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MAINTENANCE PROGRAM 

 

 

Summary of Contents for SCUTUM S02

Page 1: ...1 USER MANUAL SCUTUM S02 ...

Page 2: ...2 GENERAL CONTENTS 1 General characteristics of the vehicle 2 Technical specifications of the battery and charger 3 Maintenance program 4 Warranty of the Vehicle and the battery ...

Page 3: ...S 2 3 FUSE BOX 2 4 REAR WHEEL MOTOR 2 5 LIGHTS 2 6 UNDER SEAT STORAGE COMPARTMENT 2 7 TAIL BOX 3 CONTROLS 3 1 LEFT SWITCH CONTROLS 3 2 COMBINED BRAKE AND REGENERATIVE BRAKE 3 3 RIGHT SWITCH CONTROLS 3 4 IGNITION SWITCH 3 5 KEY GUARD 4 INSTRUMENT PANEL 4 1 SPEEDOMETER 4 2 PANEL 5 DISPLAY 5 1 MAPING OF THE ELECTRIC MOTOR 5 2 SERVICE 5 3 READY AND BATTERY MOTOR AND CONTROLLER TEMPERATURES 5 4 VEHICLE...

Page 4: ...tery nominal voltage 2200 kWh 44 Ah Lithium ion cells 19 5 Kg 48 V 4200 kWh 82 5 Ah Lithium ion cells 30 2 Kg 48 V 5500 kWh 107 3 Ah Lithium ion cells 35 8 Kg 48 V Charger Type Standard charging time On board 600 W 3 hours 100 On board 600 W 6 hours 100 On board 600 W 8 hours 100 Riding modes maximums 2 kWh Pack 1 4 kWh Pack 2 6 kWh Pack 3 Maximum speed Maximum range E 25 km h E 65 km C 40 km h C ...

Page 5: ...Front rear suspension Suspension 13 X3 5 130 60 13 1 8 bar 2 5 bar 220 mm disc Hydraulic with 232 oil Front telescopic fork Accessories optional Tail boxes Document holder on leg guard Windshield Smartphone support and charger Factory remote connection Electronic data registers Safety Protection against short circuits Protection against voltage dips and surges Protection for low and high voltage P...

Page 6: ...dentify your scooter The VIN standard is established by the ISO laws The VIN is required when ordering spare parts The VIN is stamped on the steering pipe below the plastic cover It is engraved directly on the frame To access the VIN remove the plastic cover by applying pressure to the upper part of the cover ...

Page 7: ...um permitted noise level and the rpm The label is at the rear of the scooter towards the right side very close to the wheel 1 3 MAXIMUM PERMITTED LOAD The maximum weight of this scooter is 315 kg including the rider and the maximum carrying capacity This weight limit is shown in all the specifications tables ...

Page 8: ...imum Total Load 170 kg Maximum Load in Central Zone Not Specified Maximum Capacity in Under Seat Storage Compartment 3 7 Litres Maximum Capacity in Tail Box 75 kg Center of the scooter Underseat luggage compartment Space for a rear box ...

Page 9: ...9 2 GENERAL COMPONENTS The general components of this scooter are Front fender Speedometer Rear Mirrors Seat Front wheel Battery Sidestand Mainstand Rear wheel Motor Break light Blinkers ...

Page 10: ... MAIN STAND The main stand is underneath the scooter centre line This stand is used to keep the scooter in a vertical position To lower the stand push the arm down with one foot while slowly pushing the scooter forwards and upwards The main stand is used when the ground is even and flat and when the scooter is going to be parked for a long period of time Both stands are reinforced at the fastening...

Page 11: ... are correctly adjusted It is possible to adjust them just by moving the plastic part 2 3 FUSE BOX The fuse box is below a protective cover inside the under seat storage compartment If any electronic anomalies are detected please contact your official dealer ...

Page 12: ...ing capacity in this compartment is 3 7 litres The power cable for charging the vehicle is also stored in this compartment 2 4 REAR WHEEL MOTOR This scooter has a 100 electric motor on the rear wheel with Brushless HUB technology with direct transmission and cooled by air It has a power of 4000 W and reaches a maximum speed of 80 km h 2 5 LIGHTS All the lighting on the scooter is LED based includi...

Page 13: ...is scooter has a platform suitable for fitting a tail box with a maximum carrying capacity of 75 kg designed for the safe assembly of boxes with different specifications Scutum has a 200l Box that can be installed in the scooter ...

Page 14: ...14 3 CONTROLS Left Switch Controls Right Switch Controls Rear brake Parking brake Front brake regenerative brake Throttle Ignition Key guard ...

Page 15: ...ult with the selector switch in position 1 The blue light on the speedometer does not light up when the selector switch is in position 1 o Position 2 MAIN BEAM HEADLAMP To switch on the main beam headlamp press the upper part of the switch The blue light on the speedometer lights up when the selector switch is set to position 2 Position 1 Position 2 ...

Page 16: ...button to reset the position of the turn signal switch Horn Press the red button to sound the horn Reverse speed selector switch This scooter has a reverse speed To operate reverse speed press and hold the button behind the left brake lever and gently accelerate Proceed with caution especially the first time This operation helps to manoeuvre the scooter when parking or when reversing out of a park...

Page 17: ...17 Run Button Rear Selector Switch Lights Selector Switch Turn Signals Horn ...

Page 18: ... How to brake using the regenerative brake 1 Press the first part of the front brake lever right to activate the regenerative brake This system electronically brakes the rear wheel and regenerates energy to the battery 2 If you continue pressing the brake lever the front wheel brake is activated the greater the pressure the greater the force of the mechanical braking Braking with the regenerative ...

Page 19: ...ed in specific cases Frequent use of the SPORT mode reduces the scooter s range total range in Km with load due to the increased power consumption and may also result in overheating of the engine battery leading to reduced performance or the disconnection of the scooter ECO E this mode offers a more relaxed style of riding with limited speed and acceleration The speed is limited to 45km h This mod...

Page 20: ...cooter can be moved It is possible to work on the motorcycle in safety IGNITION All functions are ready for use The Scooter is ready to be ridden if the MODE button is held down for one second READY is displayed on the speedometer and a green LED lights up In this position the key cannot be removed 3 5 KEY GUARD CLOSED Place the interior side section of the key in the groove Turn anticlockwise to ...

Page 21: ...harging 4 INSTRUMENT PANEL Speedometer Panel 1 Speed Indicator 2 Mode 3 Trip 4 Stand 7 Low Battery 8 Right Turn Signal 9 Reverse Speed 10 Dipped Beam 11 Diagnosis 12 Left Turn Signal 13 Screen 5 Temp warning ...

Page 22: ...ressing the button for at least 2 seconds TRIP1 The value is deleted each time the engine is switched off up to 999 9 km TRIP2 Deleted only by the user up to 999 9 km To change the hour of the clock you have to see in the display ODO press MODE until it appears then press MODE and TRIP simultaneously until the first number starts to blink Pressing the MODE button will increase its value and mainta...

Page 23: ...s displays the true operation of all the segments of the screen as in the figure above but with other data Different screen views are possible Odometer 7380 TRIP 2 286 0 and the battery charge level 82 Operating time 10 h 48 m 48s and the current battery charge level 38 ...

Page 24: ... switched on 3000 km remaining until service 5 2 SERVICE When the ignition is on the kilometres miles remaining until the next service are displayed for 2 seconds Service Km 1st 1500 2nd 5000 3rd over 10000 If there are 0 kilometres remaining the icon is displayed permanently until the service is performed Read the maintenance section in the manual for further information ...

Page 25: ...he green controller LED is lit Vehicle temperatures displayed on the speedometer together with the high temperature warning This warning flashes when the component reaches a temperature close to the non optimum operating temperature When the LED remains lit this indicates that the temperature is not suitable for operation Engine temperature E Controller temperature C Battery pack temperature b ...

Page 26: ...ed on the screen together with the battery percentage When the vehicle has finished charging the words Charge Ended are displayed on the screen together with the percentage which is 100 5 5 SPEEDOMETER ERRORS When the speedometer detects a problem in the communication with the vehicle an error message is displayed ...

Page 27: ...27 TECHNICAL SPECIFICATIONS BATTERY AND CHARGER ...

Page 28: ...3 CONNECTING THE CHARGING UNIT 4 HOW THE TEMPERATURE AFFECTS THE PERFORMANCE OF THE SCOOTER 5 LOW TEMPERATURE LIMITS 5 1 DISCHARGING 5 2 CHARGING 5 3 BATTERY CHARGE INDICATOR IN 6 RANGE 7 BATTERY WARNINGS 7 1 FIRST AID MEASURES 7 2 FIRE PROTECTION MEASURES 8 CHARGER 9 CONTROL SYSTEM ...

Page 29: ...fied The battery requires charging It should be connected when it is convenient to do so This is known as convenience charging Warning Never leave the battery box open This may be dangerous and will void the warranty Only the original charger may be used otherwise the warranty will be voided It is possible that the battery charge indicator no longer reflects the true charge This is due to a memory...

Page 30: ...capacity due to the useful life of the lithium batteries The charging process is necessary to regulate the performance of the battery over the long term and also in periods of reduced use To increase the battery safety the chemical used is NMC which guarantees optimum performance a high number of life cycles in comparison with other chemicals and greater stability above high limits of operating co...

Page 31: ...ry depending on the temperature The charger does not charge the battery if the temperature of the cells is above 55ºC or below 6ºC 3 CONNECTING THE CHARGING UNIT Connect the unit in the order specified as follows 1 Open the seat 2 Connect the charger to the power supply This scooter is supplied with an On board charger therefore it is only necessary to plug the cable into the plug 0 90 Approx 5 h ...

Page 32: ...URE AND SPEED ACCORDING TO THE DISTANCE TRAVELLED Conditions Weight of rider 75 kg Straight road No wind Same motorcycle and battery 3 kWh battery pack Blue graph Cold Ambient temperature 10 ºC Battery Pack Initial temperature 2 ºC Red Graph Hot Ambient temperature 20 ºC Battery Pack Initial temperature 31 ºC ...

Page 33: ...e motorcycle in high temperatures travels more than 60 km while in low temperatures it travels only approximately 50 km with reduced energy Temperature Battery Pack ºC Distance km Speed Km h Distance km Cold Hot ...

Page 34: ...temperatures that the scooter is left connected to the power supply so that the vehicle is charging and the batteries are maintained at the correct temperature level for normal riding The Scooter cannot be charged at a BP temperature of less than 5 ºC Charging will start once the heater has warmed the battery If the initial temperature is below 5 ºC the scooter will not accept charging until the t...

Page 35: ...portant parameters in the use of electric vehicles is the range defined as the distance that can be travelled on one complete charge of the battery Depending on the usage made of the scooter the life of the engine can be extended by considering a few standard factors in a vehicle of this nature As with any motorised vehicle the benefits vary with the style of riding A conservative riding style wil...

Page 36: ...36 7 BATTERY WARNINGS NEVER OPEN THE BATTERY BOX WARNING THIS MAY BE HIGHLY DANGEROUS AND WILL TOTALLY VOID THE WARRANTY ONLY AUTHORISED PERSONNEL MAY WORK ON THE BATTERY BOX ...

Page 37: ...g hoists expose to flames incinerate or expose to fluids as the generation of excess heat may lead to fire which could be dangerous Qualified Authorised Personnel Information Regarding Battery Recycling The workshop manual must be read before repairing or replacing the battery The battery should be carried as stipulated in the applicable legislation Consult an authorised dealer or your technical s...

Page 38: ...10 minutes 2 Skin contact Remove contaminated clothing and flush affected areas with plenty of soap and water for at least 15 minutes Do not apply oils or creams 3 Ingestion Dilute by giving plenty of water and seek medical attention immediately Make sure that the victim does not breathe in vomit due to the use of postural drainage Make sure that mucus does not block the airways Do not administer ...

Page 39: ...the electrolyte solution causes tissue damage to the throat and gastro respiratory tract 6 Inhalation A battery leak may cause injury of the respiratory tract mucus irritation of the membranes and edema 7 Special protection self contained breathing apparatus to prevent inhalation of irritating vapours Use protective equipment and clothing to prevent the electrolyte solution from coming into contac...

Page 40: ...cing the individual load and the set of each series of cells The system is also responsible for reporting the charge status and establishing the charge and discharge current settings In addition there is also an action plan in the event of a faulty battery state The scooter has a control technology for the charging and discharging of the cells Discharging if the temperature of the cells due to ina...

Page 41: ...41 MAINTENANCE PROGRAM ...

Page 42: ...HECKS 2 1 CHARGE LEVEL 2 2 LIGHTS AND TURN SIGNALS 2 3 STANDS 2 4 TYRES 2 5 BRAKE FLUID 2 6 FRONT BRAKE 2 7 REAR BRAKE 2 8 BRAKE LINES 2 9 BRAKE LEVER 3 TROUBLESHOOTING 4 INCORRECT OPERATION MESSAGES VIA LED 5 CLEANING AND STORAGE 5 1 CLEANING 5 2 STORAGE ...

Page 43: ...ion spots on the aluminium using a suitable steel wool and soap Every week Metal parts Use oil to clean and lubricate metal parts Every month Seat Clean with a soft sponge to remove insects or dirt Every day Instrument Panel Clean encrusted dirt with a soft sponge Depends on level of dirt Tyres Check that the pressure is between 1 8 and 2 5 bar Every week Lights Clean encrusted dirt with a soft sp...

Page 44: ...or damaged tyres Keep the tyre pressures at 1 8 bar front tyre and 2 5 bar rear tyre Riding with the incorrect tyre pressure may damage the tyres and cause an accident REAR TYRE It is important to observe the pressure of the rear tyre 2 5 bar as the engine is inside the rear wheel Remember that this vehicle carries more weight suspended on the rear wheel than conventional vehicles which do not hav...

Page 45: ...2 6 FRONT BRAKE The brake pads have safety grooves If the grooves of the friction material are visible ask your dealer about the replacement 2 7 REAR BRAKE When the thickness of the rear brake pads is less than 1 mm they lose their effectiveness Ask your dealer about the replacement of the pads WARNING The brake fluid may damage the motorcycle paintwork and the plastic parts in the event of accide...

Page 46: ... to an authorized dealer as soon as possible for inspection After the ready for use icon lights up on your scooter make sure that the braking system operates correctly Pull the left and right brake levers at the same time to check that both have braking pressure Once the scooter ready icon is lit release the brake levers The system is enabled and the throttle is ready to be used Scooter ready icon...

Page 47: ... replaced take the motorcycle to an authorised dealer All our motorcycles are carefully inspected before delivery to the Dealer Even after the scooter has been inspected some problems may appear The following table offers a guide for identifying the problem and if possible repairing it yourself If you are unable to resolve the problem take the scooter to the dealer for repair ...

Page 48: ... If the problem persists contact closest authorized dealer Battery is not charging battery percentage does not increase Problem in the battery problem in the charger No electricity in the charger Check charger battery and battery electrical installation connections Check connection of the charger to electric network Breaks do not break properly Leakage in the brakes Low level of fluid in the circu...

Page 49: ...ailure If the side stand LED remains lit the stand should be raised While the scooter accelerates it moves suddenly forwards or backwards Switch off and back on Switch on the motorcycle while the throttle is open Switch off and switch back on without accelerating 7 Battery discharged The battery energy is running out Power is reduced Return as soon as possible to charge the vehicle 8 Temperature t...

Page 50: ...ly friendly NOTE Always use a clean cloth to dry the scooter Dirty cloths may scratch smooth and shiny surfaces and clean cloths help to minimise scratches Never use hard cloths or anti insect sponges to remove insects from the screen 5 2 STORAGE If the scooter is to be left unused for extended periods you should read and follow the procedures below 1 Wash the scooter and allow it to dry before st...

Page 51: ...51 VEHICLE AND BATTERY WARRANTIES ...

Page 52: ...52 MAINTENANCE PROGRAM 1 DELIVERY TO THE BUYER 2 WARRANTY CONDITIONS 3 INSPECTIONS ...

Page 53: ...ranty applications Warranty applications cannot be processed if the documents have not been completed correctly VIN vehicle identification number Full name Street City Post code Country Telephone Mobile phone e mail Date of delivery Name of Dealer Establishment stamp ...

Page 54: ...pulated in the service log or any repairs at a workshop not authorised by the manufacturer c The vehicle has been modified or changed in any way or fitted with parts that do not form part of the vehicle equipment which has been expressly certified by the manufacturer d The vehicle has been used in a sports competition e The operation maintenance and service instructions established in this manual ...

Page 55: ...or the cost estimate before the work starts 7 Leave your phone number so that the workshop manager can phone you should any important questions arise 8 Establish a price limit for any additional work required 9 Talk openly about complicated matters with your dealer 10 Observe the regular service inspections of the scooter FIRST INSPECTION 1500 Km This official service inspection must take place no...

Page 56: ...s remaining until the next service 1 500 km Date Km Signature of the Authorised Service 5 000 km Date Km Signature of the Authorised Service 10 000 km Date Km Signature of the Authorised Service 15 000 km Date Km Signature of the Authorised Service 20 000 km Date Km Signature of the Authorised Service 25 000 km Date Km Signature of the Authorised Service ...

Page 57: ...0 km Date Km Signature of the Authorised Service 40 000 km Date Km Signature of the Authorised Service 45 000 km Date Km Signature of the Authorised Service 50 000 km Date Km Signature of the Authorised Service 55 000 km Date Km Signature of the Authorised Service ...

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