactivate the friction char acteristic 0 Friction characteristic deactivated factory set ting 1 Friction characteristic activated p3845 Friction characteristic record activation Setting for the friction char...

Page 270: ...rating torque specifies the main percentage of the torque setpoint The speed controller corrects inaccuracies in the precontrol feed forward control The more precise the value of the moment of inertia in the converter the lower the overshoot after speed changes Function From the actual speed the actual motor torque and the frictional torque of the load the converter calculates the total moment of ...

Page 271: ...wing conditions Speed p1226 Acceleration setpoint 8 1 s2 speed change 480 rpm per s Acceleration moment of inertia r1493 0 9 p1560 How does the converter calculate the moment of inertia For higher speed changes the converter initially calculates the accelerating torque MB as difference between the motor torque MM load torque ML and frictional torque MR MB MM ML MR Moment of inertia J of the motor ...

Page 272: ...ertia precontrol assumes that there is an approximately linear relationship between the moment of inertia and the load torque Example For a horizontal conveyor in a first approximation the moment of inertia depends on the load The relationship between load torque and torque is saved in the converter as linear characteristic In a positive direction of rotation Moment of inertia J p5312 load torque ...

Page 273: ...ent of inertia estimator The most important settings Parameter Description Setting r0333 0 n Rated motor torque Nm Displays the rated motor torque p0341 0 n Motor moment of inertia kgm2 Sets the motor moment of inertia without load Note The converter sets the parameter when selecting a listed motor The parameter is then write protected Factory setting 0 p0342 0 n Ratio between the total and motor ...

Page 274: ... n Motor model changeover speed encoderless opera tion rpm Defines the switchover between open loop and closed loop con trolled operation of the encoderless vector control When selecting the closed loop speed control the con verter sets p1755 13 3 rated speed Factory setting 210000 00 Advanced settings Parameter Description Setting p1226 0 n Threshold for zero speed detection rpm Sets the speed th...

Page 275: ...or the moment of inertia precon trol 00 1 signal New measuring points for the characteristic of the moment of inertia precontrol are available 01 1 signal New parameters are been calculated 02 1 signal Moment of inertia precontrol active 03 1 signal The characteristic in the positive direction of rotation has been calculated and is ready 04 1 signal The characteristic in the negative direction of ...

Page 276: ...the torque and speed of a synchronous motor Pole position identification The converter must measure the pole position for motors not equipped with an encoder or for encoders which do not supply the information regarding the pole position If you are using a Siemens motor then the converter automatically selects the appropriate technique to determine the pole position and when required starts the po...

Page 277: ...r controls the motor speed but the torque that the motor generates Typical applications for torque control The torque control is used in applications where the motor speed is specified by the connected driven load Examples of such applications include Load distribution between master and slave drives The master drive is speed controlled the slave drive is torque controlled Winding machines The mos...

Page 278: ...on is provided in the parameter list and in function diagrams 6030 onwards in the List Manual 6 19 Electrically braking the motor A differentiation is made between mechanically braking and electrically braking a motor Mechanical brakes are generally motor holding brakes that are closed when the motor is at a standstill Mechanical operating brakes that are closed while the motor is rotating are sub...

Page 279: ... of DC braking The motor will overheat if you use DC braking too frequently or use it for too long This may damage the motor Monitor the motor temperature Allow the motor to adequately cool down between braking operations If necessary select another motor braking method With DC braking the converter outputs an internal OFF2 command for the time that it takes to de energize the motor p0347 and then...

Page 280: ...g initiated by a control command Requirement p1231 4 and p1230 control command e g p1230 722 3 control command via DI 3 Function 1 The higher level control issues the command for DC braking e g using DI3 p1230 722 3 2 DC braking starts If the higher level control withdraws the command during DC braking the converter interrupts DC braking and the motor acceler ates to its setpoint DC braking when t...

Page 281: ...raking Factory setting 0 p1233 0 n DC braking duration s Sets the DC braking time as fault response Factory setting 1 p1234 0 n Speed at the start of DC braking rpm Sets the starting speed for DC braking Factory setting 210000 r1239 8 13 CO BO DC braking status word Status word of the DC braking 08 DC braking active 10 DC braking ready 11 DC braking selected 12 DC braking selection internally lock...

Page 282: ...equent changes of the motor direction of rotation Horizontal conveyors Vertical and inclined conveyors Hoisting gear Principle of operation The DC link voltage increases as soon as the motor supplies regenerative power to the converter when braking Depending on the DC link voltage the converter outputs the regenerative power to the integrated or optional braking resistor The braking resistor conve...

Page 283: ...g a drive with braking resistor is provided in the Internet Engineering and commissioning series lifting equipment cranes https support industry siemens com cs ww en view 103156155 6 20 Overcurrent protection Overview The U f control prevents too high a motor current by influencing the output frequency and the motor voltage I_max controller Requirement You have selected U f control The application...

Page 284: ...imit A Sets the current limit p1340 0 n I_max frequency controller pro portional gain Sets the proportional gain of the I_max frequency controller Factory setting 0 p1341 D I_max frequency controller inte gral time s Sets the integral time for the I_max frequency controller Factory setting 0 3 r1343 CO I_max controller frequency output rpm Displays the effective frequency limit You will find more ...

Page 285: ...r drives with square law torque characteristic e g fans The converter responds in 2 stages 1 If you operate the converter with increased pulse frequency setpoint p1800 then the converter reduces its pulse frequency starting at p1800 In spite of the temporarily reduced pulse frequency the base load output current remains unchanged at the value that is assigned to parameter p1800 Once the overload c...

Page 286: ...esult of the higher pulse frequency setpoint Once the overload condition has been removed the converter increases the pulse frequency back to the pulse frequency setpoint p1800 2 If it is not possible to temporarily reduce the pulse frequency or the risk of converter thermal overload cannot be prevented then stage 2 follows In vector control the converter reduces the output current In U f control ...

Page 287: ...Sets the response to a thermal overload condition of the power unit The details are described above Factory setting 13 p0292 0 1 Power unit temperature alarm threshold C Sets the alarm threshold for power unit overtemperature The value is set as a difference to the tripping shut down temperature Factory setting 0 Overtemperature heat sink 5 1 Temperature rise power semiconductor chip 15 p0294 Powe...

Page 288: ...otor temperature p0604 and p0610 0 Overtemperature fault F07011 The converter responds with a fault in the following cases motor temperature p0605 motor temperature p0604 and p0610 0 Sensor monitoring A07015 or F07016 Wire break The converter interprets a resistance 2120 Ω as a wire break and outputs the alarm A07015 After 100 milliseconds the converter changes to the fault state with F07016 Short...

Page 289: ...s the alarm A07015 After 100 milliseconds the converter changes to the fault state with F07016 Short circuit The converter interprets a resistance 603 Ω as a short circuit and outputs the alarm A07015 After 100 milliseconds the converter changes to the fault state with F07016 Setting parameters for the temperature monitoring Parameter Description Setting p0335 0 n Motor cooling method Sets the mot...

Page 290: ...motor model starts with 90 of the previously saved difference temperature p0640 0 n Current limit A Sets the current limit Factory setting 0 Additional information on the motor temperature monitoring can be found in function diagram 8016 of the List Manual 6 23 Motor protection by calculating the temperature Overview The converter calculates the motor temperature based on a thermal motor model The...

Page 291: ...on Activates the motor temper ature model 01 1 signal Activate motor tem perature model 2 for asynchro nous motors 09 1 signal Activate motor tem perature model 2 expansions p0627 0 n Motor overtemperature stator winding K Defines the rated over temperature of the stator winding referred to the ambient temperature Factory setting 80 p0610 0 n Motor overtemperature response Sets the system response...

Page 292: ...lectrical energy supplied by the motor e g to a braking resistor then the converter stores the energy in its DC link capacitance As a consequence the DC link voltage Vdc in the converter is higher An excessively high DC link voltage damages the converter and also the motor As a consequence the converter monitors its DC link voltage and when necessary switches off the motor and outputs fault DC lin...

Page 293: ...1 Automatic detection enabled Factory setting dependent upon the converter p0210 p0210 Unit supply voltage V If p1254 or p1294 0 the converter uses this parameter to calculate the switch in thresholds of the Vdc_max control Set this parameter to the actual value of the input voltage For more information about this function see the List Manual function diagrams 6320 and 6220 Overview of the manuals...

Page 294: ...itoring The converter monitors the speed or velocity of a machine component via an electromechanical or electronic encoder e g a proximity switch Examples of how the function can be used Gearbox monitoring for traction drives and hoisting gear Drive belt monitoring for fans and conveyor belts Blocking protection for pumps and conveyor belts The converter checks whether the encoder consistently sup...

Page 295: ...For pumps insufficient torque can indicate a leakage or dry running The converter monitors the torque based on the envelope curve depending on the speed against a lower and upper torque If the torque lies in the impermissible range longer than time p2192 the converter reacts as specified in p2181 The monitoring is not active below speed threshold 1 and above speed threshold 3 Setting monitoring 1 ...

Page 296: ...Load monitoring speed threshold 3 rpm Factory setting 1500 p2185 0 n Load monitoring torque threshold 1 upper Nm Factory setting 10000000 p2186 0 n Load monitoring torque threshold 1 lower Nm Factory setting 0 p2187 0 n Load monitoring torque threshold 2 upper Nm Factory setting 10000000 p2188 0 n Load monitoring torque threshold 2 lower Nm Factory setting 0 p2189 0 n Load monitoring torque thresh...

Page 297: ...d For pumps insufficient torque can indicate a leakage or dry running Function description If the torque and speed lie in the impermissible range longer than time p2192 the converter reacts as specified in p2181 For applications with pumps the converter detects the following states of the driven load Blocked Leakage Dry running For applications with fans or compressors the converter detects the fo...

Page 298: ...y adjust the speed thresholds p2182 p2184 5 If necessary adjust the torque threshold for each speed The converter displays the current torque in r0031 You have now set monitoring Setting fan and compressor monitoring 1 Set p2193 5 2 The converter sets the monitoring as shown 3 The converter sets monitoring response p2181 7 4 If necessary adjust the speed thresholds p2182 p2184 5 Set the torque thr...

Page 299: ...l encoderless p2165 0 n Load monitoring blocking monitoring threshold upper rpm Sets the upper speed threshold of the stall monitoring of the pump or fan Factory setting 0 p2168 0 n Load monitoring blocking monitoring torque threshold Nm Sets the torque threshold of the stall monitoring of the pump or fan Factory setting 10000000 p2181 0 n Load monitoring re sponse Sets the response when evaluatin...

Page 300: ...ameters to factory settings 6 26 Efficiency optimization Overview The efficiency optimization reduces the motor losses as far as possible Active efficiency optimization has the following advantages Lower energy costs Lower motor temperature rise Lower motor noise levels Active efficiency optimization has the following disadvantage Longer acceleration times and more significant speed dips during to...

Page 301: ...y the driven machine As a consequence the remaining variable for the efficiency optimization is the flux The converter has two different methods of optimizing the efficiency Efficiency optimization method 2 Generally energy efficiency optimization method 2 achieves a better efficiency than method 1 We recommend that you set method 2 Based on its thermal motor model the converter continually determ...

Page 302: ...ation Efficiency optimization method 2 Parameter Description Setting p1401 14 Flux control configuration 1 signal Efficiency optimization 2 active Factory setting 0000 0000 0000 0110 bin p1570 0 n CO Flux setpoint Sets the flux setpoint referred to rated motor flux Factory setting 100 p3315 0 n Efficiency optimization 2 minimum flux limit value Sets the minimal limit value for the calculated optim...

Page 303: ...urther undesirable effects can occur for example the formation of vapor bubbles in liquids cavitation or the temperature of the medium being pumped can increase The converter controls the flow rate by appropriately varying the speed of the fluid flow machine By controlling the flow rate the fluid flow machine operates at the optimum efficiency for each flow rate This situation means that in the pa...

Page 304: ...nsumption display Setting p0040 1 to reset the display in r0039 and r0041 Factory setting 0 r0041 Energy saved kWh Displays the saved energy referred to 100 operat ing hours For an operating time of below 100 hours the display is interpolated up to 100 hours r0042 0 2 CO Process energy display Wh 0 Energy consumption since the last reset 1 Energy drawn since the last reset 2 Energy fed back since ...

Page 305: ...8 Switchover between different settings Overview There are applications that require different converter settings Example Different motors are operated on one converter The converter must operate with the motor data of the particular motor and the appropriate ramp function generator Function description Drive data sets DDS Some converter functions can be set differently and there can be a switch b...

Page 306: ... Drive commissioning parameter filter Sets the parameter filter to commission a drive 0 Ready 1 Quick commissioning factory setting 15 Data sets r0051 0 1 CO BO Drive data set DDS effective Displays the effective Drive Data Set DDS p0180 Number of Drive data set DDS p0180 1 2 3 or 4 Factory setting 1 p0819 0 2 Copy drive data set DDS 0 Source Drive Data Set 1 Target Drive Data Set 2 0 1 Starts the...

Page 307: ... G120 Smart Access Carrying out series commissioning Series commissioning is the commissioning of several identical converters Precondition The converter to which the settings are transferred has the same article number and the same or a later firmware version as the source converter Overview of the procedure 1 Commission the first converter 2 Back up the settings of the first converter to an exte...

Page 308: ...verter with SIMOGEAR geared motor SINAMICS G115D wall mounted converter Note For more information about performing a converter firmware upgrade and downgrade by using a memory card see the following chapter Firmware upgrade and downgrade Page 351 Further information Using memory cards from other manufacturers If you do not use a recommended SD memory card you must format it as follows Insert the c...

Page 309: ...rd You can transfer parameter settings from the converter to the memory card by the following methods Automatic transfer Transfer with Startdrive Transfer with SINAMICS G120 Smart Access Automatic transfer Precondition The converter power supply has been switched off Procedure 1 Insert an empty memory card into the memory card slot Note Accidental firmware update If the memory card contains a conv...

Page 310: ...follows to transfer converter settings to the memory card 3 Wait until Startdrive reports that data backup has been completed You have backed up the converter settings to the memory card Transferring using SINAMICS G120 Smart Access You can use the SINAMICS G120 Smart Access to transfer settings For more information on the transferring process see Section Backup and restore in the SINAMICS G120 Sm...

Page 311: ...hed via a USB cable or the fieldbus You have installed the Startdrive commissioning tool on your PG PC Procedure 1 Go online 2 Proceed as follows to transfer parameter settings from the memory card to the converter 3 Wait until Startdrive has signaled that the data transfer has been completed Note After the transferring process has completed safely remove the memory card You have transferred your ...

Page 312: ...t a memory card is not inserted interconnect parameter r9401 to the send data of a PROFIdrive telegram of your choice Deactivate message Procedure 1 Set p2118 x 1101 x 0 1 19 2 Set p2119 x 3 Message A01101 for a memory card that is not inserted is deactivated Parameters Parameter Description Setting p2118 0 19 Change message type message number Selects faults or alarms for which the message type s...

Page 313: ...ly established via a USB cable or the fieldbus You have installed the Startdrive commissioning tool on your PG PC Converter PC PG 1 Make sure that the converter is offline with Startdrive 2 Proceed as follows to transfer settings from the converter to the PG PC 3 Wait until Startdrive prompts that the transfer procedure is complete You have transferred the settings from the converter to the PG PC ...

Page 314: ... Precondition Connection between the PG PC and converter has been properly established via a USB cable or the fieldbus You have installed the Startdrive commissioning tool on your PG PC The procedure depends on whether you also transfer settings of safety functions or not Procedure with Startdrive without enabled safety functions 1 Go online 2 Proceed as follows to transfer settings from the PG PC...

Page 315: ...password that is not permissible the old password will not be changed 6 Press the button to end the safety commissioning 7 Confirm the prompt for saving your settings copy RAM to ROM 8 Disconnect the online connection 9 Switch off the converter power supply 10 Wait until all LEDs on the converter go dark no voltage condition 11 Switch on the converter power supply again You have transferred the se...

Page 316: ... required for write protection Function description Activate and deactivate write protection Parameter Description Setting r7760 Write protection know how pro tection status Displays the status for the write protection and know how protection Bit 00 Write protection active p7761 Write protection Setting for activating deactivating the write pro tection for adjustable parameters 0 Deactivate write ...

Page 317: ...rs for the PROFINET data set Identifica tion and Maintenance 3 I M 3 p8809 0 53 Identification and Maintenance 4 Parameters for the PROFINET data set Identifica tion and Maintenance 4 I M 4 p9400 Safely remove memory card Setting and display when memory card is re moved safely p9484 BICO interconnections search signal source Sets the signal source BO CO parameter BICO coded to search in the signal...

Page 318: ...Locked functions Downloading converter settings using Startdrive Automatic controller optimization Stationary or rotating measurement of the motor data identification Deleting the alarm history and the fault history Generating acceptance documents for safety functions Executable functions Restoring factory settings Acknowledging faults Displaying faults alarms fault history and alarm history Readi...

Page 319: ...by end users even if know how protection has been activated You do not need to change the exception list if with exception of the password you do not require additional adjustable parameters in the exception list Absolute know how protection If you remove password p7766 0 29 from the exception list it is no longer possible to enter or change the password for know how protection You must reset the ...

Page 320: ...d user as a file Function description Activating know how protection 1 Enter a password of your choice in p7767 Each index of p7767 corresponds with a character in the ASCII format 2 Complete entry of the password with p7767 29 0 3 Enter the same password in p7768 as that for p7767 4 Complete entry of the password with p7768 29 0 The know how protection for the converter is activated Deactivating ...

Page 321: ...ry cards or Control Units Bit 00 Extended copy protection linked to the memory card and CU Bit 01 Basic copy protection linked to the memory card Bit 02 Permit trace and measuring functions for diag nostic purposes p7766 0 29 KHP password input Sets the password for know how protection p7767 0 29 KHP password new Sets the new password for know how protection p7768 0 29 KHP password confirmation Co...

Page 322: ...Data backup and series commissioning 7 5 Know how protection SINAMICS G115D distributed drive 320 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 ...

Page 323: ...te setting SINAMICS G120 Smart Access Startdrive Identification maintenance data I M If requested the converter sends data to the higher level control via PROFINET Converter specific data Plant specific data 8 1 Status LED overview LED status indicators A G115D converter has a number of LEDs which are designed to indicate the operational state of the converter The LEDs are used to indicate the fol...

Page 324: ...ckly LED flashes with variable frequency Please contact Technical Support for LED states that are not described in the following Basic states RDY Explanation Temporary state after the supply voltage is switched on The converter is free of faults Commissioning or reset to factory settings A fault is active or firmware update failed Firmware update is active Converter waits until the power supply is...

Page 325: ...failed Firmware update is active Integrated safety functions SAFE Explanation One or more safety functions are enabled but not active One or more safety functions are active and error free The converter has detected a safety function fault and initiated a stop response PROFINET fieldbus ACT LNK Explanation Communication via PROFINET is error free Converter and open loop control exchange actual dat...

Page 326: ... you must replace components subject to wear such as fans motors and gear units Principle of operation The converter starts the system runtime as soon as the converter is supplied with power The system runtime stops when the converter is switched off The system runtime comprises r2114 0 milliseconds and r2114 1 days System runtime r2114 1 days r2114 0 milliseconds If r2114 0 has reached a value of...

Page 327: ... String 54 Any comment p8808 0 53 I M4 Octet String 54 Check signature to track changes for Safety Integrated This value can be changed by the user The test signature is reset to the value generated by the machine is p8805 0 is used p8809 0 53 Values of r9781 0 and r9782 0 When requested the converter transfers its I M data to a higher level control or to a PC PG with installed Startdrive I M0 Des...

Page 328: ... influence on the converter Alarms disappear when the cause is eliminated Alarms do not have to be acknowledged Alarms are displayed as follows Display via bit 7 in status word 1 r0052 Display in Startdrive Display in the SINAMICS G120 Smart Access The alarm code or alarm value describes the cause of the alarm Alarm buffer The converter saves incoming alarms in the alarm buffer An alarm includes a...

Page 329: ...osition 8 in the alarm history the converter shifts the alarms already stored in the alarm history down by one or more positions If the alarm history is completely full the converter will delete the oldest alarms 2 The converter moves the removed alarms from the alarm buffer to the now freed up positions of the alarm history Alarms that have not been removed remain in the alarm buffer 3 The conver...

Page 330: ...arm r2125 0 63 Alarm time removed in milliseconds Displays the time in milliseconds when the alarm was removed r2132 CO Actual alarm code Displays the code of the alarm that last occurred r2134 0 63 Alarm value for float values Displays additional information about the alarm that occurred for float values r2145 0 63 Alarm time received in days Displays the time in days when the alarm occurred r214...

Page 331: ...3 of status word 1 r0052 Display on the converter via the LED RDY Display in Startdrive Display in the SINAMICS G120 Smart Access The fault code and fault value describe the cause of the fault Fault buffer The converter saves incoming faults in the fault buffer A fault includes a fault code a fault value and two fault times Fault code r0945 Fault value r0949 in fixed point format I32 r2133 in floa...

Page 332: ...ault history If at least one of the fault causes in the fault buffer has been removed and you acknowledge the faults the following takes place 1 The converter shifts the values previously saved in the fault history by eight indexes The converter deletes the faults that were saved in the indexes 56 63 before the acknowledgment 2 The converter copies the contents of the fault buffer to the memory lo...

Page 333: ...36 0 63 Fault time removed in days Displays the system runtime in days when the fault was removed Extended settings for faults Parameter Description Setting You can change up to 20 different faults into alarms suppress faults modify the fault response or modify the acknowledgment mode p2100 0 19 Changing fault response fault number Selects the faults for which the fault response should be changed ...

Page 334: ...ent type of module article number MLFB Check the module parameters and recommission if necessary F01033 Unit switchover Reference param eter value invalid Set the value of the reference parameter not equal to 0 0 p0304 p0305 p0310 p0596 p2000 p2001 p2002 p2003 r2004 F01034 Unit switchover Calculation of the parameter values after reference value change unsuccessful Select the value of the referenc...

Page 335: ... local control Note Active faults are acknowledged if the keyswitch is turned from the Off position to Local or Remote A05000 A05001 A05002 A05004 A05006 Power Module overtemperature Check the following Is the ambient temperature within the defined limit values Are the load conditions and duty cycle configured accordingly Has the cooling failed F06310 Supply voltage p0210 incorrectly parameterized...

Page 336: ...control Check the current limiting controller p1340 p1346 Increase acceleration ramp p1120 or reduce load Check motor and motor cables for short circuit and ground fault Check motor for star delta connection and rating plate parameterization Check power unit motor combination Select flying restart function p1200 if switched to rotating motor A07805 Power unit overload I2t Reduce the continuous loa...

Page 337: ...ults Establish missing enables see r00002 r0046 A07991 Motor data identification activated Switch on the motor and identify the motor data F08501 Setpoint timeout Check the PROFINET connection Set the controller to RUN mode If the error occurs repeatedly check the set monitoring time p2044 F08502 Monitoring time sign of life expired Check the PROFINET connection A08511 Receive configuration data n...

Page 338: ...ce p1341 F30011 Line phase failure Check the converter s input fuses Check the line cables F30015 Motor cable phase failure Check the motor cables Increase the ramp up or ramp down time p1120 F30021 Ground fault Check the power cable connections Check the motor Check the current transformer Check the cables and contacts of the brake connection a wire might be broken F30022 Power Module Monitoring ...

Page 339: ...ength WARNING Fire or electric shock due to defective components If an overcurrent protection device is triggered the converter may be defective A defective converter can cause a fire or electric shock Have the converter and the overcurrent protection device checked and replaced if damaged by a specialist Repair WARNING Fire or electric shock due to improper repair Improper repair of the converter...

Page 340: ...er power rating as those of the replaced converter WARNING Unexpected machine motion caused by incorrect converter type Replacing converters of different types can result in incomplete or incorrect inappropriate converter settings As a consequence unexpected machine motion e g speed oscillation overspeed or incorrect direction of rotation Unexpected machine motion can result in death injury or mat...

Page 341: ...Electromechanical potentiometer Page 232 5 Connect all of the cables to the converter NOTICE Damage caused by interchanging the motor cables The direction in which the motor rotates switches if you exchange the two phases of the motor line An incorrect direction of rotation can lead to damage in the machine or system Connect the three phases of the motor lines in the right order 6 Switch on all po...

Page 342: ...wo options for replacing the converter Precondition The end customer must use a Siemens memory card The machine manufacturer must have an identical prototype machine that it uses as sample Procedure Option 1 The machine manufacturer only knows the serial number of the new converter 1 The end customer provides the machine manufacturer with the following information For which machine must the conver...

Page 343: ...hine manufacturer performs the following steps online on the prototype machine Deactivating know how protection Activating and deactivating know how protection Page 318 Enter the serial number of the new converter in p7759 Enter the serial number of the customer s memory card as reference serial number in p7769 Activate know how protection with copy protection Copy RAM to ROM must be activated Act...

Page 344: ...ronic Module FSA FSB 6SL3500 0XE5 A0 n a FSC Replacement fan with cover caps and screws n a FSB FSC 6SL3500 0XF51 0AA0 Spare part kit for G115D Motor Mounted consisting of 1 set of SD card cover 1 set of com missioning cover 1 set of main gaskets 1 1 set of blanking caps and head screws n a FSA FSB 6SL3500 0XK50 0AA0 Spare part kit for G115D Wall Mounted consisting of 1 set of blanking cover 1 set...

Page 345: ... 6SL3500 0XE5 0 3 A0 0 55 kW 6SL3500 0XE5 0 5 A0 0 75 kW 6SL3500 0XE5 0 7 A0 1 1 kW 6SL3500 0XE5 1 1 A0 1 5 kW 6SL3500 0XE5 1 5 A0 FSB 2 2 kW 6SL3500 0XE5 2 2 A0 3 kW 6SL3500 0XE5 3 0 A0 4 kW 6SL3500 0XE5 4 0 A0 FSC 5 5 kW 6SL3500 0XE5 5 5 A0 7 5 kW 6SL3500 0XE5 7 5 A0 AS Interface A A0 I O control B A0 PROFINET EtherNet IP F A0 You can find the article number from the label on the back side of th...

Page 346: ...tings of the converter on an external storage medium Converter Memory card Page 307 Converter PG PC Page 311 The new Electronic Module must have the same frame size and the same or higher power rating as those of the Electronic Module that is necessary for replacement Procedure 1 Switch off all power supplies line supply and external 24 V power supply to the converter 2 Release the retaining screw...

Page 347: ...pply to the converter 6 Transfer the backed up converter settings from the external storage medium to the converter with the new Electronic Module installed Memory card converter Page 308 PG PC converter Page 312 Note If you had not done data backup on an external storage medium before recommission the converter For more information see the following chapter Commissioning Page 99 You have replaced...

Page 348: ...tice however the service life may deviate from this value The dusty environment in particular can block up the fan Make sure that you replace the defective fan in time to ensure the proper operation of the converter Precondition You have switched off the converter power supply before replacing the fan unit Procedure 1 Switch off all power supplies line supply and external 24 V power supply to the ...

Page 349: ...p the motor WARNING Electric shock as a result of a residual charge in power components After the power supply has been switched off it takes up to five minutes until the capacitors in the converter have discharged so that the residual charge is at a non hazardous level Wait at least five minutes to allow the converter to discharge after switching the repair switch off before carrying out any main...

Page 350: ...command With parameter r8559 12 you can read the feedback signal of the repair switch r8559 12 1 repair switch is switched to OFF r8559 12 0 repair switch is switched to ON mains on or no repair switch installed The repair switch can be padlocked into position so that once it has been switched off it cannot be accidentally switched on The motor can be repaired or replaced as required Once the repa...

Page 351: ...switch 1 Only effective in local control mode Function description The functions of the various buttons and keyswitch positions are given in the table below Key button Description Remote If the converter is controlled via macro settings Startdrive or G120 Smart Access the key must be switched to the remote position Off fault reset When the key is switched to the off position the converter will be ...

Page 352: ...nel status Parameter Description r8559 0 12 Display and BICO output for the status of local remote control panel Bit 0 1 LRC is available The LRC panel is connected or the blanking cover is fitted Bit 1 1 LRC is switched to OFF Bit 2 1 Remote control is active Bit 3 1 Local control is active BIt 4 1 Quick stop override is active Bit 5 1 Inching continuous motion is active Bit 6 1 Jog left is activ...

Page 353: ...2 351 9 6 Firmware upgrade and downgrade NOTICE Damage to converter due to interruption of firmware upgrade or downgrade The converter can be damaged if the power supply is interrupted during firmware upgrade or downgrade Ensure that the power supply is stable before starting the firmware upgrade or downgrade Overview User actions Converter response ...

Page 354: ...pport industry siemens com cs ww en view 67364620 2 Extract the files to a directory of your choice on your PC 3 Transfer the unzipped files into the root directory of the memory card Depending on the firmware the filenames and the number of files may differ from the display above The USER directory does not exist on unused memory cards After the memory card is plugged in for the first time the co...

Page 355: ...rter Procedure 1 Switch off the line voltage to the converter and if installed the external 24 V power supply or the voltage for the digital outputs of the converter 2 Wait until all LEDs on the converter are dark 3 Insert the memory card with the matching firmware into the converter slot until it latches into place 4 Switch on the power supply of the converter again 5 The converter transfers the ...

Page 356: ...r are dark 9 Remove the memory card from the converter Note You can also leave the memory card in the converter The converter will behave differently depending on whether the memory card contains a data backup If the memory card contains a data backup of the converter settings The converter will take the settings from the memory card in step 10 If the memory card does not have a data backup of the...

Page 357: ...ard with the firmware for that particular converter You have backed up the converter settings on the memory card or in a PC or on the SINAMICS G120 Smart Access Data backup and series commissioning Page 305 Function description The following procedure applies to both the G115D motor mounted converter and the G115D wall mounted converter Procedure 1 Switch off the line voltage to the converter and ...

Page 358: ...er The converter firmware will be incomplete if the power supply fails during the transfer Start again with step 1 of the instructions 7 Switch off the power supply of the converter 8 Wait until all LEDs on the converter are dark 9 Remove the memory card from the converter Note You can also leave the memory card in the converter The converter will behave differently depending on whether the memory...

Page 359: ...r Memory card converter Page 308 PG PC converter Page 312 You have downgraded the converter firmware to an older version and transferred the settings to the converter 9 6 4 Correcting an unsuccessful firmware upgrade or downgrade Precondition The converter signals an unsuccessful firmware upgrade or downgrade with a quickly flashing LED RDY and a lit up LED BF or AS i FLT Correcting a failed upgra...

Page 360: ...test Documentation Replacing the converter with an identical type No Only check the direction of rotation of the motor Supplement the converter data Log the new checksums Countersignature Supplement the hardware version in the converter data Replacing the motor with an iden tical pole pair number No change Replace the gearbox with an iden tical ratio Replacing safety related I O devic es e g Emerg...

Page 361: ...60 Hz 10 Output frequency 0 Hz 550 Hz in U f 0 Hz 240 Hz in SLVC default Converter efficiency 96 98 Power factor λ 0 73 0 90 cos φ 0 98 0 99 Line impedance Uk 4 RSC 25 Inrush current Less than 2 rated input current The converter can withstand 100000 power cycles with an interval of 120 s Overvoltage category III according to IEC 61800 5 1 Maximum short circuit current SCCR or Icc When using fuses ...

Page 362: ...artment checks the converter or in the meantime the converter was decommissioned Environmental conditions Property Explanation Surrounding temperature Storage transport 25 C to 50 C Operation 30 C to 55 C 1 Torque derating as a function of the surrounding temperature Page 366 Vibration severity Grade A according to IEC 60034 14 Mounting the G115D Motor Mounted drive Page 35 Pollution degree Suitab...

Page 363: ...Input voltage High 11 V Low 5 V Maximum input voltage 30 V Maximum input current 15 mA Configurable DI DO 2 DIO 24 DIO 25 Can be configured as digital inputs or outputs When used as digital inputs Switched logic supply Same specification as DI 0 to DI 3 When used as digital output PNP Switched logic supply 24 V DC 0 A to 0 5A resistive load Continuous current rating max 500 mA for two DOs in total...

Page 364: ...B 2 2 4 65 64 35 3 6 23 85 89 4 8 16 114 53 Typical current consumption on 24 V DC power supply G115D motor mounted converter Typical current consumption from the 24 V power supply unswtiched 1 3 Typical current consumption from the AS i cable 2 3 PROFINET variant I O variant AS i variant Yellow cable Black cable FSA FSB 290 mA 250 mA 90 mA 200 mA 1 The typical current consumption does not include...

Page 365: ...o 4 kW 69 83 73 87 87 104 G115D motor mounted converter Standby current mA Mains power supply with optional 24 V DC power supply Frame size Rated power 380 V 50 Hz 380 V 60 Hz 400 V 50 Hz 400 V 60 Hz 480 V 50 Hz 480 V 60 Hz FSA 0 37 kW to 1 5 kW 64 71 62 69 59 67 FSB 2 2 kW to 4 kW 101 115 101 115 105 122 10 1 4 Technical data of braking resistors Technical data of integrated braking resistor G115...

Page 366: ...2880 W 6SL3501 1BE34 8AA0 FSB 2 2 kW to 4 kW 160 Ω 200 W 1200 W 6SL3501 1BE32 0BA0 150 Ω 240 W 1440 W 6SL3501 1BE32 4BA0 150 Ω 600 W 3600 W 6SL3501 1BE36 0BA0 1 Peak power at 10 cycle time of a 120s cycle 10 1 5 Load cycles and overload capabilities Overload capability is the property of the converter to temporarily supply a current that is higher than the rated current to accelerate a load Defini...

Page 367: ...A5E48681219B 002 365 Permissible converter overload Note The rated ambient temperature for the above load cycles is 40 C You can set the parameter p0292 0 to a range of 5 C to 25 C based on the application Permissible converter output current Permissible motor output torque 2KJ8 asynchronous motor Permissible motor output torque 2KJ8 synchronous reluctance motor ...

Page 368: ... a function of the installation altitude The permissible motor output torque is reduced above an installation altitude of 1000 m Torque derating of 2KJ8 asynchronous motor Torque derating of 2KJ8 synchronous reluctance motor 10 1 6 2 Torque derating as a function of the surrounding temperature The permissible motor output torque is reduced when the surrounding air temperature is above 40 Torque de...

Page 369: ...J8 asynchronous motor across all speed ranges and the 2KJ8 synchronous reluctance motor with speed range 1 5 or 1 8 7 operate at 100 rated output torque at a line voltage from 380 V to 480 V The 2KJ8 synchronous reluctance motor with speed range 1 10 operates at 100 rated output torque at a line voltage from 420 V to 480 V The output torque should be reduced when the line voltage falls outside the...

Page 370: ... reduced when the converter is operated at a pulse frequency above 4 kHz and or at an ambient temperature above 40 C The pulse frequency reduces automatically based on the heatsink temperature Torque derating of 2KJ8 asynchronous motor motor rated power 1 5 kW Torque derating of 2KJ8 asynchronous motor motor rated power 1 5 kW Torque derating of 2KJ8 synchronous reluctance motor motor rated power ...

Page 371: ...e should be reduced when the motor speed is below 1500 rpm Torque derating of 2KJ8 asynchronous motor Torque derating of 2KJ8 synchronous reluctance motor Derating of motor output torque as a function of motor speed without daisy chain For motors with speed range 1 5 or 1 8 7 if the converter is not connected via daisy chain the motor torque should be reduced when the motor speed is below 600 rpm ...

Page 372: ...voltage For systems according to IEC 3 AC 380 V 10 480 V 10 For systems according to UL 3 AC 380Y 220 V 480Y 277 V The actual permissible line voltage depends upon the installation altitude Line supply configurations TN TT IT1 Not for corner grounded network Permissible line supplies Page 48 Output voltage 3 AC 0 V line voltage Line frequency 50 Hz 60 Hz 10 Output frequency 0 Hz 550 Hz in U f 0 Hz...

Page 373: ...stem only permissible when the functional grounding in the converter has been removed Safety Integrated Property Explanation Safety function STO SIL2 PL d Category 3 STO fulfils the requirements of the following standards SIL 2 according to IEC61508 part 1 to 3 2010 PL d according to IEC61800 5 2 2016 Category 3 according to ISO13849 part 1 2015 The function STO corresponds to stop category 0 acco...

Page 374: ...ltitude Up to 1000 m above sea level without derating Above 1000 m up to 4000 m with derating Current derating as a function of the installation altitude Page 377 Cooling method FSA Natural convection cooling FSB FSC Air cooling with integrated fan Cooling air Clean and dry air Degree of protec tion 2 Glanded variant IP66 UL Type 4X indoor use only IP65 UL Type 4X indoor use only if the converter ...

Page 375: ...ption from the 24 V power supply unswtiched 1 3 Typical current consumption from the AS i cable 2 3 PROFINET variant I O variant AS i variant Yellow cable Black cable FSA 290 mA 250 mA 90 mA 200 mA FSB 550 mA 510 mA 90 mA 460 mA FSC 580 mA 540 mA 90 mA 490 mA 1 The typical current consumption does not include the consumption of connected sensors at DI 0 to DI 3 from the unswitched 24 V power suppl...

Page 376: ...386 G115D wall mounted converter Standby current mA Mains power supply with 24 V DC power supply Frame size Rated power 380 V 50 Hz 380 V 60 Hz 400 V 50 Hz 400 V 60 Hz 480 V 50 Hz 480 V 60 Hz FSA 0 37 kW to 1 5 kW 168 195 171 199 189 224 FSB 2 2 kW to 4 kW 204 239 209 246 235 279 FSC 5 5 kW to 7 5 kW 287 338 296 350 339 404 10 2 4 Technical data of braking resistors Technical data of integrated br...

Page 377: ...lable G115D wall mounted converter External braking resistor Frame Size Rated power Resistance 10 Continuous braking power Peak braking power 1 Article number FSA 0 37 kW to 1 5 kW 210 Ω 200 W 1200 W 6SL3501 1BE32 0AA0 220 Ω 240 W 1440 W 6SL3501 1BE32 4AA0 200 Ω 480 W 2880 W 6SL3501 1BE34 8AA0 FSB 2 2 kW to 4 kW 160 Ω 200 W 1200 W 6SL3501 1BE32 0BA0 150 Ω 240 W 1440 W 6SL3501 1BE32 4BA0 150 Ω 600 ...

Page 378: ...ng phases of the converter HO base load input current Permissible input current for a High Overload load cycle HO base load output current Permissible output current for a High Overload load cycle HO base load power Rated power based on the HO base load output current If not specified otherwise the power and current data in the technical data always refer to a load cycle according to High Overload...

Page 379: ...002 377 10 2 6 Derating data 10 2 6 1 Current derating as a function of the installation altitude The permissible converter output current is reduced above an installation altitude of 1000 m 10 2 6 2 Current derating as a function of the surrounding temperature The permissible converter output current is reduced when the surrounding air temperature is above 40 ...

Page 380: ...0 2 20 3 10 4 10 5 90 7 70 10 20 13 20 19 00 50 C 0 91 1 19 1 54 2 17 2 87 4 13 5 39 7 14 9 24 13 30 55 C 3 25 4 24 5 61 7 26 10 45 6 kHz 40 C 1 11 1 45 1 87 2 64 3 49 5 02 6 55 8 67 11 22 16 15 50 C 0 77 1 01 1 31 1 84 2 44 3 51 4 58 6 07 7 85 11 31 55 C 2 76 3 60 4 77 6 17 8 88 8 kHz 40 C 0 91 1 19 1 54 2 17 2 87 4 13 5 39 7 14 9 24 13 30 50 C 0 64 0 83 1 08 1 52 2 01 2 89 3 77 5 00 6 47 9 31 55...

Page 381: ...y that has been selected and the surrounding temperature G115D wall mounted con verter Maximum length of motor cable m ft Frame size Rated power 4 kHz 6 kHz to 16 kHz 40 C to 55 C 1 40 C 45 C 48 C 55 C 1 Mains supply voltage 3 AC 400 V 50 Hz FSA 0 37 kW to 1 5 kW 15 49 2 5 16 4 3 9 8 FSB 2 2 kW to 4 kW 5 5 kW to 7 5 kW 15 49 2 FSC Mains supply voltage 3 AC 480 V 50 Hz FSA 0 37 kW to 1 5 kW 15 49 2...

Page 382: ... the converter to overheat Excessively high temperatures can damage the converter or reduce the converter service life Never operate the converter continuously with an output frequency 0 Hz Only operate the converter in the permissible operating range Continuous operation green area in the figure Operating state that is permissible for the complete operating time Short time operation yellow area i...

Page 383: ...vices and without being disrupted by other devices EMC applies when the emitted interference emission level and the interference immunity are matched with each other The product standard IEC EN 61800 3 describes the EMC requirements placed on Variable speed drive systems A variable speed drive system or Power Drive System PDS consists of the converter as well as the associated electric motors and ...

Page 384: ... transformer Second environment An environment that includes all other establishments which are not connected directly to a public low voltage line supply Categories Category C1 Power Drive System PDS of rated voltage less than 1000 V intended for use in the first residential environment Category C2 Power Drive System PDS of rated voltage less than 1000 V which is neither a plug in device nor a mo...

Page 385: ...ed C2 line filter Note The SINAMICS G115D converter is designed for operation in the second environment industrial area and may not be used in the first environment residential area unless the appropriate noise suppression measures have been adopted Note A power drive system consisting of multiple units connected together in daisy chain may require further measures to meet EMC requirements Harmoni...

Page 386: ...tion Regulation defines 100 μT RMS for the assessment of active implants According to Directive 2013 35 EU 500 μT RMS at 50 Hz is applicable here 4 Compliance with the limit values was assessed for the following frequencies Line frequency 47 Hz to 63 Hz Pulse frequency for example 4 8 16 kHz and multiples thereof assessed up to a maximum of 100 kHz 5 The routing of power cables has a significant i...

Page 387: ...ve equipment before commissioning Collect and dispose of used oil in accordance with regulations Immediately remove any oil spills with an oil binding agent Do not carry out any welding work on the geared motor Do not use the geared motor as a grounding point for welding operations Equipotential bonding in accordance with applicable regulations and directives must be carried out by electrotechnolo...

Page 388: ...te ventilation WARNING Risk of explosion when working with solvents Ensure adequate ventilation Do not smoke WARNING Risk of eye injury Rotating parts can throw off small foreign particles such as sand or dust Wear protective eyewear In addition to the prescribed personal protection gear also wear suitable protective gloves and safety glasses 11 1 3 Rating plate The rating plate on the gearbox or ...

Page 389: ...pplying effective measures according to IEC 60079 32 1 NOTICE Failure of the external protection If the paint finish is damaged the geared motor may corrode Do not damage the paint finish Note Information about the ability to be repainted does not guarantee the quality of the paint product supplied by your supplier Only the paint manufacturer is liable for the quality and compatibility Note C1 pai...

Page 390: ...eas Resistance to greases mineral oils and sulfuric ac id 10 caustic soda 10 and some resistance to aliphatic solvents Corrosiveness category C3 for medium environmental stress 2 component epoxy zinc phosphate base coat 2 component polyurethane top coat Indoor and outdoor installation Production areas with high humidity and some air contamination e g food production areas dairies breweries and lau...

Page 391: ...inting with a 1 component hydrosystem after prior rubbing down is possible In case of corrosiveness categories C2 to C5 overpainting with 2 component polyurethane paint 2 component epoxide paint and 2 component acrylic paint after prior rubbing down is possible 11 1 4 3 Primed version Table 11 2 Primer according to corrosiveness category Paint system Can be overpainted with Unpainted corrosiveness...

Page 392: ...to items missing from the delivery and which are submitted at a later date The gearbox or geared motor is delivered in a fully assembled condition Additional items are sometimes delivered packaged separately The products supplied are listed in the dispatch papers 11 1 6 General information on transport NOTICE The use of force will damage the gearbox or geared motor Transport the gearbox or geared ...

Page 393: ...ackaging These have the following meanings This way up Center of gravity Fragile Do not use hand hook Keep dry Attach here Keep cool 11 1 7 Unpacking NOTICE Transport damage impairs the correct function of the geared motor Never commission faulty or defective geared motors Check the geared motor for completeness and for damage Report any missing parts or damage immediately Remove and dispose of th...

Page 394: ...e to exposure to direct sunlight Provide suitable protective equipment such as covers or roofs Prevent heat accumulation NOTICE Malfunction resulting from foreign objects The operator must ensure that no foreign objects impair the function of the gearbox NOTICE Damaged components impair the correct function of the gearbox If any components are damaged the correct function of the gearbox will no lo...

Page 395: ...antity of lubricant Use all the fastening means that have been assigned to the particular mounting position and mounting type Cap bolts cannot be used in some cases due to a lack of space In such cases please contact Technical Support specifying the type of gearbox 11 1 9 Installation notes Prerequisites for smooth vibration free running Stable foundation design Precise alignment of the machine Co...

Page 396: ...m s2 Resonant frequencies Resonances can occur in the speed range of the 2KJ8 geared motor depending on the machine to be driven Operation in resonance causes increased noise and vibration levels Adherence to the maximum permissible vibration severity is always required Operation in the resonant frequency leads to a reduced service life of the geared motor irrespective of adherence to the maximum ...

Page 397: ... seals 11 1 12 Cleaning the geared motor NOTICE Dust deposits cause higher housing temperatures Dust deposits prevent heat radiation Keep the geared motor free from dirt and dust NOTICE Cleaning with a high pressure cleaning appliance Water can penetrate into the geared motor Seals can become damaged Do not use a high pressure cleaning appliance to clean the geared motor Do not use tools with shar...

Page 398: ...yglycols with mineral oil Dispose of polyglycols separately Please observe country specific laws Under German law to allow optimal treatment of the oil 4 VI Used Oil oils with different disposal codes must not be mixed with one another Collect and dispose of used oil in accordance with regulations Remove oil spillages immediately with an oil binding agent in compliance with environmental requireme...

Page 399: ...les 4 Efficiency P Prefix G115D Converter power 022 Motor Mounted Wall Mounted M Communication PN Option L16 Table 11 6 Type designation code Motor designation Motor type LE Three phase induction motor integrated Size of the motor 100 Motor shaft height S M L Motor length A B C Performance code letters 4 Number of poles Special features E High efficiency IE2 P Premium efficiency IE3 S Super premiu...

Page 400: ...pe F Frame size 89 Table 11 8 Type designation code Gearbox type Helical gearbox F Parallel shaft gearbox B Bevel gearbox two stage K Bevel gearbox three stage C Helical worm gearbox Stage E Single stage Z Two stage D Three stage Type Shaft Solid shaft A Hollow shaft Mounting type gearbox Foot mounted design B Foot flange mounted design F Flange mounted design A type Z Housing flange C type D Torq...

Page 401: ... 15 4 Rating plate for geared motors with SINAMICS G115D Motor Mounted Figure 11 1 Example of a rating plate for geared motors with SINAMICS G115D Motor Mounted 1 Equipment name 2 Article number MLFB Dxx MLFB option of the mounting position Vxx MLFB option for the converter connector 3 Factory identification number FID 4 Type designation 5 Data matrix code 6 IES class in accordance with IEC 61800 ...

Page 402: ... 33 Temperature class Th Cl 34 Ventilation type 35 cURus approval logo 36 Manufacturer s address and country of origin 11 1 15 5 Rating plate for geared motors with SINAMICS G115D Wall Mounted Figure 11 2 Example of a rating plate for geared motors with SINAMICS G115D Wall Mounted 1 Article number MLFB Dxx MLFB option of the mounting position 2 Factory identification number FID 3 Type designation ...

Page 403: ...ess and country of origin 11 1 15 6 Additional rating plate for motor data Figure 11 3 Example of an additional rating plate for motor data with SINAMICS G115D 1 Factory identification number FID 2 IE class according to IEC 60034 3 Motor type designation 4 Standard IEC EN 60034 5 Number of input phases rated voltage and type of connection 6 Rated frequency in Hz 7 Rated efficiency in with IE4 moto...

Page 404: ...ted by the gearbox but emitted from it are not taken into consideration Noise emitted by the drive and driven machines or the base are also not taken into consideration Even when the noise from the gearbox have been transferred there 11 1 16 Spare parts 11 1 16 1 Stocking of spare parts By stocking the most important spare and wearing parts on site you can ensure that the gearbox or geared motor i...

Page 405: ...For motors with their own rating plate the spare parts documentation in the original operating instructions applies 11 1 16 2 Spares on Web Rapid support around the clock our SIMOGEAR service Our service is your partner for comprehensive support and innovative services for increasing your productivity The original parts and manufacturing expertise we offer help you achieve maximum machine availabi...

Page 406: ...11 2 1 General motor information Note Siemens AG does not accept any liability for damage and operational disturbances that result from the non observance of these operating instructions These operating instructions are part of the motor delivery Store the operating instructions near the motor Please read the operating instructions prior to handling the motor and observe the information they conta...

Page 407: ...f conformity are available in electronic form in the Industry Online Support https support industry siemens com cs ww en ps 13424 man You can find the contact data of your Technical Support in the Database of contacts at Siemens AG www siemens com yourcontact If you have any technical questions contact Technical Support https support industry siemens com cs ww en sc 2090 Europe and Africa Telephon...

Page 408: ...ntact Technical Support The motors have been designed for the application described in Section Technical data Page 397 Do not operate the motor outside the specified power limit Other operating conditions must be contractually agreed Never use degrees of protection IP54 outdoors Air cooled versions are designed for ambient temperatures of 15 C to 40 C as standard and for an installation altitude o...

Page 409: ...ector 11 2 4 Cooling NOTICE Dust deposits prevent heat radiation Dust deposits prevent heat radiation and cause a high housing temperature Keep the geared motor free from dirt dust etc The gearbox does not normally require additional cooling The generously dimensioned housing surface is sufficient for dissipating heat losses where there is free convection If the housing temperature exceeds a value...

Page 410: ...al suitable lifting accessories for transport or during installation When attaching by a number of chains and ropes just two strands must be sufficient to bear the entire load Secure lifting equipment so that it cannot slip Integrally cast eye on the motor Figure 11 6 Motor attached for suspended transport 11 2 7 Storage WARNING Injuries caused by falling objects Danger of serious injuries caused ...

Page 411: ...36 months optional Store the gearbox or geared motor in dry dust free rooms that are maintained at a constant temperature Special packing is then not necessary If such premises are not available pack the gearbox or the geared motor in plastic film or air tight sealed film and materials The films and materials must be able to absorb moisture Cover them to provide protection against heat direct sunl...

Page 412: ... Motor Mounted drive Page 35 The permissible coolant temperature ambient temperature at installation location is 15 C to 40 C as standard for an installation altitude of up to 1 000 m above sea level Deviating data are specified on the rating plate Drives for ambient temperatures from 30 C to 40 C and 20 C to 55 C are available as options When mounting in the vertical position with the fan cover f...

Page 413: ...ctive conductor is securely connected Note Pre assembled conductors may only be used with fixed routed at temperatures below 30 C Alternating bends are not allowed at these temperatures Connect the motor in such a way that a permanently safe electrical connection is ensured Wire ends must not protrude Use matching cable end pieces Connect the line voltage in the terminal box Arrange the terminal l...

Page 414: ...CE Electrical connections can become loose Please observe the tightening torques for cable glands nuts and screws Secure the feather keys when performing a test run without output elements NOTICE Malfunctions It must be ensured that there are no foreign bodies dirt or moisture in the terminal box The terminal box must be sealed so that dust and water cannot enter Seal the terminal box with the ori...

Page 415: ...special cases for a subdivided winding x Phase designation U V W x Index showing winding start 1 Index showing winding end 2 Additional indexes if there is more than one connection per winding x Additional indices if it is obligatory to connect parallel line feeder cables to several terminals with otherwise identical designations 11 2 10 4 Direction of rotation The motors are suitable for clockwis...

Page 416: ...ft Clockwise NDE of the output shaft Counterclockwise 11 2 10 5 Connecting the cables in the terminal box Note Direct contact between the cable lug surfaces and the contact nuts ensures that the connection can carry current In the case of terminals with terminal clamps distribute the conductors in such a way that the clamping heights are about the same on both sides of the fillet This method of co...

Page 417: ... the tightening torque for the locking screw see Mounting and installation Wall Mounted Page 415 Refer to chapter Equipotential bonding Page 46 Table 11 13 Maximum conductor connection for external grounding Motor frame size Thread size 71 90 M4 100 112 M5 132 M6 11 2 10 7 Mounting and installation Wall Mounted See previous sections for the motor mounted converter Note Match the gland to the conne...

Page 418: ...cross section 25 mm2 Connection of an individual conductor with the terminal clamp 10 mm2 Connecting 2 conductors with approximately the same thickness using a terminal clamp 25 mm2 Link rail Line connecting cable Motor connecting cable Cover washer Grounding connection type Connection of an individual conductor under the external grounding bracket Conductor cross section 10 mm2 Connect with the D...

Page 419: ...le glands must be used to connect the motors The maximum length of the motor cables is 15 m 49 ft see section Maximum permissible cable length Page 63 Permissible voltage stress NOTICE Damage to the motor insulation The motor insulation will be damaged by impermissible voltage peaks produced by converters without an output filter Reduce the maximum motor voltage to uncritical values by using an ou...

Page 420: ...mmissioning and after lengthy periods of storage or non use Before you begin measuring the insulation resistance please read the operating manual for the insulation resistance meter you are going to use Before measuring the insulation resistance disconnect any main circuit cables that are connected to the terminals Note If the critical insulation resistance is less than or equal to this value the ...

Page 421: ...nce is close to or below the minimum value the cause could be humidity and dirt accumulation Dry the windings During operation the insulation resistance of the windings can fall to the critical insulation resistance due to ambient and operational influences To calculate the critical insulation resistance value for a winding temperature of 25 C multiply the rated voltage kV by the specific critical...

Page 422: ...a switch is made from star to delta when the starting current of the Y stage has decayed Check that the electrical connections are securely fastened Check all the touch protection measures for both moving and live parts Check that the monitoring instruments are connected and set correctly Check the coolant temperature Check any supplementary equipment being used Check that air intake openings and ...

Page 423: ...rmissible range Adjust the cooling air to the appropriate temperature The bearing grease has a dark color Check for bearing currents Not enough grease in the bearing Lubricate as specified by the manufacturer Incorrect motor mounting Check the motor type of construction Bearing noise Not enough grease in the bearing Lubricate as specified by the manufacturer Incorrect motor mounting Check the moto...

Page 424: ... on the rating plate Protective equipment trips Phase interruption Check the connection to the line supply Incorrect circuit Observe the circuit diagram and rating plate Overload Compare data on the rating plate Switching frequency too high Observe the rated duty Winding and terminal short circuit Measure the insulation resistance Starting time is exceeded Check the run up conditions 11 2 15 Gener...

Page 425: ... manual release in the released state for maintenance work Figure 11 10 Lockable manual release Locking the manual brake release lever 1 Screw on the manual brake release lever 2 Bring the manual brake release lever into the position in which the brake is released 3 Tighten the locking screw far enough so that the manual brake release lever cannot return to the unreleased position You have release...

Page 426: ...earings are replaced after 3 to 4 years For options with open bearings 1Z bearing special food organic grease we recommend that the bearing grease is replaced after 3 to 4 years regardless of the operating hours Table 11 17 Rolling bearing and shaft sealing ring lubricant Field of application Ambient temperature Manufacturer Type Standard 40 C to 80 C Fuchs RENOLIT CX TOM 15 Foodstuff compatible f...

Page 427: ... 17000 20 15 112 17000 24000 45 25 132 12000 24000 75 50 11 2 18 Checking the tightness of fastening bolts Note Replace damaged headless bolts with new bolts of the same type and strength class Switch off the power supply to the drive unit Check all fastening bolts for tightness using a torque wrench The general tolerance for the tightening torque in Nm is 10 The friction coefficient is 0 14 μ Tab...

Page 428: ...t the same time in a single application the influencing factors should be added together for the wear calculation Table 11 21 Causes of wear to the spring operated brake Component Cause Effect Influencing factor Friction lining Operational braking Friction lining wear Work as a result of the frictional force Emergency stops Wear caused by overlap when starting and stopping the geared motor Active ...

Page 429: ...pplication that is appropriate to the operating conditions and loading of the brake The maintenance intervals and maintenance work for the pneumatic brake are listed in the table Table 11 22 Maintenance interval for the brake Brake Maintenance interval Operational brake According to service life calculation Otherwise every six months After 4 000 operating hours at the latest Holding brake with eme...

Page 430: ...ues Brake type Nominal air gap sLN 0 1 0 05 Maximum air gap for Reference gage sHL Standard excita tion sLmax Overexcitation sLmax mm mm mm mm L4 0 2 0 5 0 7 1 0 L8 5 0 55 L8 0 5 L16 10 L16 13 L16 0 6 0 8 L16 20 0 5 L32 23 0 3 0 85 0 9 1 5 L32 0 75 L32 40 0 65 L80 50 L80 63 0 9 Table 11 24 Tightening torque for the brake screw Brake type Thread size Tightening torque Siemens Brake supplier Nm L4 I...

Page 431: ...Measure the thickness of the new rotor and the head height of the sleeve screws with a caliper gauge 9 Calculate the gap between the solenoid and the armature disk as follows gap rotor thickness sLN head height 10 Unscrew the sleeve screws evenly until the calculated gap between the solenoid and the armature disk is reached 11 Mount the new rotor and solenoid Set the air gap of the brake see Adjus...

Page 432: ...terminal block auxiliary connections 1 Standard connection at the connector box 3rd position Identification for the circuit diagram content 4th position Consecutive number for additional versions Modular structure of the circuit diagrams The circuit diagrams have a modular structure and have been simplified Table 11 28 Structure of the circuit diagrams Supple mentary device Terminal marking Supple...

Page 433: ... geared motor 11 2 Specific data motor SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 431 11 2 22 Spare parts list motor 11 2 22 1 Motor frame sizes 71 132 Figure 11 12 Motor frame sizes 71 90 ...

Page 434: ...onal information on the SIMOGEAR geared motor 11 2 Specific data motor SINAMICS G115D distributed drive 432 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 13 Motor frame sizes 100 160 ...

Page 435: ...al information on the SIMOGEAR geared motor 11 2 Specific data motor SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 433 Figure 11 14 G115D motor frame sizes 71 112 ...

Page 436: ...Shim 2540 Rectifier 2326 Screw 2555 Screw 2327 Screw retainer 2556 Screw retainer 2329 Nut 2557 Bracket 2338 Seal 2601 Fan blade 2401 End shield 2602 Tolerance ring 2403 Spring band 2603 Locking ring 2405 Spring washer 2605 Fan cover 2406 Bearing 2606 Screw retainer 2409 Lubricant 2607 Screw 2412 Shaft sealing ring 2615 Protective canopy 2413 V ring 2616 Screw 2426 Screw 2617 Riveting nut 2427 Scr...

Page 437: ...ional information on the SIMOGEAR geared motor 11 2 Specific data motor SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 435 11 2 22 2 Brake Figure 11 15 L brake ...

Page 438: ...ew retainer 2522 Terminal strip 2417 Screw 2523 Screw 2418 Coupling driver 2530 Cable gland 2419 Locking ring 2531 Nut 2420 Supporting adjusting washer 2532 Reduction expansion 2421 Feather key 2533 Cable 2422 Dust protection ring 2534 Screw plug 2423 Manual release lever 2540 Rectifier 2424 Shaft sealing ring 2601 Fan blade 2430 Complete bushing 2602 Tolerance ring M430 Cable gland 2603 Locking r...

Page 439: ...structions apply to the standard version of SIMOGEAR gearboxes Helical gearboxes E D and Z frame sizes 19 to 89 Parallel shaft gearboxes FD FZ frame sizes 29 to 89 Bevel gearboxes B K frame sizes 19 to 89 Helical worm gearboxes C frame sizes 29 to 89 For a description of the precise designation see Gearbox type designation Page 398 Table 11 29 Article number code SIMOGEAR gearbox Article number po...

Page 440: ...n You can find the contact data of your Technical Support in the Database of contacts at Siemens AG www siemens com yourcontact If you have any technical questions please contact Technical Support https support industry siemens com cs ww en sc 2090 Europe and Africa Telephone 49 0 911 895 7222 support automation siemens com America Telephone 1 800 333 7421 support america automation siemens com As...

Page 441: ...es and ambient temperatures contact Technical Support The gearboxes have been designed solely for the application described in the Technical data Page 397 Do not operate the gearbox outside the specified power limit Other operating conditions must be contractually agreed Do not climb on the gearbox Do not place any objects on the gearbox 11 3 3 General technical description The gearbox is supplied...

Page 442: ... entering the housing The optimum use of the seals depends on the ambient conditions and the lubricant being used Radial shaft sealing ring A high quality radial shaft sealing ring is used as standard seal The ring is provided with an additional dust lip to protect against contaminants from outside Permitted oil sump temperatures 40 C to 80 C Seal for a longer service life optional The radial shaf...

Page 443: ...ared motors can break loose Use only the transport eye or eyebolt of the gearbox to transport the gearbox or geared motor Because they are designed only for the weight of the gearbox or geared motor it is not permissible to add additional loads Do not rig eyebolts to the front threads at the shaft ends for transportation purposes Do not use the integrally cast lifting eyes on the motor for transpo...

Page 444: ...e case of storage in transit over 6 months special arrangements must be made for preservation Please contact Technical Support Store the gearbox or geared motor in dry dust free rooms that are maintained at a constant temperature The storage location must be vibration and shock free The free shaft ends sealing elements and flange surfaces must have a protective coating 11 3 7 2 General notes for s...

Page 445: ...4 Gearbox completely filled with oil NOTICE Damage to the gearbox caused by incorrect oil quantities Prior to commissioning remove excessive oil until it has the correct oil level Observe the information and procedures for Correcting the oil level Page 464 When biodegradable oils or oils for the food processing sector are used the gearbox is filled completely with operating oil The gearbox is clos...

Page 446: ...ts on the input and output side Take into account the elastic deformation due to operating forces Prevent displacement from external forces due to lateral impacts Use stud bolts or headless screws of property class 8 8 or higher for the mounting foot Observe the tightening torque Table 11 32 Thread size of the fastening bolt Thread size Helical gearbox Parallel shaft gearbox F Bevel gearbox B K He...

Page 447: ...nut for EZ EF DZ ZZ and DF ZF Gearbox size Flange Property class E D Z 39 29 39 A120 10 9 1 49 A140 10 9 49 59 A160 69 69 A200 89 79 A250 89 A300 1 Use suitable washers under the nuts screw heads 11 3 10 Gearboxes in foot or flange version NOTICE Impermissible housing loadings caused by incorrectly installed add on elements Do not subject the gearbox housing to excessive stress by adding add on el...

Page 448: ...ture wear or material damage due to misalignment Misalignment caused by excessive angular or axis displacement to the connecting shaft ends Ensure precise alignment of the individual components NOTICE Damage caused by improper handling Bearings housing shaft and locking rings are damaged due to improper handling Do not use impacts or knocks to force the input and output elements to be mounted onto...

Page 449: ... to minimize stress on shafts and bearings due to lateral forces Correct Incorrect a Hub F Force Figure 11 17 Mounting arrangement for low stress on shafts and bearings Procedure 1 Use either benzine or solvent to remove the anti corrosion protection from the shaft ends and flanges or remove the applied protective skin 2 Fit the drive input and output elements to the shafts Fasten the elements whe...

Page 450: ...he screws and remove the protection cover together with the flat gasket or O ring 2 Mount the output shaft 3 Use a suitable cleaning agent to clean the contact surface of the protection cover on the gearbox 4 Ensure that the flat seal or the O ring is correctly seated 5 Apply medium strength adhesive e g Loctite 243 to the screws 6 Screw on the protection cover 7 Protect all remaining bare areas w...

Page 451: ...gearbox NOTICE Damage to shaft sealing rings caused by solvent Avoid any contact of solvent or benzine with the shaft sealing rings NOTICE Subjecting stress to the hollow shaft causes bearing failure Skewing or stressing the hollow shaft increases the loading This can cause bearing failure The hollow shaft must be flush with the machine shaft to avoid misalignment Do not subject the hollow shaft t...

Page 452: ...1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for any damage Contact Technical Support if you notice any damage 3 Apply the mounting paste provided to the machine shaft Apply the paste uniformly Carefully wipe away the rest at the shaft sealing ring of the gearbox 4 Fit the gearbox using...

Page 453: ... in shaft is released NOTICE Subjecting stress to the hollow shaft causes bearing failure It is essential to prevent misalignment when removing the unit NOTICE Excessive forces during removal Excessive forces can occur during removal of the hollow shaft via the housing Stresses in the hollow shaft can lead to bearing failure and damage to the gearbox housing Note If frictional corrosion has occurr...

Page 454: ... for threaded block and disk Gearbox Frame size Hollow shaft b10 b11 b12 d10 d11 s11 tmax u mm mm mm mm mm mm mm mm mm B 19 20 3 15 10 19 9 10 M6 22 5 6 B C 29 20 3 15 10 19 9 10 M6 22 5 6 B F 29 25 3 15 10 24 9 16 M10 28 8 C 39 25 3 15 10 24 9 16 M10 28 8 B K F C 30 6 15 10 29 9 18 M10 33 8 B 35 6 15 10 34 9 24 M12 38 10 B 40 6 15 10 39 9 28 M16 43 12 C 49 30 6 15 10 29 9 18 M10 33 8 K F C 35 6 1...

Page 455: ...ine shaft Hollow shaft Bushing Figure 11 22 Mounting the hollow shaft with shrink disk Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Contact Technical Support if you notice any damage 3 Mount the gearbox with the shrink disk shaft onto the machine shaft Carefully ens...

Page 456: ...clamping bolts NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the clamping bolt Sizes 19 69 tighten clamping bolts Sizes 79 89 it is important that the face surfaces of the outer ring and the inner ring are flush with one another If they are not flush with one another when tensioning check the tolerance of the plug in shaft Note The shrink disk item i...

Page 457: ...hollow shaft 3 part shrink disk up to the end stop for sizes 19 69 2 part shrink disk flush with the shaft end for sizes 79 89 2 Tighten the clamping bolts initially by hand Align the shrink disk so that the clamping flanges are plane parallel with one other 3 Use the torque wrench to turn each of the clamping bolts equally by 1 6 revolution not crosswise repeat this procedure several times Observ...

Page 458: ...sk from the hollow shaft 11 3 15 4 Cleaning and lubricating shrink disks Soiled shrink disks must be cleaned and regreased prior to fitting Shrink disks that have been released need not be disassembled and regreased before being retensioned Procedure 1 Only grease the inner friction surfaces of the shrink disks To do this use a solid lubricant with a friction coefficient of μ 0 04 2 Use a paste co...

Page 459: ...omponents NOTICE Lubricant on the machine shaft impairs the torque transmission Keep the bore in the tapered bushing and the machine shaft completely grease free Do not use impure solvents and soiled cleaning cloths NOTICE Avoid overloading the individual bolts Do not exceed the maximum tightening torque for the tightening bolts und Note The SIMOLOC assembly system secures the hollow shaft axially...

Page 460: ...48681219B 002 11 3 16 2 Installing SIMOLOC a Absolutely grease free Torque arm Machine shaft Screw Bronze bushing Tapered bushing Clamping ring Tightening bolt for the tapered bushing Tightening bolt for the clamping ring Protection cover cover cap Thrust collar Threaded hole for the tightening bolt during disassembly Hollow shaft Figure 11 24 Installing SIMOLOC ...

Page 461: ...e hollow shaft for the tapered bushing and bronze bushing Remove any excessive oil using a clean cloth 7 Push the gearbox with the installed torque arm on the machine shaft against the clamping ring 8 Tighten the torque arm with the bolts only gently because the gearbox must have clearance for the subsequent mounting 9 Ensure that the thrust collar is placed at the correct position If the thrust c...

Page 462: ... 79 1 4 3 2 F K C 89 1 5 3 4 Table 11 40 Tightening bolt tightening torque Gearbox type Frame size Thread size Tightening torque Strength class 12 9 Nm F B C 29 M5 10 F B K C 39 F B K C 49 M6 16 F K C 69 F K 79 M8 38 F K C 89 11 3 16 3 Removing SIMOLOC Procedure 1 Remove all bolts completely 2 Screw the bolts into the threaded holes 3 Use the torque wrench to turn each of the bolts equally not cro...

Page 463: ...e used Procedure 1 Using benzine or a solvent remove the anti corrosion protection from the shaft ends and flanges 2 Check the seats or edges of the hollow and machine shafts for damage Please contact Technical Support if you notice any damage 3 Apply the mounting paste to the machine shaft Apply the paste uniformly 4 Fit the gearbox using the disk threaded spindle and nut Support is provided by t...

Page 464: ...ing out of true NOTICE Impermissible gearbox loading caused by incorrect mounting Do not tension torque arms when mounting NOTICE Damage to the rubber elements caused by solvent Solvents oils greases and fuels damage rubber elements Avoid contact at all times 11 3 18 2 Mounting torque arms on parallel shaft gearboxes We recommend using pretensioned damping rubber elements Fixing accessories such a...

Page 465: ...e sleeve must have some axial play Figure 11 27 Mounting suggestion for torque arm on foot and flange The torque arm can be fitted in various positions depending on the hole circle pitch Figure 11 28 Toggle lever design For a toggle lever design derive the force in the range of 90 20 Procedure 1 Clean the contact surfaces between the housing and the torque arm 2 Tighten the bolts to the specified ...

Page 466: ...t fixture it must be removed before commissioning Figure 11 29 Pressure breather valve with securing clip Remove the transport fixture by pulling the securing clip in the direction of the arrow 11 3 20 Checking the oil level prior to commissioning Check the oil level before commissioning Correct the oil quantity when required Siemens AG recommends a complete oil change after a storage time longer ...

Page 467: ...d by temperature fluctuations in operation Before commissioning the gearbox replace the screw plug with the oil expansion unit Oil expansion unit size 39 89 The unit is supplied as a mounting kit and can be attached to the geared motor vertically or at an angle Pressure relief valve Tube bend Tank Screwed connection Screwed joint Figure 11 30 Mounting an oil expansion tank size 39 89 Procedure 1 A...

Page 468: ...tightness of fastening bolts Page 481 Excessive external load on the drive input and output Check the load against rated data you might need to correct the belt tension for example Transport damage Check the gearbox for damage in transit Damage due to blockage during commissioning Call Technical Support Unusual noise from the drive unit Drive unit bearing not lubricated motor frame size 160 and hi...

Page 469: ...last oil change If required change the oil Page 469 Excessive bearing play and or bearing defective Check the bearing and replace if necessary Coolant temperature outside the permissible range Adjust the cooling air to the appropriate tem perature Output shaft does not turn when the motor is running Force flow interrupted by break age in gearbox Call Technical Support Geared motor only starts with...

Page 470: ...irst day and then every 3000 operating hours or at the latest after 6 months Checking and changing lubri cants Page 469 Check the oil level sensor Regularly and after oil changes Checking the oil level sensor optional Page 480 Check the oil quality Every 6 months Checking the oil quality Page 472 First oil change after commis sioning After approximately 10000 operating hours or at the latest after...

Page 471: ...it Page 481 1 When using synthetic oils the intervals can be doubled The data specified is valid for an oil tem perature of 80 C See the figure titled Guide values for oil change intervals for the intervals for other temperatures 11 3 24 Checking and changing lubricants 11 3 24 1 General safety instructions WARNING Danger of scalding from escaping hot oil Before starting any work wait until the oi...

Page 472: ... level An oil change is not required In mounting positions M2 and M4 the gearboxes are equipped with a breather valve C29 has a breather valve in all mounting positions 11 3 24 2 Checking the oil level NOTICE The gearbox oil volume changes depending on the temperature If the temperature rises the volume increases Where temperature differences and filling quantities are significant the volume diffe...

Page 473: ...vel x 4 Top up the oil level if necessary and check it again 5 Check the state of the sealing ring on the sealing element If the sealing ring is damaged replace the sealing element with a new one 6 After checking seal the gearbox immediately using the sealing element You have now checked the oil level in the gearbox housing 11 3 24 3 Checking the oil level using the oil sight glass optional If the...

Page 474: ...esh oil is clear to the eye and has a typical smell and a specific product color Clouding or a flocculent appearance indicates water and or contamination A dark or black color indicates residue serious thermal decomposition or contamination Observe the symbols in the diagrams of the Mounting positions Page 482 Venting Oil level Procedure 1 Allow the geared motor to run for a short time Wear and co...

Page 475: ...ufacturer confirm that the new oil is compatible with the remaining volume of used oil If very different types of oil or oils with very different additives are changed always flush out the gearbox with the new oil When changing from mineral oil to polyglycol oil PG or vice versa it is vital to flush the gearbox twice All traces of old oil must be completely removed from the gearbox NOTICE Contamin...

Page 476: ... oil from the gearbox 11 3 24 8 Flushing the gearbox when changing between incompatible oils WARNING Impermissible mixing of oils leads to damage Residual quantities of original oil can impair the specific properties of the new oil A flushing process is required with biodegradable and physiologically safe oils The residual corrosion protection oil must amount to no more than 1 of the operating oil...

Page 477: ...fter flushing immediately seal the gearbox using the sealing element 8 Repeat this step for the second flushing You have now flushed the gearbox twice and can pour in the new oil 11 3 24 9 Filling in oil NOTICE Mixing of different oils impairs the lubricity When adding oil use the same oil type and viscosity If changing mutually incompatible oils see Flushing the gearbox Page 474 Observe the symbo...

Page 478: ...eb GT 1800 460 If following agreement the gearbox is filled at the factory with special lubricant for the special applications referred to above the lubricant must be shown on the rating plate 11 3 24 11 Change the roller bearing grease The roller bearings are lubricated in the factory with the greases listed in the table Renew the grease quantify for grease lubricated bearings with each oil chang...

Page 479: ...titled Guide values for oil change intervals For a 80 C oil sump temperature the following service life can be expected when observing the properties specified by Siemens AG Table 11 47 Service life of the oils Type of oil Service life Mineral oil 10 000 operating hours or 2 years Biodegradable oil Physiologically safe oil according to USDA H1 H2 Synthetic oil 20 000 operating hours or 4 years Min...

Page 480: ...r the lubrication capabilities of the gearbox oil Be sure to observe the permissible oil sump temperatures listed in the lubricant table The oil used must be approved for use in the ambient temperature range given on the rating plate When changing the oil please observe the operating temperature range of the new oil as specified by the oil manufacturer Note As standard the lubricants and shaft sea...

Page 481: ... deleted or replaced by oils that have been further developed at a later point in time We recommend that you regularly check as to whether the selected lubricating oil is still recommended by Siemens Otherwise change the product Table 11 48 Lubricant table Operating range Oil grade designation accord ing to DIN 51502 Permissible oil sump tempera ture range during operation C Ambient temperature C ...

Page 482: ... of moisture on the shaft seal ing ring Film of moisture as a result of the inherent principle of operation apparent leakage Remove using a clean cloth and continue to observe This does not represent a fault frequently in the course of operation the sealing ring dries off Leakage at the shaft sealing ring Identifiable small trick le formation of drops also after the running in phase Replace the se...

Page 483: ...nce for the tightening torque in Nm is 10 The friction coefficient is 0 14 μ Table 11 50 Tightening torques for fastening bolts Thread size Tightening torque for strength class 8 8 10 9 12 9 Nm Nm Nm M4 3 4 5 M5 6 9 10 M6 10 15 18 M8 25 35 41 M10 50 70 85 M12 90 120 145 M16 210 295 355 M20 450 580 690 M24 750 1 000 1200 M30 1500 2 000 2 400 M36 2 500 3 600 4 200 11 3 30 Replacing the hose of the o...

Page 484: ...ct quantity of lubricant is provided The symbols are shown for the standard mounting position Note Gearbox sizes 19 and 29 Gearbox sizes 19 and 29 are lubricated for life There is no opening to check the oil level In mounting positions M2 and M4 the gearboxes are equipped with a breather valve C29 has a breather valve in all mounting positions Description of the symbols Venting Oil level Oil drain...

Page 485: ... 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 483 11 3 31 2 Single stage helical gearboxes Figure 11 35 Mounting positions for helical gearbox E foot mounted design sizes 39 89 ...

Page 486: ...OGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 484 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 36 Mounting positions for helical gearbox EF EZ flange mounted design sizes 39 89 ...

Page 487: ...3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 485 11 3 31 3 Two and three stage helical gearbox Figure 11 37 Mounting positions for helical gearbox D Z foot mounting design sizes 19 29 ...

Page 488: ...MOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 486 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 38 Mounting positions for helical gearbox D Z foot mounting design sizes 39 89 ...

Page 489: ...GEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 487 Figure 11 39 Mounting positions for helical gearbox DB ZB foot flange mounted design size 29 ...

Page 490: ...AR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 488 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 40 Mounting positions for helical gearbox DB ZB foot flange mounted design sizes 39 89 ...

Page 491: ...tor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 489 Figure 11 41 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange sizes 19 29 ...

Page 492: ...motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 490 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 42 Mounting positions for helical gearbox DF ZF flange mounted design and DZ ZZ with housing flange size 39 ...

Page 493: ...3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 491 Figure 11 43 Mounting positions for helical gearbox DF ZF flange mounting design sizes 49 89 and DZ ZZ with housing design sizes 49 89 ...

Page 494: ...r 11 3 Specific data gearbox SINAMICS G115D distributed drive 492 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 31 4 Parallel shaft gearbox Figure 11 44 Mounting positions for parallel shaft gearbox F AD shaft mounted design size 29 ...

Page 495: ...AR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 493 Figure 11 45 Mounting positions for parallel shaft gearbox F AD shaft mounted design sizes 39 89 ...

Page 496: ...tor 11 3 Specific data gearbox SINAMICS G115D distributed drive 494 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 46 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange size 29 ...

Page 497: ...r 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 495 Figure 11 47 Mounting positions for parallel shaft gearbox F F flange mounted design and F Z with housing flange sizes 39 89 ...

Page 498: ...MOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 496 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 48 Mounting positions for parallel shaft gearbox F foot mounted design size 29 ...

Page 499: ...GEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 497 Figure 11 49 Mounting positions for parallel shaft gearbox F foot mounted design sizes 39 89 ...

Page 500: ...ared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 498 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 31 5 Bevel gearbox Figure 11 50 Mounting positions for bevel gearbox B foot mounted design sizes 19 29 ...

Page 501: ... SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 499 Figure 11 51 Mounting positions for bevel gearbox B foot mounted design sizes 39 49 ...

Page 502: ... motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 500 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 52 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 19 29 ...

Page 503: ... motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 501 Figure 11 53 Mounting positions for bevel gearbox B F flange mounted design and B Z with housing flange sizes 39 49 ...

Page 504: ...MOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 502 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 54 Mounting positions for bevel gearboxes BAD shaft mounted design sizes 19 29 ...

Page 505: ...MOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 503 Figure 11 55 Mounting positions for bevel gearboxes BAD shaft mounted design sizes 39 49 ...

Page 506: ... SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 504 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 56 Mounting positions for bevel gearbox K foot mounted design sizes 39 89 ...

Page 507: ... motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 505 Figure 11 57 Mounting positions for bevel gearbox K F flange mounted design and KAZ with housing flange sizes 39 89 ...

Page 508: ...MOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 506 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 58 Mounting positions for bevel gearboxes KAD shaft mounted design sizes 39 89 ...

Page 509: ...tor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 507 11 3 31 6 Helical worm gearbox Figure 11 59 Mounting positions for helical worm gearbox CAD shaft mounted design size 29 ...

Page 510: ...OGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 508 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 60 Mounting positions for helical worm gearbox CAD shaft mounted design size 39A ...

Page 511: ...GEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 509 Figure 11 61 Mounting positions for helical worm gearbox CAD shaft mounted design sizes 39 89 ...

Page 512: ...d motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 510 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 62 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 29 ...

Page 513: ...d motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 511 Figure 11 63 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange size 39A ...

Page 514: ...motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 512 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 64 Mounting positions for helical worm gearbox CF flange mounted design and CAZ housing flange sizes 39 89 ...

Page 515: ...IMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 513 Figure 11 65 Mounting positions for helical worm gearbox C foot mounted design size 29 ...

Page 516: ...IMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 514 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 Figure 11 66 Mounting positions for helical worm gearbox C foot mounted design size 39A ...

Page 517: ...OGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 515 Figure 11 67 Mounting positions for helical worm gearbox C foot mounted design sizes 39 89 ...

Page 518: ...cific rotation angle and is delivered with the correct quantity of oil for this purpose You will find information regarding oil quantity and type of oil on the rating plate 11 3 32 1 Helical gearbox Table 11 51 Oil quantities in l for E EZ EF sizes 39 89 Type Mounting position M1 M2 M3 M4 M5 M6 E 39 0 2 0 5 0 4 0 7 0 45 0 45 E 49 0 4 1 0 95 1 5 1 0 95 E 69 0 6 1 9 1 6 2 5 1 7 1 7 E 89 0 9 3 7 2 5 ...

Page 519: ...1 1 0 7 1 2 0 8 0 8 FD 49 2 1 2 3 1 5 2 3 1 5 1 5 FD 69 2 2 2 7 1 6 2 7 1 8 1 8 FD 79 3 3 8 2 7 3 9 2 6 2 7 FD 89 5 6 7 6 5 9 7 8 5 1 5 2 FZ 29 0 6 0 9 0 4 0 7 0 5 0 45 FZ 39 0 95 1 3 0 8 1 4 0 9 0 85 FZ 49 1 6 2 5 1 6 2 5 1 6 1 6 FZ 69 2 2 2 8 1 6 2 9 1 9 1 9 FZ 79 2 8 4 1 2 9 4 2 2 7 2 9 FZ 89 4 9 7 7 5 9 8 4 5 2 5 5 Table 11 54 Oil quantities in l for FD ZF sizes 29 89 Type Mounting position M1...

Page 520: ...sition M1 M2 M3 M4 M5 A M6 B M6 A M5 B K 39 0 35 0 85 1 1 1 2 0 85 0 9 K 49 0 55 1 4 1 8 1 9 1 5 1 6 K 69 0 75 2 2 5 2 7 2 2 2 2 K 79 1 2 2 2 9 3 4 2 7 2 5 K 89 1 9 4 5 6 6 8 5 5 3 Table 11 57 Oil quantities in l for KZ KAF KAZ KAD sizes 39 89 Type Mounting position M1 M2 M3 M4 M5 A M6 B M6 A M5 B K 39 0 4 0 9 1 2 1 3 0 95 0 95 K 49 0 65 1 5 1 9 2 2 1 6 1 6 K 69 0 85 2 1 2 8 3 2 2 4 2 5 K 79 1 1 2...

Page 521: ... 0 4 C 49 0 55 1 8 1 7 1 8 1 1 1 C 69 0 75 2 6 2 6 2 9 1 6 1 7 C 89 1 2 4 2 4 8 5 2 8 2 9 Table 11 60 Oil quantities in l for CZ CAF CAZ CAD sizes 29 89 Type Mounting position M1 M2 M3 M4 M5 M6 C 29 0 15 0 5 0 55 0 5 0 35 0 35 C 39A 0 15 0 75 0 65 0 65 0 35 0 4 C 49 0 6 1 9 1 8 1 9 1 1 1 1 C 69 0 8 2 6 2 6 3 1 6 1 6 C 89 1 4 4 4 5 5 4 3 3 Table 11 61 Oil quantities in l for CF sizes 29 89 Type Mou...

Page 522: ...he SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 520 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 Replacement part lists gearbox 11 3 33 1 Helical gearbox E sizes 39 89 ...

Page 523: ...e 1210 Bolt 1045 Bolt 1212 Nut 1101 Output shaft 1225 Seal 1105 Parallel key 1301 Plug in pinion 1129 Supporting disk 1303 Slip on pinion 1130 Bearing 1304 Parallel key 1131 Shim 1305 Helical gear 1133 NILOS ring 1306 Parallel key 1135 Locking ring 1308 Locking ring 1136 Locking ring 1309 Seal 1140 Bearing 1401 Screw plug 1144 Supporting disk shim 1420 Vent filter 1145 Locking ring 1430 Eyebolt Fi...

Page 524: ...CS G115D distributed drive 522 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 2 Helical gearbox D Z sizes 19 89 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 525: ... 1038 Locking ring 1331 Parallel key 1040 Output flange 1332 Bush locking ring 1045 Bolt 1340 Pinion shaft 1050 Housing cover 1344 Spacer bush 1051 Bolt 1345 Helical gear 1055 Seal 1346 Parallel key 1065 Sealing cap 1401 Screw plug 1070 Sealing cap 1420 Vent filter 1101 Output shaft 1430 Eyebolt 1105 Parallel key 1130 Bearing 1131 Shim 1133 NILOS ring 1135 Locking ring 1140 Bearing 1141 Supporting...

Page 526: ...MICS G115D distributed drive 524 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 3 Parallel shaft gearbox F sizes 29 89 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 527: ...eal 1305 Helical gear 1065 Sealing cap 1306 Parallel key 1070 Sealing cap 1307 Spacer bush 1091 Rubber bush 1308 Locking ring 1093 Plug 1309 Seal 1101 Output shaft 1315 Bearing 1102 Bushing 1320 Bearing 1104 Seal 1321 Locking ring 1105 Parallel key 1325 Pinion shaft 1114 Cover NDE 1330 Helical gear 1115 Seal 1331 Parallel key 1116 Bolt 1340 Pinion shaft 1117 Screw lock 1345 Helical gear 1118 Plug ...

Page 528: ...MICS G115D distributed drive 526 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 4 Bevel gearbox B sizes 19 49 Note For gearbox sizes 19 and 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 529: ...040 Output flange 1410 Mounting accessories 1045 Bolt 1411 Bolt 1050 Housing cover 1412 Locking ring 1051 Bolt 1413 Disk 1055 Seal 1415 Locking ring 1070 Sealing cap 1418 Sealing cap 1090 Torque arm 1420 Vent filter 1091 Rubber bush 1095 Bolt 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Bolt 1118 Plug sealing cap 1120 Shrink disk 1121 Protective cap 1129...

Page 530: ...onal information on the SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 528 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 5 Bevel gearbox K sizes 39 89 ...

Page 531: ...d roller bearing 1301 Plug in pinion 1061 Supporting disk 1303 Slip on pinion 1062 Shim 1304 Parallel key 1063 NILOS ring 1305 Helical gear 1066 Locking ring 1306 Parallel key 1067 Locking ring 1308 Locking ring 1068 Tapered roller bearing 1309 Seal 1070 Sealing cap 1312 Disk 1090 Torque arm 1313 Bolt nut 1091 Rubber bush 1314 Screw lock 1093 Plug 1320 Bevel gear pair 1095 Bolt 1325 Pinion shaft 1...

Page 532: ...AMICS G115D distributed drive 530 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 6 Helical worm gearbox C sizes 29 89 Note For gearbox size 29 we recommend that Siemens AG replaces the gearbox if service is required Parts subject to wear are available on request ...

Page 533: ...l key 1045 Screw 1401 Screw plug 1050 Housing cover 1410 Mounting accessories 1051 Screw 1411 Screw 1055 Seal 1412 Locking ring 1070 Sealing cap 1413 Disk 1090 Torque arm 1415 Locking ring 1091 Rubber bush 1418 Sealing cap 1095 Screw 1420 Vent filter 1101 Output shaft 1102 Bushing 1104 Seal 1105 Parallel key 1114 Cover NDE 1115 Seal 1116 Screw 1118 Plug sealing cap 1120 Shrink disk 1121 Protective...

Page 534: ...ion on the SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 532 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 11 3 33 7 SIMOLOC assembly system sizes 29 89 1101 Output shaft ...

Page 535: ...6 Bolt 1117 Screw lock 1121 Protective cap 1122 SIMOLOC mounting kit 1123 Thrust collar 1124 Snap ring 1125 Tapered bushing 1126 Bolt 1127 Clamping ring 1128 Bushing 1129 Supporting disk 1130 Bearing 1131 Shim 1132 Bushing 1133 NILOS ring 1135 Locking ring 1140 Bearing 1143 NILOS ring 1146 Locking ring 1160 Shaft sealing ring 1345 Helical 1346 Parallel key Figure 11 74 SIMOLOC assembly system size...

Page 536: ...Additional information on the SIMOGEAR geared motor 11 3 Specific data gearbox SINAMICS G115D distributed drive 534 Operating Instructions 12 2020 FW V4 7 SP13 A5E48681219B 002 ...

Page 537: ...eral blocks that are interconnected with one another Example of a block Motorized potentiometer MOP Most of the blocks can be adapted to specific applications using parameters You cannot change the signal interconnection within the block However the interconnection between blocks can be changed by interconnecting the inputs of a block with the appropriate outputs of another block The signal interc...

Page 538: ...ents This does not necessarily have to involve highly complex functions Example 1 Assign a different function to a digital input Example 2 Switch the speed setpoint from the fixed speed to the analog input Principle when connecting BICO blocks using BICO technology When interconnecting the signal the following principle applies Where does the signal come from An interconnection between two BICO bl...

Page 539: ... control logic Parameter Description p20161 5 The time block is enabled by assigning to runtime group 5 time slice of 128 ms p20162 430 Run sequence of the time block within runtime group 5 processing before the AND logic block p20032 5 The AND logic block is enabled by assigning to runtime group 5 time slice of 128 ms p20033 440 Run sequence of the AND logic block within runtime group 5 processin...

Page 540: ...recommendations if you check the following once you have completed commissioning Correct assignment of the interfaces of each converter with the safety function Fail safe inputs PROFIsafe address Correct setting of the STO safety function Note Perform the acceptance test with the maximum possible velocity and acceleration in order to test the expected maximum braking distances and braking times No...

Page 541: ...ital inputs and PROFIsafe 3 2 Check the following When controlled via PROFIsafe When controlled via fail safe digital inputs F DI The converter signals the following STO selection via PROFIsafe r9772 20 1 The converter signals the following STO Selection via terminal r9772 17 1 If a mechanical brake is not available the motor coasts down A mechanical brake brakes the motor and holds it to ensure t...

Page 542: ...ardware version of the safety relevant converter Labeling the drive Article number and hardware version of the converter Function table The active safety functions depending on the operating mode and safety equipment are shown in the function table Operating mode Safety equipment Drive Selected safety function Checked Table A 1 Example of a function table Operating mode Safety equipment Drive Sele...

Page 543: ...p Data Storage medium Holding area Archiving type Designation Date Acceptance test reports PLC program Circuit diagrams Countersignatures Commissioning engineer The commissioning engineer confirms that the tests and checks listed above have been correctly executed Date Name Company dept Signature Machine manufacturer The machine OEM confirms the correctness of the settings documented above Date Na...

Page 544: ...perating Instructions for G115D Wall Mounted https support industry siemens com cs ww en ps 27867 man Installing and commissioning the converter Compact Installation Instructions for G115D Electronic Module https support industry siemens com cs ww en ps 27867 man Replacing the Electronic Module Compact Installation Instructions for G115D External Braking Resistor https support industry siemens com...

Page 545: ...n diagrams Protective devices https support industry siemens com cs ww en ps 27867 man Overcurrent protection devices of the G115D converter AS Interface System Manual https support industry siemens com cs ww en view 26250840 AS Interface Introduction and Basics Manual https support industry siemens com cs gb en view 1171856 A 3 2 Configuring support Catalog Ordering data and technical information...

Page 546: ...upport industry siemens com cs ww en This URL provides the following Up to date product information product announcements FAQs Downloads The Newsletter contains the latest information on the products you use The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their experience and knowledge in the Forum You can find your l...

Page 547: ... 257 square law 257 Clockwise rotation 128 Closed loop torque control 275 Command Data Set 208 Commissioning guidelines 99 Commissioning tools SINAMICS G120 Smart Access 100 Startdrive 100 Connection interface 24 V power supply interface X01 X02 73 AS i communication interface X03 90 DI DO interface X07 X08 X05 76 External braking resistor X4 95 Interface overview 58 Line supply interface X1 X3 67...

Page 548: ...223 On off test 223 Firmware Downgrade 355 Upgrade 352 Flux current control FCC 255 257 Forced checking procedure 225 Forced dormant error detection setting 225 Forming the DC link capacitors 56 Free function blocks 214 Functional expansions 229 I I_max controller 281 i t monitoring 285 Inching continuous 350 Industry Mall 543 J JOG function 173 K Know how protection 307 316 KTY 84 temperature sen...

Page 549: ...op override 349 R Ramp time scaling 247 Ramp down time 245 247 Ramp function generator 239 244 Ramp up time Reduced acceptance test Converter 358 Electronic module 358 Firmware upgrade 358 Gearbox 358 Motor 358 Safety related hardware 358 Regenerative operation 276 Resetting the safety functions 119 Restoring the factory settings 118 Reversing 239 S Safety function 122 Self test 225 Series commiss...

Page 550: ... Temperature calculation 288 Temperature monitoring 285 288 Temperature switch 285 Terminal layout 60 Test signals 223 Three wire control 128 128 Two wire control 128 128 U U f characteristic 255 Unit system 215 Use for the intended purpose 4 V Vector control 260 262 275 Voltage boost 255 258 W Wire breakage 223 Wire break monitoring 286 287 Write protection 314 314 ...

Page 551: ......

Page 552: ......