Siemens SION 3AE6113-0, Operating Instructions Manual

Page 1: ... Siemens AG 2016 All rights reserved SION Lateral Vacuum circuit breaker 12 kV 24 kV 12 5 kA 25 kA OPERATING INSTRUCTIONS Order No 9229 0020 176 0B Version 02 2019 en ...

Page 2: ...nergise clear earth and tag circuits and equipment in accordance with established safety practices Training or instruction in the proper care and use of protective equipment in accordance with established safety practices Training in first aid Product liability DANGER Indicates an imminently hazardous situation If the hazard is not avoided it will result in death or serious injury WARNING Indicate...

Page 3: ...ms 25 Name plate 28 Technical data 28 Ambient conditions 29 Installation altitudes 29 Switching times 30 Circuit diagrams 31 Installation 33 Attachment in the switching cubicle 34 Earthing 38 Connecting low voltage 38 Electrical connection of the main conductors 41 Operation 45 Commissioning 46 First closing operation 47 Closing 48 Opening 49 Maintenance 51 Maintenance and servicing 51 Service lif...

Page 4: ...en DIN Deutsches Institut für Normung German Institute for Standardisation IEC International Electrotechnical Commission NC NC contact NO NO contact O Open PMA Distance between pole centres RöV Röntgenverordung German X Ray Ordinance VDE Verband Deutscher Elektrotechniker Association of German Electrical Engineers ...

Page 5: ...g inal transport unit Transporting with crane or fork lift WARNING Heavy transport weight Transport unit may fall and fail and sling gear may break Use lifting gear transport and sling gear suited to the requirements and load car rying capacity Observe transport symbols Note Observe stacking height For transport no more than 3 identical transport units may be stacked on top of each other Observe l...

Page 6: ...ION Risk of injury from sharp edges Fasteners may break and have sharp edges Always use a suitable tool to lever out fasteners Note Do not cut open or damage the carton since it is designed to be reused and because of the belt straps located underneath Belt straps could be severed on the pallet floor when cutting open the carton The vacuum circuit breaker is attached to the pallet with belt straps...

Page 7: ...ee Fig 2 Remove film from the vacuum circuit breaker In the case of overseas packaging push the lower film onto the pallet floor Check that the delivery is complete Check vacuum circuit breaker for damage Fig 2 Removing the fixings from the carton Note Do not use the vacuum circuit breaker in case of damage such as breaks cracks flaking bent metal parts damaged plug in contacts tears or bare cable...

Page 8: ... chains or steel ropes will damage the pole shells Use only ropes hose sheaths or belts Only use the lifting eyes for sling gear 1 Diameter of the hook cross section max 19 mm 2 Opening width of the hook min 18 mm Hang sling gear only into the lifting eyes Adapt the length of the belts so that the belts are flush with the pole shells during transport The pole shells serve as stabilisation for the ...

Page 9: ...cuum circuit breaker in the following condition OPEN switching position Closing spring discharged Note Risk of corrosion damage if stored improperly If the storage conditions listed below are met the vacuum circuit breaker can be stored for up to a year in its transport unit If the storage conditions are not met the vacuum circuit breaker cannot be stored in the transport unit for longer than 6 mo...

Page 10: ...Transport storage and packing 10 9229 0020 176 0B 2019 04 02 Blank page ...

Page 11: ...us electrical voltage and mechanical movements When electrical devices are operated certain parts are inevitably live under dangerous voltage and mechanical parts may move very quickly also when remotely controlled If the warnings are not observed serious injury or material damage may be the result Only personnel with the relevant qualifications may work on or in the vicinity of this device These ...

Page 12: ...rasitic X ray emitters ac cording to Annex 2 No 5 of the current German X Ray Ordinance up to the rated voltage defined in the approval certificate Vacuum interrupters with the type identifier can be operated by the owner of the switchgear without licensing or notification Keep a printed copy of the certificate in a suitable central location Scope of delivery Delivery includes Vacuum circuit break...

Page 13: ...de from insulating material 20 2 Metal cover 21 Name plate 32 Low voltage plug connector X0 optional 42 Pole head 43 Vacuum interrupter 44 Pole contact plate 45 Insulating operating rod 46 Pole shell 59 Locking mechanism optional 61 Mounting holes for fixed mounting sup port bracket or roll optional 62 Mounting holes for fixed mounting sup port bracket or roll optional 63 Bearing frame with kinema...

Page 14: ...ose the vacuum circuit breaker The mo tor immediately charges the closing spring If the supply voltage for the motor fails the closing spring can be charged with a hand crank For this purpose the covers contain an opening behind which you will find the hand crank coupling 57 2 of the gear Indicators The charged state of the springs is indicated via the spring state indicator 55 1 The position indi...

Page 15: ...Motor M1 charging the closing spring 54 1 Position switch S12 prevents electrical closing in mechanical locking device not shown 54 2 Position switch S21 motor control 54 3 Position switch S3 control for K1 54 4 Position switch S4 message Closing spring charged 54 6 Position switch S6 circuit breaker tripping signal not shown 55 Closing spring 55 1 Spring state indicator 56 3 Position indicator CL...

Page 16: ...AX4206 0A control of the switch on anti pump ing device K1 S3 Closing solenoid 3AX1410 Y9 Shunt release 3AX1410 Y1 Auxiliary switch optional S1 6NO 6NC 3SV9273 12NO 12NC 3SV9274 Position switch 3AX4206 0A for signal Closing spring charged S4 Low voltage interface 3AX1134 optional X0 Plug connector with sleeve housing 64 pole Plug connector with sleeve housing 24 pole Connector strip 20 pole to 30 ...

Page 17: ...mmediately and is automatically deactivated internally after charging has taken place For power consumption see table Fig 12 In the short charging time the motor operates in the overload range See Fig 13 for the rated current for the required motor short circuit protection The motor requires 60 s between each new charging Note The motor protection devices are not included in the de livery of the v...

Page 18: ...mp ing Fig 14 Anti pumping device 34 The closing solenoid Y9 unlatches the charged closing spring and switches the vacuum circuit breaker on elec trically It is available for DC or AC voltage The closing solenoid Y9 is not designed for continuous operation and is terminated within the circuit breaker via the auxiliary switch S1 at the factory The operator s supply voltage is permitted to deviate f...

Page 19: ... Y1 is not designed for continu ous operation and is terminated within the circuit breaker via the auxiliary switch S1 at the factory The operator s supply voltage may deviate from the rat ed supply voltage of the vacuum circuit breaker by 30 to 10 in the event of DC voltage and by 15 to 10 in the event of AC voltage The 1st shunt release Y1 can be operated using AC or DC voltage and is protected ...

Page 20: ... 6 NO contacts or 12 NC contacts each Con tacts available on the customer s premises see circuit diagram supplied Fig 17 Auxiliary switch 31 Rated insulation voltage 250 V AC DC Insulation group C as per VDE 0110 Continuous current 10 A Closing capacity 50 A Rated operating voltage Rated normal current up to U V I A Ohmic load Inductive load T 20 ms 230 AC 10 10 24 DC 10 10 48 DC 10 9 60 DC 9 7 11...

Page 21: ... motor off after charg ing the switch on spring Position switches S3 and S4 open when the closing spring is charged Fig 19 Position switch 54 2 4 The position switch S6 makes contact briefly when the vacuum circuit breaker is opened by means of an elec trical release This contact can be used for a signal Fig 20 Circuit breaker tripping signal 54 6 ...

Page 22: ...d as a 2nd release Second shunt release Y2 3AX1101 Fig 21 Low voltage interface X0 64 pole 3AX1134 32 Fig 22 Low voltage interface X0 retaining angle with cable outlet 3AX1134 32 The second shunt release Y2 is installed whenever more than one shunt release is needed In this version the electrical open command is passed by means of a magnet armature to the OPEN latch by release of an energy storage...

Page 23: ...e transformer operated re lease s rated current the stored energy mechanism is unlatched thus initiating opening of the vacuum circuit breaker For use of the transformer operated releases matching transformers are also needed for matching in addition to the main current transformers Power consumption for 0 5 A and 1 A 6 VA at 90 of the transformer operated release s rated current and with open arm...

Page 24: ...t circuit current is limited by the built in resistor The undervoltage release Y7 can also be connected to voltage transformers The undervoltage release Y7 automatically trips the vacuum circuit breaker if the rated supply voltage drops to an inadmissible value Any necessary varistors and rectifiers are integrated in the release Power consumption 20 W VA Note The undervoltagerelease Y7 may only be...

Page 25: ...ystem s interrogation and actuation component b is prevented OPEN switching position If the vacuum circuit breaker is open the sensing and actuation component b on the system side actuates via the stroke a the vacuum circuit breaker s mechani cal locking device and reliably blocks closing of the vacuum circuit breaker WARNING Risk of burns Touching the hot heater will cause burns Do not touch the ...

Page 26: ...ation dimensions c d for the sensing or actuation component b are in cluded in the dimensional drawing supplied Fig 28 Mechanical lock WARNING Risk of crushing Mechanical parts can move quickly even if they are remote controlled Contact with mechanical parts or parts under spring charge can lead to crushing of body parts Do not reach into openings Do not touch pole assemblies or circuit breaker sh...

Page 27: ...al closing position switch S5 To lock the vacuum circuit breaker press and hold the OPEN pushbutton until the key is in vertical position which is the interlocked position The key can be pulled out in the locked position Note The vacuum circuit breaker with key operated interlock is interlocked in as delivered condition and must be unlocked for test operations and commissioning To unlock insert th...

Page 28: ...ed short circuit breaking current Isc 11 Rated voltage Ur 12 Rated frequency fr 13 Factory number 14 Type designation 15 Quality control seal Made in Germany Q 600806 Kontr 1 2 3 4 5 6 7 15 8 9 10 11 12 13 14 Type 3AE6113 0 No S 3AE 00000023 Year of manufacture 2016 Rated operating sequence O 0 3 s CO 15 s CO Class as per IEC 62271 100 E2 C2 M2 Ur 12 kV fr 50 60 Hz Isc 31 5 kA Ud 28 kV Up 75 kV Ir...

Page 29: ...tive substances 3C22 Mechanically active substances 3S23 1 Minimum temperature limit 5 C with addition A40 to 25 C 2 Without occurrence of salt fog and simultaneous condensation 3 Restriction Clean insulation parts 4 Average value measured over 24 hours 5 Average value measured over 1 month Fig 33 Ambient conditions 40 C 5 C 1 95 4 90 5 5 U U0 Ka U Rated withstand voltage U under standard referenc...

Page 30: ... first pole during closing and the time when contact touch has been cancelled in all poles during subsequent opening Dead time period from the end of the current flow in all poles up to the start of the current flow in the first pole Closing time closing time 60 ms Opening time opening time 1st shunt release Y1 30 ms 2nd release Y2 Y4 Y6 Y7 45 ms Arcing time 15 ms Break time 1st shunt release Y1 4...

Page 31: ...lso valid for the following circuit diagrams Y1 Y2 Y4 Y5 Y6 Y7 OPEN release extended auxiliary switch HA Manual opening HE Manual closing M1 Motor P Energy storage mechanism R1 Resistor S1 Auxiliary switch S21 Position switch switches off the motor after charging S3 Position switch opens when closing spring is charged S4 Position switch message Closing spring charged S6 Position switch for circuit...

Page 32: ...ry switch terminals Fig 38 Sample switching operation for connection of the undervoltage release Y7 9862 75 Normal auxiliary switch Extended auxiliary switch No wiring required if a 2nd shunt release Y2 available b Undervoltage release Y7 available a b 9862 74 System wiring Tripping via NO con tact Tripping via NC contact System wiring Circuit breaker wiring ...

Page 33: ...ARNING Risk of injury due to wrong transport means The use of incorrect transport means can lead to the vacuum circuit breaker fall ing and cause injury to persons Observe weight Use means of transport suited to the requirements and load carrying capac ity The vacuum circuit breaker must not fall over Sharp edges may cause injury WARNING Risk of burns Touching the hot heater will cause burns Do no...

Page 34: ...e vacuum interrupter as an indoor withdrawable part and as an indoor fixed mounting Note For preliminary work the vacuum circuit breaker must be secured against falling over placed onto a suitable base or prepared for installation while suspended from a crane Note Material damage due to incorrect operation If the vacuum circuit breaker SION is triggered manually with the cover removed and the mech...

Page 35: ...ng Pull off both the engaging hooks of the cover 20 1 simultaneously Swing cover 20 1 forward and then remove to the front and top Installation Insert the cover 20 1 into the guide from the top do not jam or swing it down Let both engaging hooks of the cover 20 1 fully engage Fig 40 Removing cover made from insulating materi al Fig 41 Mounting cover made from insulating material ...

Page 36: ... lift upwards and remove Installation Position lower hooks of cover above insertion slits hook in and place cover onto operating mechanism box Put contact washers on the hexagonal bolts with the gearing facing the cover and screw M6 hexagonal bolts in with a tightening torque of 12 1 2 Nm Fig 42 Removing metal cover Fig 43 Mounting metal cover 12 1 2 Nm ...

Page 37: ...n a horizontal plane Note Self tapping screws are suitable for single use only Mount the retaining angle 60 with the cable harness so that the cable harness is routed to the back of the pole shells Fit the retaining angle with the self tapping screws Torx screwdriver size 20 and a tightening torque of 3 0 3 Nm For the wiring of the connector strip or terminal strip refer to page 40 Fig 44 Example ...

Page 38: ...t see IEC 62271 200 Remove hexagonal bolt M12 with washers from the supplementary equipment or if mounted completely unscrew from the earthing terminal 70 Attach the contact washer SN 70093 ring main cable of the earthing conduc tor and washer with the hexagonal bolt M12 to the earthing terminal 70 with 105 Nm Connecting low voltage Connect the low voltage connecting cables in the customer s switc...

Page 39: ...otector over cable harness insert until it is in the opening and fix with strain relief if necessary Mount metal cover refer to Fig 41 Note If the cover is made from metal the low voltage cable harness must only be guid ed out of the opening in the operating mechanism box that faces away from the pole side Fig 49 Guiding cable harness out of operating mech anism box Fig 50 Positioning scoring prot...

Page 40: ...ng mechanism of the vacuum circuit breaker or on the label of the under voltage release Mount the cover again in the reverse order refer to Removing and mounting covers page 35 Remove the cover for the low voltage interface refer to Removing and mounting covers page 35 Insert flat head screwdriver size 0 5 mm x 3 mm into the plug WAGO 231 110 026 000 Insulation stripped connecting lead or with wir...

Page 41: ...to Commissioning on page 46 Note Grease the conductor bars with Vaseline prior to installation Note For screw in depths for screws or threaded rods and impact depths for dowel pins or coiled spring pins see table Screw in depths Fig 55 Note Clean silver spray plated and copper spray plated contact areas with a cloth do not brush Different connection materials AI CU must not be cleaned with the sam...

Page 42: ...nd lower terminal Corresponding to the rated current strength use M12 or M8 screws and nuts strength class 8 8 and the appropriate spring elements and washers for the con nection of the conductor bars When tightening the screws hold the nuts against the tightening torque with a suit able screwdriver or socket spanner Rated voltage Ur kV 12 24 Rated short circuit breaking current Isc kA 12 5 25 Rat...

Page 43: ...a spiral spring pin according to ISO 8748 or a spring pin according to ISO 8752 4 X mm N C A drill hole Ø 4H11 must be provided in the conductor bar see Fig 58 horizontal ar row See dimension drawings X Length of the spring pin depending on the cross section of the busbar in mm Fig 58 Assembly with spiral spring pin Example for 800 A upper connection Fig 59 Conductor bars angled installed vertical...

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Page 45: ...uit breaker is operated only by qualified person nel who are familiar with the operating instructions and who observe the warning notices Check through all of the items on the checklist and ensure correct functioning before commissioning CAUTION Increased noise levels due to switching noise Temporary noise levels above 85 dB A can cause damage to health Wear suitable ear protection ...

Page 46: ... supply voltage The motor starts up immediately and charges the closing spring Check the indicator for charge state of the closing spring mechanically and elec trically Electrically check through auxiliary switch S1 and position switch in both end positions operate the vacuum circuit breaker to do so Check functioning of the closing solenoid Y9 and all available shunt releases by operating them el...

Page 47: ... Spring state indicator Charging with hand crank with motor operat ing mechanism Closing CLOSE pushbut ton Remote tripping Opening OPEN pushbut ton Remote tripping Note If an undervoltage release 3AX1103 is fitted it must be connected to control voltage for switching operations mechanical or electrical as otherwise closing is not possible WARNING Risk of injury if hand cranks other than the origin...

Page 48: ...g Provided there is no lock out due to a mechanical locking device send the closing command via the CLOSE pushbutton or the corresponding command element until the vacuum circuit breaker is closed and shows and signals the CLOSED switching position Change of the position indicator After closing and if necessary releasing the CLOSE pushbutton the closing spring is immediately automatically charged ...

Page 49: ...ws and sig nals the OPEN switching position Change of the switching position indicator after electrical opening The spring state indicator does not change Discharging the closing spring To discharge the closing spring Deactivate the supply voltage On the vacuum circuit breaker actuate the OPEN CLOSE and OPEN pushbut tons manually one after the other This ensures that the vacuum circuit breaker is ...

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Page 51: ...e guaranteed Rub insulating parts with a moist cloth As a cleaning agent use only warm water with a mild liquid household detergent added and leave to dry Joints and bearings that cannot be disassembled must not be washed out with a de tergent prior to work DANGER High voltage danger to life Touching live parts is fatal or causes serious physical injury Before beginning maintenance work note the 5...

Page 52: ...product liability The manufacturer s product liability shall be excluded if at least one of the following criteria applies Original Siemens spare parts are not used Fitters carrying out replacements have not been trained and certified by Sie mens Parts have been incorrectly fitted or adjusted Adjustments are not made in accordance with Siemens specifications After installation and adjustment no fi...

Page 53: ...or more information regarding declared or restricted substances in this product send an email to materialcompliance ms ehs siemens com Packaging If the packaging is no longer needed it can be fully recycled Hazardous substances When delivered by Siemens the product does not contain any hazardous substanc es within the scope of the Hazardous Substances Ordnance applicable to the terri tory of the F...

Page 54: ...Maintenance 54 9229 0020 176 0B 2019 04 02 Blank page ...

Page 55: ...4 15 Heater R01 15 16 25 High voltage protective earth 38 I Installation altitudes 29 Insulating operating rod 13 14 K Key operated interlock 14 16 27 Kinematics 13 L Locking mechanism 13 25 Locking mechanism mechanical 25 Low voltage interface X0 16 22 plug connector X0 13 15 plug connector with sleeve housing 16 M Manual closing mechanical 16 Manual opening mechanical 16 Motor M1 15 17 Motor sho...

Page 56: ...19 Y2 second release 15 16 22 Spiral spring pin 43 Spring pin 43 Spring state indicator 14 15 Standards 12 Support bracket 13 37 Switching times 30 T Terminal thread 42 Type designation 28 U Undervoltage release Y7 16 24 40 V Vacuum interrupter 13 contact stroke 14 contact system 14 service life 52 ...

Page 57: ... Y1 51 2 2nd release Y2 52 Closing solenoid Y9 53 Motor M1 54 1 Position switch S12 54 2 Position switch S21 54 3 Position switch S3 54 4 Position switch S4 54 5 Position switch S5 54 6 Circuit breaker tripping signal S6 55 Closing spring 55 1 Spring state indicator 56 1 CLOSE pushbutton 56 2 OPEN pushbutton 56 3 Position indicator 57 Gear unit 57 1 Opening for hand crank 57 2 Hand crank coupling ...

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Page 60: ...Published by Siemens AG Energy Management Division Medium Voltages Systems Schaltwerk Berlin Nonnendammallee 104 13629 Berlin Germany ...