SIGMATEK CP 733, Technical Manual

Page 1: ...CP 733 S DIAS CPU Unit Technical Manual Date of creation 06 12 2019 Version date 06 12 2019 Article number 20 004 733 E ...

Page 2: ...erved No part of this work may be reproduced edited using an electronic system duplicated or dis tributed in any form print photocopy microfilm or in any other process without express permission We reserve the right to make changes in the content without notice SIGMATEK GmbH Co KG is not responsible for technical or printing errors in this handbook and assumes no responsibility for damages that oc...

Page 3: ... Intel Atom E3827 processor The CPU unit is used to control S DIAS modules and has various interface connections such as CAN Gigabit Ether net EtherCAT Master and with two VARAN Out interfaces 14 status LEDs directly on the CPU unit provide current CPU status information A microSD card can be used to store program memory The CP 733 can be operated with two independent VARAN Managers The CP 733 doe...

Page 4: ...ty Guidelines 6 2 1 Symbols Used 6 2 2 Disclaimer 7 2 3 General Safety Guidelines 8 3 Residual Risks 9 3 1 Guidelines 9 3 1 1 EU Declaration of Conformity 9 4 Technical Data 10 4 1 Performance Data 10 4 2 Standard Configuration 11 4 3 Electrical Requirements 11 4 4 Temperature Sensor 13 4 5 Miscellaneous 14 4 6 Environmental Conditions 14 5 Mechanical Dimensions 15 6 Connector Layout 16 ...

Page 5: ...8 3 CAN Bus Data Transfer Rate 23 9 CAN Bus Termination 24 10 Buffer Battery 25 11 Exchanging the Battery 26 11 1 Exchanging the Battery 1 Option 26 11 2 Exchanging the Battery 2 Option 27 12 Process Diagram 28 13 Recommended Shielding 29 13 1 Wiring from the Control Cabinet to an External Component 30 13 2 Wiring Outside of the Control Cabinet 31 13 3 Shielding for Wiring Within the Control Cabin...

Page 6: ...IT Page 4 06 12 2019 13 5 Shielding Between Two Control Cabinets 34 14 Transport Storage 34 15 Status and Error Messages 35 16 Mounting 42 16 1 Dismounting 44 17 Maintenance 45 17 1 Service 45 17 2 Repair 45 18 Disposal 45 ...

Page 7: ...elp and training information as well as the appropriate accessories can be found on our website www sigmatek automation com Our support team is happily available to answer your questions Please see our website for our hotline number and business hours 1 2 Important Reference Documentation Design specification VARAN These documents can be downloaded from our website or obtained through SIGMATEK Sup...

Page 8: ... Indique un danger possible d un risque moyen de décès ou de graves blessures si les consignes de sécurité ne sont pas respectées CAUTION Identifies a low risk danger which can lead to injury or property damage if not avoided Indique un danger avec un niveau de risque faible des blessures légères ou des dommages matériels si les consignes de sécurité ne sont pas re spectées Hot surface warning Pro...

Page 9: ...t document can be found on our website If necessary contact our support Subject to technical changes which improve the performance of the devic es The following documentation is purely a product description It does not guarantee properties under the warranty Please thoroughly read the corresponding data sheets operating instruc tions and this system handbook before handling a product SIGMATEK GmbH...

Page 10: ...online availability indicated Maintain this manual in readable condition and keep it accessible for refer ence Operate the unit with devices and accessories approved by SIGMATEK only CAUTION Handle the device with care and do not drop or let fall Prevent foreign bodies and fluids from entering the device The device must not be opened otherwise it could be damaged Manipulez l appareil avec précauti...

Page 11: ...ct CP 733 conforms to the following European guidelines 2014 35 EU Low voltage guideline 2014 30 EU Electromagnetic Compatibility EMC guideline 2011 65 EU Restricted use of certain hazardous substances in electrical and electronic equipment RoHS Guideline The EU Conformity Declarations are provided on the SIGMATEK website See Products Downloads or use the search function and the keyword EU Declara...

Page 12: ...e battery buffered Internal memory DDR3 RAM 2 GByte DDR3L 1333 MHz Internal I O no Internal cache 1 Mbyte L2 Cache Interfaces 1x Ethernet1 10 100 1000 1x EtherCAT 10 100 2x VARAN Out Manager maximum cable length 100 m 1x CAN 1x USB 3 0 1x USB Device 2 0 Micro USB Type B 1x S DIAS EtherCAT Master Class A EtherCAT Master with distributed clock Data buffer yes SRAM battery buffered Status display no ...

Page 13: ...network with SIGMATEK hardware to a third party network without triggering the error mentioned above For use in local networks only not in telecommunication circuits 4 3 Electrical Requirements Supply voltage typically 24 V DC SELV PELV minimum 18 V DC maximum 30 V DC Supply voltage UL 18 30 V DC NEC Class 2 or LVLC Supply voltage Current consumption maximum total current maximum 3 0 A at 24 V Sup...

Page 14: ...ertified by an NRTL Nationally Recognized Testing Laboratory If several S DIAS modules are connected the total current of the S DIAS modules used must be determined and checked The total current of the 24 V supply on the S DIAS bus cannot exceed 1 6 A The total current of the 5 V supply on the S DIAS bus cannot exceed 1 6 A The specification for the current can be found in the module specific docu...

Page 15: ... Sensor There are two temperature sensors built into the CPU unit which can be read via the HW class In the temperature sensors the following temperatures cannot be exceeded Temperature sensor 1 environmental temp interfaces 90 C Temperature sensor 2 CPU 90 C ...

Page 16: ... 10 95 non condensing Installation altitude above sea level 0 2000 m without derating 2000 m with derating of the maximum environment temperature by 0 5 C per 100 m Operating conditions pollution degree 2 EMC resistance in accordance with EN 61000 6 2 industrial area EMC noise generation in accordance with EN 61000 6 4 industrial area Vibration resistance EN 60068 2 6 3 5 mm from 2 9 Hz 1 g 10 m s...

Page 17: ...12 2019 Page 15 5 Mechanical Dimensions Dimensions 40 2 x 147 7 x 193 6 mm W x H x D Mounting screws combination screws ISO7045 DIN7985 M5x16 8 8 Tx A2F Z7 Tightening torque 5 Nm DIN rail in accordance with EN 50022 35 x 7 5 mm ...

Page 18: ...CP 733 S DIAS CPU UNIT Page 16 06 12 2019 6 Connector Layout ...

Page 19: ... the autoexec lsl until the applica tion is running OFF when an error or reset occurs can be set from the application ON BLINKING OFF Status yellow OFF during start process during RUN status application running when an error or reset occurs can be set from the application ON BLINKING OFF Error red ON when error occurs BLINKS when an error or reset occurs OFF during start process during RUN status ...

Page 20: ...e malfunctions This may cause the device to malfunction It is also possible that these devices will not be detected at the USB port or function correctly Therefore it is recommended that every USB stick be tested before actual use Pin Function 1 CAN A LOW Encoding 2 CAN B HIGH 3 CAN A LOW 4 CAN B HIGH 5 GND Pin Function 6 24 V supply 7 24 V supply 8 GND 9 GND 10 GND Pin Function 1 5 V 2 D 3 D 4 GN...

Page 21: ...ter 1 RJ45 X5 Ethernet 10 100 RJ45 n c do not use X6 VARAN 1 RJ45 X7 VARAN 2 RJ45 X8 Battery Pin Function 1 DA 2 DA 3 DB 4 DC 5 DC 6 DB 7 DD 8 DD Pin Function 1 Tx 2 Tx 3 Rx 4 n c 5 n c 6 Rx 7 n c 8 n c Pin Function 1 Tx 2 Tx 3 Rx 4 n c 5 n c 6 Rx 7 n c 8 n c ...

Page 22: ...ed from the card holder for maintenance purposes only X10 USB Device 2 0 Micro USB Type B 6 2 Applicable Connectors Connectors X1 5 pin Phoenix Contact plug with spring terminal FMC 1 5 5 ST 3 5 grey blue with encoding on pin 1 Included with delivery X2 5 pin Phoenix Contact plug with spring terminal FMC 1 5 5 ST 3 5 grey blue without encoding Included with delivery X3 USB 3 0 Type A not included ...

Page 23: ...ed pair wires must be used for the CAN bus For wiring of ETH1 and ETH2 cables according CAT5e are recommended For VAR1 and VAR2 the prefabricated VARAN cables available from SIGMATEK in various lengths are recommended The low ohm shielding must be either connected either at the entry to the control cabinet or directly before CPU unit over a large surface cable grommets grounding clamps Noise signa...

Page 24: ...gned its own station number With this station number data can be exchanged with other stations connected to the bus In a CAN bus system however each station number can only be assigned once 8 2 Number of CAN Bus Participants The maximum number of participants on the CAN bus depends on the cable length termi nation resistance data transfer rate and the drivers used in the participants With a termin...

Page 25: ...0 m 01 500 Kbits s 80 m 02 250 Kbits s 160 m 03 125 kbits s 320 m 04 100 Kbits s 400 m 05 50 Kbits s 800 m 06 20 Kbits s 1200 m 07 1 Mbit s 30 m These values apply to the following cable 120 Twisted Pair Note For the CAN bus protocol 1 Kbits s 1 kBaud The Speed setting 00 is for ARM devices and with Intel x86 devices can lead to CAN communication problems under some circumstances For error free op...

Page 26: ...es This is necessary to avoid transmission errors caused by reflections in the line If the CP 733 processor module is an end module a terminating resistor is required which in this series can be activated is the software via the hardware class Alternatively it can be terminated by placing a 120 Ω resistor between CAN A Low and CAN B High ...

Page 27: ...voltage We recommend however that the battery be replaced annually to ensure optimal perfor mance If the device is not powered for two years the battery empties and should be replaced Battery order number 01 690 055 Use only batteries from RENATA with the number CR2032 CAUTION Fire and explosion hazard Slight to serious injuries can occur from incorrect use of the battery Do not recharge disassemb...

Page 28: ...u can now remove the battery from the holder Install the new battery Ensure the polarity is correct plus side toward heat sink 4 Next rotate the cover downward and tighten the screws CAUTION When exchanging the battery caution must be taken to avoid a short circuit since it could cause a defect in the terminal Lors du remplacement de la batterie il faut faire attention à éviter un court circuit ca...

Page 29: ...SRAM Save 2 Disconnect the ICP 733 power supply 3 Now follow the instructions for exchanging the battery in option 1 starting from step 2 4 Load the SRAM data from the Flash using the CLI command SRAM Load and set the time The time and date can be set through Time and Date If the data is not previously saved the settings in the CPU unit are lost ...

Page 30: ...CP 733 S DIAS CPU UNIT Page 28 06 12 2019 12 Process Diagram ...

Page 31: ... due to physical requirements the bus cables must be placed next to sources of strong electromagnetic noise It is recommended to avoid placing bus lines parallel to power cables whenever possible SIGMATEK recommends the use of CAT5e industrial Ethernet bus cables An S FTP cable should be used for the shielding An S FTP bus is a symmetric multi wire cable with unshielded pairs For the entire shield...

Page 32: ...xternal Component If the Ethernet lines are connected from a component to a node located outside the control cabinet the shielding should be placed at the entry point of the control cabinet housing All noise can then be deflected from the electronic components before reaching the module ...

Page 33: ...tional shield support is required A requirement therefore is that only IP67 modules and connectors can be used outside the control cabinet These components are very robust and noise resistant The shielding for all sockets in IP67 modules are electrically connected internally or over the housing whereby voltage spikes are not dissipated through the electronics ...

Page 34: ...d similar noise can be induced in a bus line Spike voltages are deflected over the me tallic housing of a RJ45 connector Noise is conducted through the control cabinet housing without further action from the electronic components To eliminate sources of noise during data exchange it is recommended that the shielding for all electronic components be con nected within the control cabinet ...

Page 35: ...cting Noise Generating Components With the connection of power components that generate strong electromagnetic interfer ence it is also critical to ensure correct shielding The shielding should be placed before a power element or group of power elements ...

Page 36: ...e This device contains sensitive electronics During transport and storage high mechanical stress must therefore be avoided For storage and transport the same values for humidity and vibration as for operation must be maintained CAUTION During transport temperature and humidity fluctuations may occur Ensure that no moisture condenses within or on the device Pendant le transport des fluctuations de ...

Page 37: ... using 2 system variables Runtime Remaining time SWRuntime Preset value for runtime counter Solution Optimize the application s cyclic task Use higher capacity CPU Configure preset value 03 POINTER Incorrect program pointers were detect ed before running the user program Possible Causes The program memory module is missing not programmed or de fective The program in the user program memory RAM is ...

Page 38: ...ory module Causes The program memory module is defective The user program is too large The program memory module is missing Solution Exchange the program memory module 08 RESET The CPU has received the reset signal and is waiting for further instructions The user program is not processed Info 09 WD DEFECT The hardware monitoring circuit watch dog logic is defective After power up the CPU checks th...

Page 39: ...e program is stopped and the CPU is currently receiving a new module or project Info 21 INVALID MODULE The CPU has received a module that does not belong to the project Solution Recompile and download the entire project 22 MEMORY FULL The operating system memory heap is too small No memory could be reserved while calling an internal function or an interface function is called from the application ...

Page 40: ... ERROR The LASAL Module or project cannot be loaded Solution Recompile and download the entire project 37 BOOTIMAGE FAIL URE A general error has occurred while loading the operating system Contact SIGMATEK 38 APPLMEM ERROR An error has occurred in the application memory user heap Solution Correct allocated memory access error 39 OFFLINE This error does not occur in the control This error code is u...

Page 41: ...NAL ERROR An internal error has occurred all appli cations are stopped Restart report error to SIGMATEK 65 FILE ERROR An error has occurred during a file operation 66 DEBUG ASSERTION FAILED Internal error Restart report error to SIGMATEK 67 REALTIME RUNTIME The total duration of all real time objects exceeds the maximum time the time cannot be configured 2 ms for 386 CPUs 1 ms for all other CPUs S...

Page 42: ...ernal program memory 97 USER DEFINED 2 User definable code 98 USER DEFINED 3 User definable code 99 USER DEFINED 4 User definable code 100 C_INIT Initialization start the configuration is run 101 C_RUNRAM The LASAL project was successfully started from RAM 102 C_RUNROM The LASAL project was successfully started from ROM 103 C_RUNTIME 104 C_READY The CPU is ready for operation 105 C_OK The CPU is r...

Page 43: ...nt class 117 C_COMPATIBLE An object with the same name and class exists but must be updated 224 LINKING The application is currently linking 225 LINKING ERROR An error has occurred while linking 226 LINKING DONE Linking is complete 230 OP BURN The operating system is currently being burned into the Flash memory 231 OP BURN FAIL An error has occurred while burning the operating system 232 OP INSTAL...

Page 44: ...IAS modules are mounted on the DIN rail as a block and secured with latches The modules must be mount ed horizontally module label facing up with sufficient clearance between the ventilation slots of the S DIAS module blocks and nearby components and or the control cabinet wall This is required to provide optimal cooling and air circulation so that functionality is ensured at the maximum operating...

Page 45: ... reach up to 70 C Il est à noter que la chaleur dissipée par les fentes d aération en fonction de la température ambiante peut atteindre jusqu à 70 C Despite the low minimum clearances of the CPU unit the greatest possible clearance be tween the heat sink of the CPU unit and the other objects in the control cabinet is recom mended to ensure the optimal cooling ...

Page 46: ...urn injury At the maximum permissible ambient temperature the outer temperature of the heat sink can reach 85 C Risque de brûlures A la température ambiante maximale admissible la température extérieure du radiateur peut atteindre 85 C 16 1 Dismounting ...

Page 47: ... sent for repair the panel should be transported in the original pack aging if possible Otherwise packaging should be selected that sufficiently protects the product from external mechanical influences such as card board filled with air cushioning In the event of a defect repair send the panel with a detailed error description to the ad dress listed at the beginning of this document 18 Disposal Wh...

Page 48: ...CP 733 S DIAS CPU UNIT Page 46 06 12 2019 Documentation Changes Change date Affected page s Chapter Note ...