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5.Forklift

5.Forklift

5.Forklift

5.Forklift Truck

Truck

Truck

Truck Maintenance

Maintenance

Maintenance

Maintenance

5.1Operational

5.1Operational

5.1Operational

5.1Operational safety

safety

safety

safety and

and

and

and environmental

environmental

environmental

environmental protection

protection

protection

protection

The servicing and inspection operations contained in this chapter must be

performed in accordance with the intervals indicated in the servicing checklists.

Any modification to the forklift truck assemblies, in particular the safety

mechanisms, is prohibited. The operational speeds of the truck must not be changed

under any circumstances.

Only original spare parts have been certified by our quality assurance department.

To ensure safe and reliable operation of the forklift truck, use only the manufacturer's

spare parts.

Used parts, oils and fuels must be disposed of in accordance with the

relevant environmental protection regulations. For oil changes, contact the

manufacturer’s specialist department.

Upon completion of inspection and servicing, carry out the activities listed in the

“Recommissioning (on page 27)” section.

5.2Maintenance

5.2Maintenance

5.2Maintenance

5.2Maintenance Safety

Safety

Safety

Safety Regulations

Regulations

Regulations

Regulations

Maintenance

Maintenance

Maintenance

Maintenance personnel

personnel

personnel

personnel

Industrial trucks must only be serviced and maintained by the manufacturer’s trained

personnel.

The manufacturer’s service department has field technicians specially trained for

these

tasks.

We

therefore

recommend

a

maintenance

contract

with

the

manufacturer’s local service centre.

Lifting

Lifting

Lifting

Lifting and

and

and

and jacking

jacking

jacking

jacking up

up

up

up

When an industrial truck is to be lifted, the lifting gear must only be secured to the

points specially provided for this purpose.

When jacking up

the truck, take appropriate measures to prevent the truck from

slipping or tipping over (e.g. wedges, wooden blocks).

You may only work underneath a raised load handler if it is supported by a sufficiently

strong chain.

Cleaning

Cleaning

Cleaning

Cleaning

Do not use flammable liquids to clean the industrial truck.

Prior to cleaning, all safety measures required to prevent sparking (e.g. through short

circuits) must be taken. For battery-operated trucks, the battery connector must be

removed.

Only weak suction or compressed air and non-conductive antistatic brushes may be

used for cleaning electric or electronic assemblies.

If the truck is to be cleaned with a water jet or a high-pressure cleaner, all electrical

Summary of Contents for ES14-3300

Page 1: ...E S 1 4 3 3 0 0 E S 1 6 5 0 0 0...

Page 2: ...tain repair adjust and inspect truck 3 Before leaving the truck Do not park the truck on an incline Fully lower the load forks Set the key switch 4 to the OFF position and remove the key Drawing back...

Page 3: ...extent that it would create a hazard 10 Truck shall be kept in a clean condition to minimize fire hazards facilitate detection of loose or detective parts 11 Modifications and additions which affect c...

Page 4: ...2 3 3Safety regulations for truck operation 16 3 4 Collecting and depositing loads 17 4 Battery 4 Battery 4 Battery 4 Battery Maintenance Maintenance Maintenance Maintenance Charging Charging Charging...

Page 5: ...s any natural or legal person who either uses the industrial truck himself or on whose behalf it is used In special cases e g leasing or renting the proprietor is considered the person who in accordan...

Page 6: ...Description Description 1 1 1 1 1 1 1 1Assemblies Assemblies Assemblies Assemblies Item Component Item Component 1 Folding operator pedal 5 Control Handle 2 Side arm 6 Emergency brake swich 3 Battery...

Page 7: ...epresent battery residual capacity The LCD 2 displays the operating hours Battery Battery Battery Battery Discharge Discharge Discharge Discharge Indicator Indicator Indicator Indicator 1 1 1 1 When t...

Page 8: ...dle 9 Lower button Lowers load forks 10 Lift button Raises load forks 11 Driving regulator Controls the driving speed and direction 12 Warning signal button Triggers a warning signal 13 Collision safe...

Page 9: ...ates plates plates plates Item Description 1 Suspend direction 2 EP decal 3 Never stand under the forks and Never stand or ride on forks for any reason warning 4 Never put your hands in inner and oute...

Page 10: ...6...

Page 11: ...oad centre mm 12 Manufacturer 5 Weight without battery kg 13 adress 6 Nominal voltage V 14 Equipment no 7 Service weight kg 15 Service tel 8 Rated capacity kg 16 Licence no For queries regarding the t...

Page 12: ...t h8 Min mm 85 20 Dimensions length Pedal folded L2 mm 2003 21 Pedal unfold L1 mm 2525 22 width b1 mm 850 23 height h6 mm 2020 24 height h7 3450 25 Pedal height h2 mm 140 26 Side arm height h3 mm 1000...

Page 13: ...9...

Page 14: ...cessary adjust or secure the forks with stops Lower the truck slowly onto the ground and prevent it from rolling away 2 1 2 2 1 2 2 1 2 2 1 2Securing Securing Securing Securing the the the the truck t...

Page 15: ...e in brake in We recommended operating the machine under light load conditions for the first stage of operation to get the most from it Especially the requirements given below should be observed while...

Page 16: ...e Damage Damage and and and and Faults Faults Faults Faults The supervisor must be immediately informed of any damage or faults to the forklift truck Trucks not safe for operation e g wheel or brake p...

Page 17: ...starting starting starting daily daily daily daily work work work work Visually inspect the entire truck in particular wheels and load handler for obvious damage Visually inspect the battery attachme...

Page 18: ...ating outside the geometry of the truck Emergency Emergency Emergency Emergency Disconnect Disconnect Disconnect Disconnect Drawing back the emergency brake switch 6 All electrical functions are deact...

Page 19: ...ht Braking Braking Braking Braking The brake pattern of the truck depends largely on the ground conditions The driver must take this into account when operating the truck The truck can brake in three...

Page 20: ...at all times Abrupt stopping except emergencies rapid U turns and overtaking at dangerous or blind spots are not permitted It is forbidden to lean out of or reach beyond the working and operating are...

Page 21: ...ck and the load handler underneath the load unit Lift Lift Lift Lift Press the Lift 10 button until you reach the desired lift height Release the button as soon as you reach the limit position of the...

Page 22: ...there shall be no inflammable material or operating fluids capable of creating sparks within 2 metres around the truck The area must be well ventilated Fire protection equipment must be provided Prot...

Page 23: ...y batteries with a sealed battery container may be used The weight and dimensions of the battery have considerable affect on the operational safety of the truck Battery equipment may only be replaced...

Page 24: ...Connect the battery plug 30 with the charging lead of the stationary charger 29 and turn on the charger 4 4Battery 4 4Battery 4 4Battery 4 4Battery removal removal removal removal and and and and ins...

Page 25: ...the side panel The truck must be parked on level ground To prevent short circuits batteries with exposed terminals or connectors must be covered with a rubber mat Place the battery connector or the ba...

Page 26: ...enance Safety Safety Safety Safety Regulations Regulations Regulations Regulations Maintenance Maintenance Maintenance Maintenance personnel personnel personnel personnel Industrial trucks must only b...

Page 27: ...t simultaneously Lift Lift Lift Lift chains chains chains chains Lift chains wear rapidly if not lubricated The intervals stated in the service checklist apply to normal duty use More demanding condit...

Page 28: ...use ratings 2 4 Make sure wire connections are secure and check for damage 2 5 Test micro switch setting 2 6 Check contactors and relays 2 7 Frame leakage test 2 8 Test cable and motor attachments 2 9...

Page 29: ...Test hydraulic system 6 4 Check that hose and pipe lines and their connections are secure check for leaks and damage 6 5 Check cylinders and piston rods for damage and leaks and make sure they are sec...

Page 30: ...26 5 3 2 5 3 2 5 3 2 5 3 2 Lubrication Lubrication Lubrication Lubrication Schedule Schedule Schedule Schedule...

Page 31: ...draulic system B Grease Polylube GA352P Lubrication C GL 85W 90 Transmission 5 3 3 5 3 3 5 3 3 5 3 3 Maintenance Maintenance Maintenance Maintenance Instructions Instructions Instructions Instructions...

Page 32: ...transmission oil oil oil oil level level level level Prepare the truck for maintenance and repairs See 5 3 3 Maintenance Instructions Page26 Remove the front panel See 5 3 3 Maintenance Instructions...

Page 33: ...Thoroughly clean the truck Check the brakes Check the hydraulic oil level and replenish as necessary See 5 3 3 Maintenance Instructions Page26 Apply a thin layer of oil or grease to any non painted m...

Page 34: ...ional regulations or after any unusual event by a qualified inspector The inspector shall assess the condition of the truck from purely a safety viewpoint without regard to operational or economic cir...

Page 35: ...fuse Truck in charge mode Check the battery connector and connect if necessary Set key switch to I Check battery charge charge battery if Necessary Test fuses Interrupt charging Load can not be lifte...

Page 36: ...32...

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