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Operating manual - English

DELTA 2000 AY

Copyright Silca 1 998

5

3

MACHINE DESCRIPTION

DELTA 2000 AY is a professional key-cutting machine for ABLOY keys. The machine comprises the fol-

lowing main parts:

SAFETY DEVICE (X)

The device is conne cted to  a power plug with a d ifferential switch. power the key- cutting machine by 

pressing the switch (X1).

The warning light (X2) illuminates to indicate voltage in the plug (X3).

WARNING:

Switch (X1) is electromagnetic, in the event of a power failure it goes out automatically. When 
electricity is restored it must be reset manually to power the machine again by means of the plug 
(X3).

Fig. 6

MASTER SWITCH (D)

The motor and brush starting button is placed on the left side of the DELTA 2000 AY key-cutting machine. 

WARNING:

the switch is constantly illuminated to indicate that the machine is live.

MOTOR

The DELTA 2000 AY has a direct drive motor (I). The transmission unit comprises the motor, cutter and 

brush and is protected by a single cover (H).

MOBILE UNIT

The mobile unit comprises a carriage (B) which holds a code space setting device and a clamp for se-

curing the keys, with a code device for adjusting inclination (fig. 5, page 4)

The carriage (B) is fitted to the translation shaft and is moved manually by the operator.

It has been designed to avoid the accumulation of cutting dust or chippings.

The key-cutting machine has an inclined table which allows the chippings to collect in the special tray (C) 

placed under the carriage and easily removable for thorough cleaning.

Brush (J)

The brush is used to eliminate burrs caused by the cutting process and is made of safe materials.

Cutting tool (G)

The cutting tool is the part of the 

DELTA 2000 AY

 machine which cuts the key blank. The tool is in HSS 

super rapid steel and is protected by a special cover (H) to ensure safe operation.

Tracer point (F)

The tracer point is housed on the left-hand side of the machine base. Its depth settings are easily regu-

lated with the ring nut (F2).

Coded angle device

The device comprises:

- a  clamp (A1) connected directly to the inclination setting device, which acts as  a key 

centring device and tip stop;

- a  jaw (A2) with which to secure the key, activated by knob (A).

Coded spacing device

The code device comprises a knob (E2) to activate a graduated slide which determines the position of 

the various cuts.

X

X1

X2

X3

Summary of Contents for Delta 2000 AY

Page 1: ...D413450XA vers 3 0 Operating manual EN...

Page 2: ...ghts reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition march 2008 Printed...

Page 3: ...vironmental conditions 9 5 3 Positioning 9 5 4 Description of work station 10 5 5 Separate parts 10 5 6 Connection to the mains 10 6 REGULATION and USE of the MACHINE 11 6 1 Checking and setting 11 6...

Page 4: ......

Page 5: ...safely and efficiently CONSULTATION The contents of the manual are divided into sections relating to Ch Transport and handling 1 Description of machine and safety devices 2 3 4 5 Proper use of the mac...

Page 6: ...urther risks arising from the use of the DELTA 2000 AY key cutting machine PROTECTION AND SAFETY PRECAUTIONS FOR THE OPERATOR The DELTA 2000 AY key cutting machine is built entirely to standards The o...

Page 7: ...this will avoid knocks which could cause damage to the machine persons or things 1 3 Unpacking To remove the machine from the packing box carefully follow the illustrated instructions below Fig 4 Chec...

Page 8: ...utton E axis regulation grub screw E1 axis regulation locking screw E2 coded spacing device knob F tracer point F1 tracer point locking screw F2 adjusting nut F3 tracer point s group locking screw G c...

Page 9: ...device and a clamp for se curing the keys with a code device for adjusting inclination fig 5 page 4 The carriage B is fitted to the translation shaft and is moved manually by the operator It has been...

Page 10: ...el HSS MOTOR One speed single phase 230V 50Hz 1350 rpm 0 145 Kw SAFETY DEVICE standard with 230V key cutting machines on request for other voltages CLAMP rocker CARRIAGE MOVEMENT manual CARRIAGE RUN m...

Page 11: ...sumption of approx 0 19 kw and absorption of 1 5A The main parts of the electrical circuit are listed below 1 Safety device inlet 2 Safety main switch 3 Warning light 4 Wiring clip 5 Machine inlet 6...

Page 12: ...ement parts DELTA 2000 AY is supplied with a full range of accessories The accessories provided by Silca are all that is necessary to carry out the operations for which the machine is designed code D3...

Page 13: ...mage 5 2 Environmental conditions To ensure that the best use is m ade of the key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided the conditions...

Page 14: ...parate parts The detachable parts of the machine are packed separately and must be fitted to the DELTA 2000 AY by the operator as follows POWER CABLE First connect the safety device X to the key cutti...

Page 15: ...ng proceed as follows WARNING disconnect the machine from the mains 1 set up the coded spacing device fig 5 page 4 by means of the knob E2 so that the indicator 5 is aligned with position 2 fig 11 2 p...

Page 16: ...adjustment is necessary adjust axial gauging in the way described above Axial gauging regulation 5 loosen the screw F3 locking the tracer point unit fig 5 page 4 6 use the lateral brush J to turn the...

Page 17: ...first cut and the tip of the key This distance can be 3 or 5 mm fig 10 A To cut keys with 3 mm use mark 3 on the locator Fig 11 as a reference for positioning the key For 5 mm keys use mark 5 To code...

Page 18: ...ctions below never carry out maintenance or servicing with the machine switched on always remove the mains plug follow all the instructions in the manual to the letter use original spare parts always...

Page 19: ...tracer point 4 re gauge the machine as described in Ch 6 page 11 Fig 16 7 4 Replacing the fuses WARNING unplug the machine from the mains 1 detach the wiring from the machine plug 2 turn the key cutti...

Page 20: ...y the manufacturer that is to say the subject which was the first to introduce and market new equip ment that replaces previous equipment when the user decides to eliminate equipment placed on the mar...

Page 21: ...anufacturer or in the special Service Centres recommended by Silca On the back cover of this manual is a list of t he manufacturer s addresses listed below are the addresses of specialised Service Cen...

Page 22: ...following European Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 5...

Page 23: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group...

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