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INTRODUCTION

Congratulations on your purchase of the SIG RASCAL EP-49
ARF kit.  The legend of the RASCAL began with a small rubber-
powered free-flight model in the 1940s.  Adapted for modern radio
control, the RASCAL's classic good looks and dream-come-true
flying characteristics have made it the favorite everyday airplane
of thousands of R/C pilots.  

SIG offers the RASCAL design in several sizes.  This 49 inch
wingspan version blends the legendary RASCAL flying charac-
teristics with a state-of-the-art brushless electric power system.
Included in the kit is a 2410-09 Brushless Outrunner Motor, 18
amp speed control (ESC), and a performance matched 8.5x8 EP
propeller.  Add a 3-cell 850-1400 mah lipo battery pack and you
will have a marvelous little R/C ship with outstanding flight per-
formance that is a pure joy to fly.  And it's small enough to carry
around in your vehicle completely assembled and ready to fly al-
most anywhere, anytime!  

Assembly of your RASCAL EP-49 ARF is fast and simple when
following the detailed instructions in this manual.  A low parts
count and professional engineering ensure quick and easy as-
sembly.  All parts are CAD-drawn, laser-cut, and jig assembled,
which means that everything fits the way it should!  We urge you
to read this instruction manual completely before starting assem-
bly, to familiarize yourself with the parts and the assembly se-
quence.

ELECTRIC POWER SYSTEM
MOTOR (supplied):

Your RASCAL EP-49 comes with a powerful

90-watt brushless motor, ready to easily and quickly install using
the directions in this assembly manual.

ESC ELECTRONIC SPEED CONTROL (supplied):

An 18 amp

Brushless type Electronic Speed Control is included.  This ESC
is factory wired, with exception of the battery connector leads.

PROPELLER (supplied):

A SIG 8-1/2 x 8 EP propeller is 

furnished with this model.  This propeller provides excellent flight
performance throughout the model's flight envelope.

BATTERY PACK (not supplied):

The included motor and ESC

is designed to use 3S1P Lithium Polymer (LiPo) battery packs in
the 850-1400 mAh capacities.  Properly charged, these packs de-
liver excellent power and duration for the RASCAL EP-49.

NOTE:

As battery packs go up in capacity, so does their weight.

In turn, this can effect the recommended Center of Gravity loca-
tion for this model.  Use the pack size and capacity that best suits
the model in terms of the C.G. location.  See the "Balance Your
Airplane" section of this manual for more details.

BATTERY CHARGER (not supplied):  

FOR SAFETY AND

PERFORMANCE, CHARGE LITHIUM POLYMER BATTERIES
ONLY WITH A LITHIUM POLYMER BATTERY CHARGER!  

In addition to providing the critical charging profile needed to
safely charge lipo batteries, a lipo battery charger also includes
the capability of "balancing" the available voltage in the cells, en-
suring that the battery pack is at peak capacity at the end of the
charge cycle.  This translates to better flight times and a longer
life from the battery pack.

RADIO EQUIPMENT

The RASCAL EP-49 gets its great flight performance from many
factors, but two of the most important factors are its lightweight
and generous wing area.  The lighter the final weight is, the better
this airplane will fly!  Since this model is factory built and covered,
you can only realistically control the finished, ready-to-fly weight
by choosing the most appropriate radio equipment for a model of
this size.  In short, the flight performance of your RASCAL EP-49
will be directly controlled by the weight of the radio equipment you
choose to put in it.  Maximum performance can only be achieved
with lightweight components.

RECEIVER:

A small or "micro" size receiver should be used in

this model due to weight and size constraints.  In our flight tests
of the KADET EP-42B, we have used the following dual conver-
sion receivers:

                        

Receiver                         Weight

                      FMA M5 FM                     11 grams
                Hitec Electron 6 FM               19 grams
               Hitec Minima 2.4GHz             6.5 grams

SERVOS:

"Standard" size servos (the ones that come with most

sport radio systems) are too big and too heavy for the RASCAL
EP-49.  You will need smaller servos.  In our flight tests of the
RASCAL EP-49, we have used the following servos.

Servo

Weight

Torque

Hitec HS-55            7.9 grams              15 in/oz

Airtronics 94091         9.0 grams              18 in/oz

NOTE:

Any other brand of servo that is in the same size and

torque range will also work just fine.

SERVO CHORDS:  

You will need one Y-Harness Chord to con-

nect the two aileron servos together.  This allows you to operate
both aileron servos off of one receiver lead.  Every radio manu-
facturer has Y-Harness Chords available for their radio systems.
Also, depending on exactly how long the wires are on your aileron 
servos, you will most likely need two 6" Servo Extension Chords
to give you enough wire length to run through the wing.

NOTE:

In our prototype installations, we leave the single end of

the Y-harness plugged into the receiver permanently, and then,
unplug the two aileron servo extension chords from the Y-harness
when we remove the wing from the airplane.

COVERING MATERIAL

Your RASCAL EP-49 is covered with ORACOVER®, a premium
quality covering made in Germany, and sold in the U.S. by
Hanger-9 as Ultracote®.

Colors Used On Your Airplane

ORACOVER® #10 White (Ultracote® #HANU870)

and

ORACOVER® #29 Transparent Red (Ultracote® #HANU950)

or

ORACOVER® #39 Transparent Yellow (Ultracote® #HANU952)

Wrinkles?  After you remove the covered model parts from their
plastic bags, you may notice within the first couple days that some
of the covering material may become slack or wrinkled.  If that's
the case, there is no need to be alarmed.  The covering is not de-
fective!  Your RASCAL EP-49 was covered in a part of the world
that has consistently high humidity, and some of that moisture is
retained in the balsa wood when the parts were put in the bags.

2

Summary of Contents for RASCAL EP-49

Page 1: ... SIG Mfg Co Inc Wingspan 49 in 1245 mm Wing Area 324 sq in 20 9 dm2 Length 32 1 2 in 825 5 mm Flying Weight 22 25 oz 624 700 g Wing Loading 9 7 11 1 oz sq ft 30 33 g dm2 Radio Req 4 Channel Mini Receiver 4 Mini Servos ...

Page 2: ...ltage in the cells en suring that the battery pack is at peak capacity at the end of the charge cycle This translates to better flight times and a longer life from the battery pack RADIO EQUIPMENT The RASCAL EP 49 gets its great flight performance from many factors but two of the most important factors are its lightweight and generous wing area The lighter the final weight is the better this airpl...

Page 3: ... 11 blades Scissors Covering Iron and Trim Seal Tool Paper Towels Rubbing Alcohol for cleaning off excess epoxy glue KIT INVENTORY The following is a complete list of all parts contained in this kit Before beginning assembly we suggest that you take the time to inventory the parts in your kit 1 bag 1 Fuselage with Clear Plastic Windshield installed Elevator Rudder Pushrod Tubes installed 1 bag 1 R...

Page 4: ... place on the fuselage After checking the fit remove the wing AILERON HOOKUP For this section you will need the assembled Wing 2 Aileron Servos and appropriate Chords see radio notes at beginning of this book 2 Short Formed Wire Pushrods 2 Nylon Control Horns and 2 Nylon Pushrod Keepers 3 Note that the ailerons are permanently hinged in place Give each aileron a gentle pull to the rear to double c...

Page 5: ...e of the horn is right at the front edge of the aileron Follow these steps a First with a sharp hobby knife or razor blade shorten the pegs on the bottom of the control horns so the pegs won t poke through the cov ering on the top side of the ailerons Cut off half the length of the pegs b Hold the control horn in correct location on the aileron and when you have it in the correct position press do...

Page 6: ...the control horn mounting Puncture the cov ering material directly over these two holes on the BOTTOM of the elevator only to accept the two pegs of the control horn b Use a sharp knife to remove the covering material around the two holes where the control horn will sit c Glue the nylon control horn in place on the BOTTOM of the elevator using thick CA glue Apply a small amount of glue to the two ...

Page 7: ...e rudder only c Use a sharp knife to remove the covering material around the two holes where the control horn will sit see photo back in Step 9 of the elevator horn mounting d Glue the nylon control horn in place on the LEFT of the rud der with thick CA glue Apply a small amount of glue to the two pegs and a small amount of glue to the bottom of the control horn base itself Firmly press the horn i...

Page 8: ...Formed Wire Pushrods and 2 Nylon Pushrod Keepers 16 Mount the elevator and rudder servos in the fuselage using the screws that came with the servos a Begin by positioning the servos in place in the plywood servo tray built into the fuselage Make sure the ends of the servo arms line up with the plastic pushrod tubes already installed in the fuselage b Once you have the servos correctly positioned d...

Page 9: ...ve it The wire should slide in easily all the way in until it bot toms out in the slots b Remove the gear from the fuselage and use coarse sand paper to sand the wire everywhere it will contact the fuselage sides Then wipe the wire clean with a rag soaked in rubbing al cohol or paint thinner This will improve adhesion of the glue c Apply 5 minute epoxy into each landing gear slot on the in side of...

Page 10: ...nto the end of the shaft with it s hex end going on first The propeller will be put on later The other hard ware in the small parts bag is not needed for this installation 24 There are two small set screws holding the motor mount on the back of the motor shaft Use a 1 5mm hex wrench or ball driver to loosen the two set screws far enough to allow you to pull the mount off of the shaft 25 Using 3 M2...

Page 11: ...shown in the next photo RECEIVER BATTERY INSTALLATION For this section you will need the remainder of hook and loop tape your receiver the aileron Y Harness and a charged flight battery pack 30 You can mount the receiver either on the top or bottom of the plywood cabin floor using a piece of hook and loop tape to keep it in place We mounted ours on the bottom 31 Plug the aileron Y harness into the...

Page 12: ...u were sitting in the cockpit the motor shaft should turn clockwise when throttle is applied If your motor is turning in the wrong direction double check that you have the red black and white wires from the motor to the ESC plugged in correctly If they are correct red to red black to black white to white and the motor still turns the wrong direction simply switch two of the wires to change the dir...

Page 13: ...up tight against the rear lock nut Tighten it securely If you have some Locktite thread locking compound put a drop between the two nuts before you tighten them together b A short section of aluminum tubing is provided with the pro peller to sleeve down the hole in the prop hub to the same diam eter as the prop shaft Press the aluminum sleeve into the center hole of the prop as shown It s a tight ...

Page 14: ...eady for flight The flight battery must be installed in the fuselage and the propeller and spinner must be mounted in place when balancing the model Because the RASCAL EP 49 is a relatively small and light air plane the single most effective adjustment you can make to achieve correct balance is the weight of the battery pack and its location As mentioned in the beginning of this manual we rec omme...

Page 15: ...easy Don t get discouraged if you have a minor crack up Repair the damage and get back into the air as soon as possible FIRST TEST FLIGHT Choose a calm day with little or no wind for the initial test flights This is important in getting the model properly trimmed If there is too much wind you won t get a true reading on what the model is doing in the air The RASCAL EP 49 is capable of taking off f...

Page 16: ...nt liability insurance in case your R C model should ever cause serious property damage or personal injury to someone else ACADEMY OF MODEL AERONAUTICS 5161 East Memorial Drive Muncie IN 47302 Telephone 765 287 1256 AMA WEB SITE www modelaircraft org CUSTOMER SERVICE SIG MFG CO INC is committed to your success in both assembling and flying the RASCAL EP 49 ARF Should you encounter any problem buil...

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