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japa

 315+

 

 

User manual

 

 

Translation 

29 

315+ 2.0 - 2020 

6.

 

Troubleshooting 

FAULT 

POSSIBLE CAUSE 

MEASURE

 

The device does not start 

BE – no fuel 
BE – power switch in the 0 position 
E – burnt fuse 
E – tripped motor protection switch 
TRH – incorrect hose direction  
TR – ratchet in the power take-off shaft 

TR – broken bushing between the gear and pump 

Add BE98 or 4T small engine petrol  
Turn the power switch to the 1 position (2.5 

D) 
Replace the fuse 
Wait for the motor to cool 
Reverse the hoses (2.5 A) 
Replace the shaft (2.5 B) 
Replace the bushing [94131] 

The electric motor runs in the wrong 

direction 

Incorrect rotation direction due to the phase 

sequence 

Switch the direction from the socket (2.5 C) 

Cutting does not work 

The guard is not properly attached 
There is either no or too little oil 
The chain/saw bar is damaged 
Adjustments/operation of the saw valve 
Adjustments/operation of the relief valve 

Close the working area guards  
Check the level of hydraulic oil (5.3 A) 
Perform blade maintenance (5.3.1) 
Check the saw valve (5.4.1) 
Check the relief valve.  
NOTE! product safety (1.9) 

The saw cuts poorly 

The chain/saw bar is damaged 
Something is preventing saw shaft rotation 

Perform saw maintenance (5.3.1) 
Remove the blockage  

The saw does not stop 

The saw shaft does not return to the neutral 

position 
The saw valve does not return to the middle 

position 

Tighten/replace the spring (5.4.D) 
Check the adjustments (5.4.1) 

The splitting does not work 

There is either no or too little oil  
There are impurities under/behind the 

pusher 
The saw valve’s adjustments have changed 

Check the level of hydraulic oil (5.3 A) 

Clean the splitting device (5.3) 

Adjust the saw valve (5.4.1)  

The motion of the pusher lacks speed 

or power 

There is either no or too little hydraulic oil  
The oil is too cold 
 
The saw valve’s adjustments have changed 
The speeding valve does not change the 

power 

Check the level of hydraulic oil (5.3 A) 
Allow the machine to run for a few minutes 

before starting work. 
Adjust the saw valve (5.4.1) 
Adjust the speeding valve (5.4.2) 

The pusher jams at the other end 

Something is preventing saw shaft rotation 

Remove the blockage and clean the 

machine (5.3) 

The splitting motion does not stop 

The saw shaft does not return to the neutral 

position 
The saw valve does not return to the middle 

position 

Tighten/replace the spring (5.4.D) 
Check the adjustments (5.4.1) 

The log does not split 

The splitting knife is incorrectly adjusted 
The diameter exceeds 31 cm 
The log is jammed on the knife 
 
There is a knot in the splitting section, the 

end is crooked or the log is malformed 

Adjust the level of the splitting knife (3.5 A) 
Remove the log 
Reverse the pusher, place a smaller piece 

of wood in the groove, and test the splitting 

function (3.5) 
Turn and position the end of the log firmly 

against and perpendicular to the splitting 

knife 
If the splitting still does not work, remove 

the splitting knife from the machine frame 

for cleaning 

The oil heats to over 80 °C 

The power take-off speed is too high 
Too little/too much oil  
The saw valve does not return to the middle 

position 

MAX RPM 400 (2.5 B) 
Add/remove oil (5.3 A) 
Check the adjustments (5.4.1) 

The log rises up during splitting 
 

The stroke length is too short, which leaves 

the previous log attached to the knife 

Run the pusher up to the knife 
 

The conveyor belt jams 
 

The belt is loose 

Tighten the belt (2.4 M) 

Summary of Contents for Japa 315+

Page 1: ...ENGLISH User manual E Electrical drive TR Tractor drive TRH Hydraulic drive BE Combustion engine drive ROAD models...

Page 2: ...tion of the light panel accessory 9 2 4 Working position 9 2 5 Connecting the power source 10 2 6 Transport position 11 3 Operating the machine 12 3 1 Acknowledging the hazards and responsibilities in...

Page 3: ...5 4 3 Adjusting the conveyor s relief valve 26 5 5 Annual maintenance 1 000 hrs 27 5 5 1 Extended maintenance interval 28 5 5 2 Lubricant table 28 5 6 Storage 28 5 7 Maintenance log 28 6 Troubleshooti...

Page 4: ...kings of the machine at the time of printing However the manufacturer develops and updates the machine continuously and therefore reserves the right to change the machine s features and safety related...

Page 5: ...ines JAPA 315 BE PLUS 5 6 t Combustion engine drive JAPA 315 E PLUS 5 6 t Electrical drive JAPA 315 TR PLUS 5 6 t Tractor drive JAPA 315 TRH PLUS 5 6 t Tractor hydraulics drive JAPA 315 ROAD PLUS 5 6...

Page 6: ...ne can be equipped with a 4 way or 6 way splitting knife and many other facilitating accessories We place great emphasis on the reliability of our products the JAPA 315 does not contain any V belts ON...

Page 7: ...direction of the electric motor Emergency stop Beware of the rotating shaft The maximum allowed rotation speed and direction of the power take off shaft Tank for saw lubrication oil Cutting in feed c...

Page 8: ...he machine you must take into account all other relevant instructions concerning health and safety road traffic regulations regarding transportation as well as the provisions of general legislation Ob...

Page 9: ...nter your airways or cause a fire hazard Use the machine only with sufficient lighting daylight is recommended Place the machine in the working position and always check the safety devices before star...

Page 10: ...r and to retain the receipt in order to prove where and when the JAPA product has been purchased When necessary the buyer is also obliged to indicate the type plate information to the retailer The gua...

Page 11: ...ntee is void if the ownership of the machine is transferred to a third party during the guarantee period The guarantee is void if any of the machine s seals have been broken If a fault or defect repor...

Page 12: ...ained damage in transit or it is missing components contact the transport company and retailer immediately Dispose of the packaging material appropriately 2 2 Main components of the machine 1 Feed ext...

Page 13: ...E TR TRH The TR and TRH models are equipped with three point lifting device attachments CAT1 2 3 C The BE and E models feature fixed transport wheels and a tow coupling 2 3 D C Three point lifting de...

Page 14: ...must detach from the assembly that may endanger other road users Turn the light panel back If you need to transport the machine on salted roads we recommend that you wash it immediately after use When...

Page 15: ...he turning signal lights work for the intended directions If necessary swap the wires to the lights to correct the directions 2 4 Working position Once you have transported the device to the working l...

Page 16: ...ed and lowered H Turn the latch out of the transport notch and lower the conveyor with the winch I Remove the locking pin and fold the conveyor open J Insert the locking pin in the hinge lug and turn...

Page 17: ...the reverser of the socket D BE model Open the fuel valve and turn the power switch to the I position Pull the starter cable Read the motor operating instructions for cold starts E A factory installe...

Page 18: ...s functions 1 Visually check the machine for damage and oil leaks 2 Ensure that the machine s power source is correctly connected and firmly in place 3 Ensure that all of the machine s components and...

Page 19: ...and then returns to the inner position during sawing In case of problems see Chapter 6 of the manual Troubleshooting A Adjust the log length limiter to the desired measurement 20 50 cm B Close splitti...

Page 20: ...in and the pusher returns to the inner position when you activate the sawing action i e pull the sawing handle C The splitting motion stops when you release the sawing handle or open the guard Splitt...

Page 21: ...When the in feed conveyor is running the pusher also moves towards the knife In case of problems see Chapter 6 of the manual Troubleshooting A When the sawing handle is pushed the in feed conveyor be...

Page 22: ...o spread the processed firewood to a larger area without having to move the machinery this significantly increases work efficiency The turning device enables you to fill a trailer more effectively wit...

Page 23: ...iring harnesses If the light panel is retrofitted into the frame observe the instructions in section 2 3 2 PART NUMBER 315820 LIGHT PANEL 4 5 Log lifter The hydraulic log lifter makes it easier to lif...

Page 24: ...allation are supplied with the holder The holder is fastened to the frame with two M8 bolts A Fastening of the saw dust bag holder PART NUMBER 315170 SAW DUST BAG HOLDER 4 7 Cup holder The cup holder...

Page 25: ...can easily keep all the necessary saw chains saw bars and most frequently required tools with the machine The tool box can also be retrofitted on the firewood processor and the delivery includes all f...

Page 26: ...e is performed as the annual maintenance and the 1 000 hr maintenance is performed every other year MAINTENANCE TARGET TASK INTERVAL INTERVAL INTERVAL SUBSTANCE ITEM 10 h 200 h 1000 h A In feed convey...

Page 27: ...e fluid levels Volume of the saw lubrication tank 3 l hydraulic oil 30 l NOTE Hydraulic oil level is indicated by the 10 cm dipstick B Cleaning Clear sawdust and debris from the front of the ventilati...

Page 28: ...ATTACH ALL THE GUARDS YOU HAVE REMOVED AND CHECK THE OPERATION OF THE SAFETY DEVICES BEFORE BEGINNING OPERATION Sharpening the chain Adjustment tooth depth Top plate cutting angle Side plate angle Top...

Page 29: ...a file for example to finish the sharp tip to a 90 angle at a length of approx 2 mm Note that the horizontal knives are only sharpened on one side 5 3 3 Adjusting the in feed conveyor belt Before usin...

Page 30: ...open Ensure that the locking plate moves into the locking position B Clear debris and other impurities from inside the machine particularly from the pusher groove C Check the adjustments of the saw v...

Page 31: ...use hazardous situations as the saw or in feed conveyor may for example keep running or heat the hydraulic oil excessively Always check the following adjustment in conjunction with the monthly mainten...

Page 32: ...tip of the cartridge 2 Adjust the cartridge by turning it of a rotation with a hex key TIGHTEN if the working motion is too slow LOOSEN if the motion is consistently too fast 3 Reattach the protective...

Page 33: ...lift the cover open Ensure that the locking plate moves into the locking position B Place a container under the oil tank to collect the discharging oil The oil tank contains 30 l of oil Remove the pl...

Page 34: ...daily and monthly maintenance tasks on the firewood processor before storage and oil the blade and knife lightly with spray oil for example to prevent rust Store the machine in a place sheltered from...

Page 35: ...f hydraulic oil 5 3 A Clean the splitting device 5 3 Adjust the saw valve 5 4 1 The motion of the pusher lacks speed or power There is either no or too little hydraulic oil The oil is too cold The saw...

Page 36: ...the conveyor belt The belt is crooked The conveyor angle is too steep 2 4 K Adjust the top roller of the conveyor The conveyor does not move A log has become wedged in the conveyor Wrong rotation dire...

Page 37: ...discharge chute length 3 8 m 2 3 m discharge chute 1 6 m Out feed conveyor belt width 200 mm In feed conveyor length width 2 0 m 150 mm Max lifting height 300 cm 45 degrees Max weight 730 kg Max heigh...

Page 38: ...japa315 User manual Translation 32 315 2 0 2020 8 2 Electric motor connection diagram E models IN THE EVENT OF ELECTRICAL PROBLEMS CONTACT AN AUTHORISED ELECTRICIAN...

Page 39: ...japa315 User manual Translation 33 315 2 0 2020 8 3 Hydraulics diagram...

Page 40: ......

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