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Problem 

Reason 

Solution 

Sprayer starts to spray 
when pumping or sprayer 
will not stop spraying 
when shut-off lever is 
released. 

Shut-off lock is engaged. 

Squeeze shut-off lever and 
rotate the lock towards the 
nozzle as described in Spraying 
and Locking section. 

Sprayer leaks air at 
pump or sprayer does 
not build pressure. 

1.  Dirt  or  debris  on  pump 

gasket  (Fig  1)  or  tank 
thread. 

2. Dirt or debris under pump 

valve (Fig 4) 

3.  Chipped,  torn,  swollen, 

damaged 

pump 

or 

missing  valve  at  bottom 
of pump (Fig 4) 

4. Worn or damaged O-ring on 

piston (Fig 3) 

1. Clean dirt or debris from 

gasket (Fig 1) or closure. 

2. Remove and clean dirt or 

debris from valve (Fig 4) and 
sealing surface on pump. 

3. Replace if worn or missing 

valve as described in Pump 
Disassembly & Reassembly 
section 

4. Replace if worn or 

damaged as described in 
Pump Disassembly & 
Reassembly section. 

Sprayer material overflows 
through pump barrel or 
pump handle rises when 
handle is unlocked. 

1. Dirt or debris under 

pump valve (Fig 4) 

2. Chipped, torn, swollen, 

damaged pump or 
missing valve at bottom 
of pump (Fig 4) 

1. Remove and clean dirt or 

debris from valve (Fig 4) and 
sealing surface on pump. 

2. Replace if worn or missing 

valve as described in Pump 
Disassembly & Reassembly 
section. 

Hose leaks at tank or shut-
off. 

1. Loose hose nut. 
2. Cracked, swollen or 

faulty hose. 

1. Tighten hose nut. 
2. Replace hose 

Sprayer is difficult to pump.  1. Damaged piston O-ring (Fig 3) 

2. Piston O-ring (Fig 3) is dry. 

1. Replace piston O-ring as 

described in Pump 
Disassembly & Reassembly 
section. 

2. Lubricate piston O-ring as 

described in Pump 
Disassembly & Reassembly 
section. 

Sprayer tank leaks. 

1. Liquid escaping from 
crack in tank. 

1. Replace entire sprayer. 

Nozzle drips when shut-off 
lever is released. 

1. Dirt or debris in shut-off valve. 
2. Damaged o-ring or seal 

in shut-off. 

1. Clean shut-off as described in 

Shut-off Maintenance section. 

2. Replace shut off seals (Parts 

Service Kit 183863) 

Nozzle tip leaks, poor 
spray pattern, partial 
spray or complete 
stoppage. 

1. Flat seal missing or 

damaged. 

2. Spray extension or 

nozzle clogged. 

1. Replace flat seal (Parts 

Service Kit 183863) 

2. Remove nozzle and clean 

as described in nozzle 
Maintenance section. 

 

 

 

Troubleshoot 

Summary of Contents for 190545

Page 1: ...Instruction Manual MAN190545 REV A 23 04 18 PRO GRADE HAND SPRAYER 5L 8L 190545 190546 190548 190549...

Page 2: ...Do not store chemicals in this tank Always release pressure when sprayer is not in use and before performing any maintenance Clean and rinse sprayer thoroughly after each use and before and maintenanc...

Page 3: ...ozzle C Adjustable Cone Nozzle D Red High Volume Fan Nozzle E Yellow Low Volume Fan Nozzle F Flat Seal G Adapter H Extension ADJUSTABLE CONE USES FOAMING NOZZLE USES Spot spraying in or around flower...

Page 4: ...oper mixture 4 Install the pump into the tank opening and turn clockwise until tightly sealed against the tank See Figure G Figure E Figure F Figure G Pressurising 1 Make sure spray gun shut off lock...

Page 5: ...pump and tighten securely 3 Agitate the tank to rinse the chemical from the tank wall and pump 4 Remove the pump and empty the contents into gravel or bare soil 5 Refill the tank with clean tap water...

Page 6: ...e 2 3 Inspect O ring If worn or damaged remove and replace Lubricate O ring with petroleum jelly See Figure 3 4 Inspect check valve in bottom of barrel If worn or damaged remove and replace by pressin...

Page 7: ...he handle from the shut off assembly 2 Remove the filter from the shut off assembly 3 Clean any debris from inside the handle shut off assembly or the filter by rinsing with cool clean water 4 Reassem...

Page 8: ...pped torn swollen damaged pump or missing valve at bottom of pump Fig 4 1 Remove and clean dirt or debris from valve Fig 4 and sealing surface on pump 2 Replace if worn or missing valve as described i...

Page 9: ...Assembly 2 183870 Pressure Relief Valve 3 183862 Nozzle Kit 4 183871 Hand Pump Repair Kit 5 183859 Trigger Assembly Shut Off Assembly 5A 183863 Trigger Assembly Wand Repair Kit 6 183860 Stainless Stee...

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