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3 or 4 cell 3000-5000 mah LIPO BATTERY PACK

You can fly your 4-STAR 54 with a 3 cell (3S1P) or 4 cell (4S1P)
Lipo pack.  Pack capacity should be 3000-5000 mah for good flight
duration.  A 3 cell pack (11.1 volts) provides good flight perform-
ance with mild aerobatic capability.  A 4 cell pack (14.8 volts) pro-
vides more power with outstanding aerobatic performance.

CAUTION: You must match your propeller size to the cell count of
your lipo pack, to avoid drawing too many amps and damaging
your ESC or motor.

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PROPELLER

With electric powered models there are many factors that have a
bearing on what propeller to use.  The best place to start answer-
ing that question is in the instructions that come with your motor.
Another fine source of information is one of the electric flight cal-
culators that are available for you to use free online (there is a
good one on Castle Creations web site). 

OUR FLIGHT TEST REPORT

After extensive test flying, our favorite setup for the 4-STAR 54 is
a 4250 (case dimensions) 770 kv brushless motor, with a 75 amp
ESC, 4S lipo battery pack, and an APC 13 x6.5 E propeller.   This
combination gave outstanding flight performance.  When using a
4S 3000 mah lipo, we had flight times around 6-8 minutes, de-
pending of course on throttle management.  Your results may vary.
For more flight time use a larger pack.  Prop size, size and quality
of the battery pack, throttle management, air temperature, etc.,
all have a bearing on electric flight performance and flight time.
Experiment to find the best combination for your setup.  

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BATTERY CHARGER

FOR SAFETY AS WELL AS PERFORMANCE, CHARGE LIPO
BATTERIES ONLY WITH A LIPO BATTERY CHARGER!  
In  addition  to  providing  the  critical  charging  profile  needed  to
safely charge lipo batteries, a lipo battery charger also includes
the capability of "balancing" the available voltage in the cells, en-
suring that the battery pack is at peak capacity at the end of the
charge cycle.  This translates to better flight times and a longer
life from the battery pack.

REQUIRED TOOLS

For proper assembly, we suggest you have the following tools and
materials available:
A selection of glues - SIG Thin, Medium, & Thick CA Glue

              

CA Accelerator, CA Debonder

              

SIG Kwik-Set 5-Minute Epoxy

Screwdriver Assortment
Pliers - Needle Nose & Flat Nose
Diagonal Wire Cutters
Small Allen Wrench Assortment
Pin Vise for Small Dia. Drill Bits
Hobby Knife with Sharp #11 Blades
Small Power Drill With Selection of Bits
Dremel® Tool With Selection of Sanding & Grinding Bits
Scissors
Sandpaper
Covering Iron & Trim Seal Tool
Masking Tape, Paper Towels
Alcohol and/or Acetone For Epoxy Clean-up  

COMPLETE KIT PARTS LIST

The following is a complete list of all parts contained in this kit.
Before beginning assembly, we suggest that you take the time to
inventory the parts in your kit.  Use the check-off boxes 

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pro-

vided in front of each part description.  Please also note that the
bolts  and  nuts  required  to  mount  a  glow  engine  to  the  engine
mounts are not included and must be purchased separately.

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(1)  Fuselage

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(1)  Right Wing Panel & Aileron, hinges not glued 

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(1)  Left Wing Panel & Aileron, hinges not glued

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(1)  Aluminum Tube Main Wing Joiner

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(1)  Horizontal Stabilizer & Elevator, hinges not glued

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(1)  Vertical Fin & Rudder, hinges not glued

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(1)  Fiberglass Cowling

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(4)  M3 x 10mm Sheet Metal Screws, for cowl mounting

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(1)  Clear Plastic Canopy

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(1)  Pilot figure

Main Landing Gear

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(1)  Aluminum Main Landing Gear

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(1)  Right Fiberglass Wheel Pant

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(1)  Left Fiberglass Wheel Pant

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(4)  M3 x 12mm Socket-Head Bolts, for wheel pants

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(3)  M4 x 20mm Socket-Head Bolts, for main gear

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(3)  M4 Split-Ring Lock Washers

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(2)  4mm dia. Threaded Axles

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(2)  5mm Hex Nuts; for axles

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(4)  4mm ID Wheels Collars; for axles

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(2)  2-1/2” dia. Main Wheels

Tailwheel Assembly

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(1)  Tailwheel Assembly, with wheel, Formed Wire, Nylon

          Bearing, Wheel Collars(2)

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(1)  Nylon Rudder Steering Control Clasp, with M2 x 15mm

          Bolt and M2 Hex Nut

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(2)  M3 x 12mm Sheet Metal Screws

Electric Motor Mount

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(1)  Plywood Electric Motor Mount Assembly

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(1)  Balsa Triangle Stock; for motor mount reinforcement

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(4)  M4 x 20mm Socket-Head Mounting Bolts

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(4)  M4 Flat Washers

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(4)  M4 x 16mm Socket-Head Mounting Bolts

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(4)  M4 Split-Ring Lock Washers

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(4)  M4 Blind Nuts

Glow Engine Mounts, Fuel Tank, Throttle Pushrod

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(2)  Nylon Engine Mounts; for glow engines

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(4)  M4 x 20mm Mounting Bolts, for motor mount to firewall

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(4)  M4 Flat Metal Washers, for motor mount to firewall

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(1)  Fuel Tank

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(1)  Rubber Stopper Assembly

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(1)  Fuel Pick-Up Weight (clunk)

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(1)  Fuel Line Tubing, for inside tank

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(1)  Metal Pushrod Keeper with Set Screw

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(2)  Hex Nuts for throttle servo connector

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(1)  Plywood Fuel Tank Support

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(1)  small Balsa Block; for fuel tank stop

Misc.

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(2)  M6.5 x 45 mm Nylon Wing Bolts

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(4)  Nylon Control Horns; for ail(2), ele(1), rud(1)

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(12)  M2 x 12mm Screws; for control horns

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(4)  Metal RC Clevis; for ail(2), ele(1), rud(1)

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(4)  Small pieces of Fuel Tubing; for R/C clevis keepers

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(4)  Pushrod Snap Keepers; for ail(2), ele(1), rud(1)

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(2)  Plastic Cinch Straps

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(2)  Hook-&-Loop (Velcro®) Straps

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(1)  Strip of Covering Material

Pushrods

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(2)  28” long Wire Pushrods, threaded on one end, including

          M2 Hex Nuts(2); for elevator & rudder

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(2)  7” long Wire Pushrods, threaded on one end, including 

          M2 Hex Nuts(2); for ailerons

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(1)  18.25” long Wire Pushrod, with Z-bend one end; for throttle

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(1)  Nylon Pushrod Tube, for throttle

3

Summary of Contents for 4-STAR 54 EG ARF

Page 1: ...5 Standard Servos glow 4 Channel with 4 Standard Servos electric Glow Power 2 Stroke 40 46 cu in 6 5 7 5 cc 4 Stroke 40 54 cu in 6 5 8 8 cc Electric Power 500 800 watt Brushless Motor 800 1000 kv 50 75A Speed Control ESC 3 4S 3000 5000 mAh Lipo Battery Pack SIG MFG CO INC PO Box 520 Montezuma IA 50171 0520 www sigmfg com Copyright 2013 SIG Mfg Co Inc KIT NO SIGRC44EGARFR red SIGRC44EGARFY yellow ...

Page 2: ... 2 disable the BEC and install a normal receiver battery pack to run the radio full time or 3 install an aftermarket BEC that is properly rated for your setup INTRODUCTION Congratulations on your purchase of the SIG 4 STAR 54 EG ARF We hope you will enjoy this unique fun scale R C model Assembly of your 4 STAR 54 EG ARF is fast and simple when following the detailed instructions in this manual We ...

Page 3: ...paper Covering Iron Trim Seal Tool Masking Tape Paper Towels Alcohol and or Acetone For Epoxy Clean up COMPLETE KIT PARTS LIST The following is a complete list of all parts contained in this kit Before beginning assembly we suggest that you take the time to inventory the parts in your kit Use the check off boxes pro vided in front of each part description Please also note that the bolts and nuts r...

Page 4: ... or causing the seams to pull away Once your iron is set to the correct temperature go over the entire framework of the airplane making sure that the covering is se curely bonded to the structure everywhere the covering comes in contact with the wood underneath This takes some time but is worth the effort After you have all the covering secured onto the solid areas turn the temperature of the iron...

Page 5: ...ur radio system to mount the servo in place on the servo mount Repeat this procedure to mount the servo in the opposite wing panel HINGING THE AILERONS 2 Note that the CA Hinges are installed but not yet glued in the ailerons and wing panels The installation process for the hinges is the same for all of the control surfaces on this model a If you removed the ailerons and hinges from the wing panel...

Page 6: ...ia drill to open the hole in the servo arm to accept the pushrod wire d Mark and cut off the excess end of the pushrod wire leaving 1 8 of wire protruding below the bottom of the servo arm e Clip a Nylon Snap Keeper in place on the servo end of the pushrod wire Snap the free end of the keeper up and over the protruding end of the pushrod wire underneath the servo arm f Check that the aileron servo...

Page 7: ...ll bit 8 Slide a second wheel collar onto the axle and up to the wheel Leave a small gap between it and the wheel so the wheel will turn freely and then tighten the wheel collar set screw 9 Check the orientation of the landing gear to make sure you know which way is forward The two outer holes for mounting the gear to the fuselage go to the front Then test fit the wheel pants over the wheels and l...

Page 8: ...bi lizer When satisfied with the fit glue the fin in place using slow drying epoxy glue Apply a thin coat of glue to the bottom of the fin and to the exposed wood on the stab With the fin in place sight the model from the front to make sure the fin is absolutely 90 degrees upright to the stab If needed use a little masking tape to hold it in alignment Wipe off any excess glue rubbing alcohol and a...

Page 9: ...e throttle servo in a glow installation Be sure to drill pilot holes through the plywood tray for the mounting servo mounting screws 23 Mount your receiver in a place of your choosing If using a glow engine it is recommended that you wrap the receiver in foam rubber to protect it from vibrations 24 If you are using a receiver battery pack mount your on off switch in the fuselage side Note that the...

Page 10: ...ry not furnished NOTE The mounting of the electric motor in the 4 STAR 54 as sumes that your motor has a typical X or cross mounting plate on the back of the motor Also note that the firewall portion of the laser cut plywood motor mount is adjustable fore and aft to ac commodate different length motors Next we will determine where you should set the firewall for your particular motor 27 Assemble y...

Page 11: ...nd Lock Washers to bolt your motor in place on the plywood motor mount box 33 Install your ESC a Solder appropriate battery connectors not supplied to the battery leads of your ESC b Most ESCs should fit underneath the battery tray behind the firewall If your ESC is too thick to slide in through the wing open ing you may need to enlarge the forward hole in the battery tray to let you install it fr...

Page 12: ...w keeps your motor running cool We recom mend that you make a simple opening at the bottom rear edge of the cowling as shown in the next photo to provide additional air exit area The exact dimensions are not critical Note A Dremel Tool or similar powered rotary hand tool with an assortment of sanding bits is without a doubt the best tool to use for making cutout in the fiberglass cowling However i...

Page 13: ...ind it useful to use a thin straight edge such as a small ruler inserted into the second slot to help guide the strap back up to the top of the tray b Set the plywood fuel tank support in place but do not glue c Install the fuel tank through the back of the plywood tank support Push the tank all the way up to the back of the firewall pulling the 3 fuel lines through the firewall as you go d Strap ...

Page 14: ...the metal pushrod keeper in the carburetor control arm with one hex nut on each side of the arm f Slide the wire pushrod into the airplane from the back until you can install the Z bend in the throttle servo arm g Turn on your radio and adjust the length and travel of the throttle pushrod using the pushrod connector at the carburetor Note You may find it necessary to support the servo end of the o...

Page 15: ...ovements should be considered as starting points As your experience builds the control travel can be adjusted to suit your particular style of flying and to explore the airplane s capabilities All measurements are taken at the widest point of the control sur face Adjust for HIGH RATES first using mechanical means rather than your transmitter end point adustment to get as close as possible to the r...

Page 16: ...and safety of the finished model SIG MFG CO s obligation shall be to replace those parts of the kit proven to be defective or missing The user shall determine the suitability of the product for his or her intended use and shall assume all risk and liability in connection therewith begins moving forward use the rudder as needed to keep the air plane going straight At takeoff speed use a slight amou...

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