Silca Optika, Operating Manual

Page 1: ...Operating manual D433712XA vers 6 0 EN ...

Page 2: ...ghts reserved No part of this publication may be reproduced or used in any form or by any means photocopying microfilm or other without the written permission of SILCA S p A Edition February 2017 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy ...

Page 3: ... 5 4 Fitting or removing the key into or from the clamp 11 5 4 1 Key insertion 12 5 4 2 Bit key insertion with ligth shade device 12 5 4 3 Key removal 12 5 4 4 Fitting of SHOULDER STOP key with adapter code D737017ZB 14 6 INSTRUCTIONS FOR USE 15 6 1 Key search 15 6 1 1 KEY POSITIONING 16 6 1 2 STEP 1 VIEWING THE CUTS 17 6 1 3 STEP 2 VIEWING THE PROFILE 18 6 1 4 SPECIAL CASES 21 6 1 5 SUPPLEMENTARY...

Page 4: ...EA 43 6 4 7 3 CHECK CUTS AREA 44 6 4 7 4 TELECAMERA and LED 44 6 4 7 5 DISPLAY 44 6 4 7 6 KEYBOARD 44 6 4 8 UPDATING OPTIKA INTERNAL PROGRAM 45 6 4 9 SERVICE MENU 45 7 MAINTENANCE 46 7 1 Clamp replacement 46 7 2 Clamp cleaning 47 7 3 Check machine gauging 47 7 4 Knob replacement ESC ENTER 47 8 DISPOSING OF MACHINE 48 9 AFTER SALES SERVICE 49 9 1 How to request service 49 Appendix 1 ELECTRIC DIAGRA...

Page 5: ...contents of the manual are divided into sections relating to Transport and handling 1 Machine description and safety 2 3 4 Proper use 5 6 Maintenance 7 Technical terms Common technical terms are used in this manual To assist those with little experience of keys below is an illustration of the terms most frequently used Fig 1 1 Head 2 Neck 3 Shoulder 4 Blade 5 Tip 6 Back 7 Cutting 8 Stem 9 Bit 10 T...

Page 6: ... maintenance We therefore recommend protecting the manual from damage in a safe sheltered place easily to hand for quick consultation Further risks There are no further risks arising from the use of the OPTIKA device Protection and safety precautions for the operator The OPTIKA èdevice is built entirely to the Machine Directive The operations for which it has been designed are easily carried out a...

Page 7: ... the machine from the packing box 1 Open the box without damaging it so that it may be used again removals dispatch to manufacturers for repairs or servicing 2 Remove the upper protective panel A and the two blocks B and C 3 Check the contents of the box which should comprise 1 OPTIKA device enclosed in protective shells 1 power supply unit 1 accessories kit 1 set of documents including operating ...

Page 8: ...ools provided by Silca are those necessary and sufficient for carrying out the operations involved Power supply unit Serial cable Power cable Light shade device for bit and pump keys Setting template Z23 CD rom Key Reader Program Cleaning tools clamp cleaning brush key cleaning brush ...

Page 9: ... keys subject to their being included in the Silca database With a cut key the profile is read properly and recognized only if the cuts have not touched or altered the part used for recognition Example fig 4 Fig 4 Shoulder stop keys are managed only in KEY MATCHING mode and need an optional adapter flat keys head stop flat keys tip stop male bit keys female bit keys keys pump shoulder stop bit key...

Page 10: ...abandon the operation in progress Fig 6 STAND BY When the device is connected and switched on it remains on as it does not have a master switch If it is not used within approximately 5 minutes of switching on it automatically goes onto stand by the display goes black and key illumination goes off This also happens when the device is left in order to carry out a search for a key In any case just pr...

Page 11: ...parts Fig 7 OPTIKA device A Key clamp B Clamp opening lever C Display D ENTER Knob push button E ESC Knob push button F Illuminators G Power supply socket H Serial receptacle I USB receptacle slave L Double USB receptacle master M Power supply unit Fig 8 B A C E D F M I H G L ...

Page 12: ...he right voltage and by means of a properly earthed differential switch 4 3 Environmental conditions The OPTIKA device uses a series of instruments whose operation could be significantly affected by the environment in which they work The most suitable conditions for the device are Temperature between 10 C e 40 C Relative humidity 60 Max without condensation It is in any case advisable to avoid exc...

Page 13: ...facilitate use and maintenance leave a clearance of at least 200 mm round the device fig 10 Check that the machine is firmly placed and steady its horizontal position avoids obstacles during reading ATTENTION make sure the device power supply unit voltage is suitable for your power supply which should be earthed and provided with a differential switch Fig 10 4 5 Description of work station The dev...

Page 14: ...software update To update Optika s software refer to instructions in chapter ch 6 4 8 page 45 5 2 Interface flow on the machine Optika comes with a graphics display of 5 lines and 20 characters 2 knobs push buttons that move the display pointer up down right left functions are confirmed by pressing the knobs Fig 11 5 3 Initial operations When the device is turned on the display will show the follo...

Page 15: ...the brush provided The key must be of the required type see ch 3 The key must not be all black plastic or surface treatment For bit double bit and pump keys the light shade adapter must be fitted For bit keys with shoulder stop use the special adapter for reading cuts and do not use the light shield adapter as profile reading and searching for this type of key are not managed The key must be intac...

Page 16: ...on with ligth shade device Opening the light shade device Hold the side of the adapter and lift the closing tab Closing the light shade device Insert the key to be dimmed and close the adapter by lowering the lever until it clicks into place Fig 14 light shade device 5 4 3 Key removal Removing Note the key must be removed only when the clamp is open Removing it with the clamp closed will damage th...

Page 17: ...Optika Operating manual English Copyright Silca 2017 13 Fig 16 Fig 17 Fig 18 NO YES NO YES NO YES ...

Page 18: ...r B on the clamp and fit the adapter all the wayup against the illuminators fig 20 2 With the lever down fit the key with its stop up against the stop on the adapter fig 21 ATTENTION the bit must be facing left 3 Release the lever and proceed with the operation in question Fig 19 Fig 20 Fig 21 adapter for shoulder stop keys D737017ZB B ...

Page 19: ...are key not Silca when the Silca comparatives are not known by finding the corresponding reference if in the Silca database This function also reads cuts that can be used in the Key Comparison function Press ENTER the display will show Turn the ENTER knob to select the type of key to be searched for the description will be highlighted by a yellow strip over black characters Press the ENTER button ...

Page 20: ... channels The key stop must be past the illuminators The end of milled channels must be beneath the illuminators The bitting of single side keys must face left The bit must go past the illuminators A minimum of 10 mm of stem must be inserted The key stem must be entirely surrounded by the light shade device Example FLAT TIP STOP Example BIT KEY illuminators illuminators light shade end of milled c...

Page 21: ...htly so that the key advances well into the clamp If in the view of the key on the display male and female bit the left hand bar referred to inserted key is not fully upwards try pushing the key head gently to insert the key into the clamp When the fitting bar is fully up do not push the key any further If the top bar shown on the display is not a fine line turn the clamp slightly to the right or ...

Page 22: ...e key head so that it advances well into the clamp or pull it out slightly The end of milled channels must be beneath the illuminators in any case So metimes the profile and the surface condition of the key do not allow it to ex tend completely the left hand bar could be half way With a left hand bar below 70 of the total key recognition is either not good and or wrong If the upper bar is not a th...

Page 23: ...tly to the left or right until the top bar shows a thin line fig 23 Make sure the profile outline is well defined with reference to the profile luminosity bar Press the ENTER button to start a search A few seconds later the display will show the result of the search comprising a list of the keys found Examples Fig 25 Fig 26 ENTER Groups of keys found Identical keys profile stem bit ESC 2nd group 1...

Page 24: ...gives no results the display will show the following message The search has produced no results Among possible causes incorrect positioning of the key search parameters too strict no Silca reference matches the key blank read It is advised to correctly reposition the key by following all the instructions previously explained see ch 6 1 1 and read the key again If the second search produces no resu...

Page 25: ...ig 27 1 and the cursor is in the right position 2 Align the upper bar and press ENTER in this way the stem length reading is precise 3 Pull the key out slightly fig 27 2 release the clamp opening lever to keep the key in place then with the alignment bar centred and illumination bar up press ENTER Fig 27 b VEHICLE KEY WITH LASER TYPE CUTS With a cut key the profile is read properly and recognized ...

Page 26: ...lly upwards referred to inserted key pro ceed as follows 1 STEP 1 fit the key into the clamp without the light shade device and try to view a sufficient amount of stem fig 29 B 2 press ENTER 3 remove the key and fit the light shade device 4 STEP 2 fit the key again with the light shade device fig 30 B and press ENTER Fig 29 Fig 30 oscuratore adattatore B A NO YES STEP 1 Viewing the CUTS device lig...

Page 27: ...ength It is particularly useful when the stem or bit length is altered The function is only available for shoulder stop flat keys and all types of bit double bit and pump keys By pressing ENTER the following message will appear Press ENTER to start the search 3 PROFILE INFO Press ENTER a list will appear of references to spare key manufacturers different from the Silca reference blank found by sea...

Page 28: ...HILMNOPQRSTUVZXYWKJ _ Hook 0123456789ABCDEFGHILMNOPQRSTUVZXYWKJ _ MAX limit for fields Name max 14 characters Make max 14 characters Hook max 8 characters To delete the last edited character select the character bottom right of the display and press ENTER To save a text press ESC to exit then press ENTER to confirm To save a read profile select the Save symbol disk and highlight by turning the ENT...

Page 29: ...lca S p A The profile of a loaded key can be saved by associating it to its manufacturer 6 SEARCH TYPE Press ENTER to view the message Turn the ENTER knob to select the required setting Press ENTER to confirm the setting the display will also show the selection symbol Press ESC to return to the previous menu and press again to repeat the search using the parameters of the new setting selected Note...

Page 30: ...trical cuts different cuts on the 2 sides Dimple keys Laser type keys Special bit keys special female front stop and special square stem with unusual stems or bits Bit keys with shoulder stop This type of key is run only in Key matching and Key copy modes and requires the use of a special adapter Use of the adapter is explained in ch 5 4 4 page 14 Special keys as indicated in the following chart N...

Page 31: ... 4 Turn the ENTER knob to New reading and press ENTER to confirm the display will show 5 Fit the original key Fig 31 6 Before confirming the reading operation press the ENTER button to make sure the key is properly aligned the top yellow bar must be just a vertical line If not follow the instructions in ch 6 1 7 Confirm with ENTER a few seconds later the display will show Fig 32 8 Make sure the le...

Page 32: ... copy MUST BE FITTED FACING THE SAME WAY i e the cuts and profiles must be properly overlaid fig 33 and fig 34 If not the results of comparison will be negative or the following message will appear Fig 33 Fig 34 To obtain a correct match rotate the key of 180 Insert copied key Insert copied key ORIGINAL KEY COPY COPY NO YES ORIGINAL KEY COPY COPY NO YES ...

Page 33: ...yellow bar must be just a vertical line 12 Confirm with ENTER a few seconds later the display will show 13 Make sure the left hand yellow bar should point upwards as much as possible If not follow the instructions in ch 6 1 14 Confirm with ENTER a few seconds later the display will show the matching result Examples L 2707 L 2419 left hand bar profile luminosity left hand bar profile luminosity ...

Page 34: ...inch 0 25 cuts on the key compared with the cuts on the original key are higher by 0 25 mm 0 0095 inch 0 03 cuts on the key compared with the cuts on the original key are closer to the head by 0 03 mm 0 0012 inch 0 10 cuts on the key compared with the cuts on the original key are closer to the tip by 0 10 mm 0 0038 inch Press ENTER the display will show the profile Smiling face indicates positive ...

Page 35: ...ed key is higher than the one on the original key down arrow indicates that the tooth on the copied key is lower than the one on the original key left hand arrow indicates that the selected interaxis on the copied key is more to the left than the corresponding interaxis on the original key right hand arrow indicates that the selected interaxis on the copied key is more to the right than the corres...

Page 36: ...matching function eg 2nd 3rd 4th copy compared to the original key MATCHING TYPE Values table 0 01mm FLAT KEYS spaces depths Standards set by Silca Cannot be edited FINE 15 0 004 10 0 004 Standards set by Silca Cannot be edited STANDARD 30 0 008 20 0 008 Values set or to be set by customer BY USER 35 35 ...

Page 37: ... key compared with the cuts on the original key are deeper by 0 03 mm 0 0012inch 0 31 cuts on the key compared with the cuts on the original key are higher by 0 31 mm 0 012 inch 0 01 cuts on the key compared with the cuts on the original key are closer to the head by 0 01 mm 0 0004 inch 0 03 cuts on the key compared with the cuts on the original key are closer to the tip by 0 03 mm 0 0012 inch Tur...

Page 38: ...e comparison param eters up arrow indicates that the tooth on the copied key is higher than the one on the original key down arrow indicates that the tooth on the copied key is lower than the one on the original key left hand arrow indicates that the selected interaxis on the copied key is more to the left than the corresponding interaxis on the original key right hand arrow indicates that the sel...

Page 39: ...ATCHING ERRORS 13 and 14 It happens when there isn t a correct alignment between the two keys in terms of spaces and depths references The possible causes could be keys too different or not compatible ERRORS 15 and 16 It happens when the device SW can t calculate the average error of spaces and depths of the cuttings The possible causes could be the keys are too different or the gap between the tw...

Page 40: ...ssage appears only In Comparison from last reading when no bitting has been previously saved for the comparison Among possible causes no key is been actually read previously the reconstruction of the bitting previously read is not correct Repeat the comparison of the original and copy key as a Comparison from new reading The reading of the bitting is wrong Reposition the key and read again No cut ...

Page 41: ...key to be cut make sure that the key cutting machine is live the key cutting machine is not in motion OPTIKA and the key cutting machine are con nected with a serial cable with adapter found in the OPTIONAL KIT fig 40 Fig 40 The cuts on the key to be read with Optika can be transmitted to the key cutting machine in the following ways 6 3 1 Transmission from main menu In the main menu select the Ke...

Page 42: ... key profile are shown press ENTER to access the following menu 1 select the item Key copy 2 press ENTER 3 the menu for entering material and number of pieces will appear 4 continue as described above 6 3 3 Possible errors during communication with the key cutting machine Appears during transmission when the key cutting machine is unable to receive data because it is on start up or in motion Appea...

Page 43: ...ion the display will show a list of all the languages available on the device Turn the ENTER knob clockwise or anticlockwise to select a language field illuminated Press the ENTER knob to view the selection asterisk Press ESC to go back to the previous menu the language remains the one already in use Note to make the chosen language operative disconnect the device and wait 10 seconds before starti...

Page 44: ...e key data to be edited After selecting a key press the ENTER knob and the display will show the following message The same window will appear for entering data in the save profile function Delete profile user keys After confirmation of this function the display will show a list of the keys loaded into the database After selecting the profile press the ENTER knob and the display will show the foll...

Page 45: ...nction the display will show The possible settings Fine Standard Extended have been designed and defined by Silca to provide fine medium or extended compatibility According to the set search parameter the result will show a few or many key blanks 6 4 6 MATCHING TYPE User key memory Max profiles 300 Used 1 Free 299 Select search type Fine Standard Extended Select matching type Fine Standard By User...

Page 46: ...ay will show a list of all the tests available If there are problems the display will show the type of fault 6 4 7 1 CHECK ADJUSTMENT Note we recommend that you perform this procedure at least once a year This function is used to check machine gauging 1 Fit the Z23 template as if it were a flat key making sure that the special stop is facing downwards and butting against the illuminator fig 41 Fig...

Page 47: ...flashing every flash should correspond to one position The positions must vary from maximum opening to closed including the intermediate positions Note It is important that the clamp is on one position every time the led flashes and is re positioned before the next flash The procedure can be repeated a number of times if you are not sure it has been carried out properly Detected values dL 0 030001...

Page 48: ...t to the far left including the intermediate positions ATTENTION do not open the clamp during rotation Note It is important that the clamp is on one position every time the led flashes and is re positioned before the next flash The procedure can be repeated a number of times if you are not sure it has been carried out properly Press ESC to go back to the previous menus 6 4 7 4 TELECAMERA and LED N...

Page 49: ... Machine table menu 3 click on the Advanced button 4 select the USB flash memory tab and follow all the instructions there reported 5 once the pen drive has been prepared select SW Upgrade from Optika s Options menu C LOADING OPTIKA s INTERNAL PROGRAM FOLLOWING A STATE OF RECOVERY 60 minutes When Optika shows the following message at startup It Is possible to recover the internal program at these ...

Page 50: ... mains power supply Before replacing parts read carefully all the instructions given Use only original spare parts Check that screws and nuts removed in order to replace parts are properly tightened Work in an environment with temperature of 10 to 40 C and relative humidity of approx 60 The work bench should be clean free from anything not strictly necessary and covered with shock proof material D...

Page 51: ...rush provided see ch 2 page 4 To simplify this operation turn the clamp upside down 7 3 Check machine gauging With device connected fit the Z23 template into the clamp see ch 6 4 7 1 ch 6 4 7 2 and ch 6 4 7 3 7 4 Knob replacement ESC ENTER 1 Unplug the power supply unit 2 Pull the knob upwards simply pressed in 3 Fit the new knob paying attention to the shaped part of the pin Fig 43 ...

Page 52: ...he manufacturer that is to say the subject which was the first to introduce and market new equip ment that replaces previous equipment when the user decides to eliminate equipment placed on the market before 31 December 2010 at the end of its useful life and replace it with an equivalent product designed for the same use In this latter case the user may ask the manufacturer to collect the existing...

Page 53: ...he manufacturer or in a Silca authorized Service Centre On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of Silca authorized Service Centres 9 1 How to request service The guarantee attached to the OPTIKA device ensures free repairs or replacements of faulty parts within 24 months of purchase All other service calls must be arranged by the c...

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Page 55: ...Operating manual English OPTIKA Copyright Silca 2017 Appendix I Appendix 1 ELECTRICAL DIAGRAMS The following pages contain the electrical diagrams for the OPTIKA device described in this manual ...

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Page 57: ...O 1 2 3 4 Presa alimentazione Power supply socket Steckdose Speisegerät Prise alimentation Toma de alimentación U1 J2 U21 L9 L10 R1 F1 P2 P1 U1 J1 1 Inlets Outlets Board Mutterkarte Carte mère Ficha madre Karte Eingang Ausgand Fiche Entrées Sorties Ficha Entradas Salidas Encoder board Encoder Karte Fiche Encoder Ficha Encoder Objective board Objektiv Karte Fiche objectif Ficha objetivo Cablaggio i...

Page 58: ...AMARILLO ROJO Illuminators outlet board Illuminatoren Ausgang Karte Fiche sortie illuminateurs Ficha salida iluminadores From illuminators wirig Von Verkabelun g Illuminatore m De câblage illuminateu rs de cableado iluminadore s Upper illuminator Oberer Illuminator Illuminateur supérieur Iluminador superior Illuminatore inferiore Lower illuminator Unterer Illuminator Illuminateur inférieur Ilumina...

Page 59: ...438 9136 FAX 0438 913800 Declares under its own responsibility that the Reader model OPTIKA complies with the requirements of the following European Directives European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55022 EN 55024 EN 61000 3 2 EN 61000 3 3 Standards General Manager Basic Production Center ...

Page 60: ...H Siemensstrasse 33 42551 VELBERT Phone 49 2051 2710 Fax 49 2051 271172 E mail info silca de www silca de Central America Mexico Guatemala Belize El Salvador Honduras Nicaragua Costa Rica Panama Corporación Cerraiera Alba S A de C V Kaba Mexico Prolongación avenida independencia 14 Bodega 5 Col Los reyes Tultitlán Estado de México C P 54915 Phone 01 55 5366 7200 E mail informacion mexico kaba com ...