Simco PerforMAX IQ, Operation And Maintenance Manual

Page 1: ...in charge of static electricity It is designed to efficiently neutralize electrostatic charges on films paper non wovens and fabric in web or sheet form Due to its high output and range the PerforMAX...

Page 2: ...5200992 Rev F 2 This page intentionally left blank...

Page 3: ...sipate to ground The static neutralizing bar features current limiting at each individual ion emitting pin to minimize the risk of hazardous electrical shock if the bar is touched while in operation T...

Page 4: ...PerforMAX IQ static neutralizing system with existing networks The communication module is also available without the Anybus port These units are supplied with a USB adapter that provides for connect...

Page 5: ...form installation and repairs 3 All equipment must be properly grounded including the machine frame to which the equipment is mounted 4 Disconnect input power to power supply before connecting or disc...

Page 6: ...operating life of emitter points Continuous T slot at back of static bar and mounting brackets for easy and flexible installation Bar graph display on power supply indicates ionizing performance of sy...

Page 7: ...ax Operating Temp 43 C 110 F Housing Aluminum black epoxy powder coated High Voltage Connectors 2 proprietary PerforMAX IQ plug in outlets 4 2 Static Neutralizing Bar Nominal Bar Length 301 to 3961mm...

Page 8: ...ware screws washers nuts 4 3 AC Adapter Type Universal desktop Input Power 100 240VAC 50 60Hz input IEC 60320 C6 inlet Output 24VDC 3 75A maximum Dimensions 132mmL x 60mmW x 34mmH 5 19 L x 2 36 W x 1...

Page 9: ...3 C 110 F Housing Aluminum and Stainless Steel Installation Hardware Metal perforated strips and stainless steel hardware screws washers nuts 4 6 Communication Module Input Power 24VDC 1 0A from AC ad...

Page 10: ...5200992 Rev F 10 SECTION 5 Installation Figure 5 1 PerforMAX IQ Static Bar Installation Figure 5 2 PerforMAX IQ Static Bar Bracket...

Page 11: ...5200992 Rev F 11 Figure 5 3 PerforMAX IQ High Voltage Connector Figure 5 4 PerforMAX IQ Web Monitor Probe Installation...

Page 12: ...5200992 Rev F 12 Figure 5 5 PerforMAX IQ Web Monitor Probe Bracket Figure 5 6 PerforMAX IQ Connections Bar and Power Supply...

Page 13: ...5200992 Rev F 13 Figure 5 7 PerforMAX IQ Connections Bar Power Supply and Web Monitor Figure 5 8 PerforMAX IQ Connections Bar Power Supply Web Monitor and Communication Module...

Page 14: ...5200992 Rev F 14 Figure 5 9 PerforMAX IQ Connections Power Supply to Power Supply...

Page 15: ...common 11 Power Relay common 3 Clean Bar Relay norm close 7 Power Relay normal closed 16 Clean Bar Relay norm open 20 Power Relay normally open 8 Fault Relay common 4 Fault Relay normally closed 12 Po...

Page 16: ...ition at J3 for Remote Control Operation Figure 5 11 PerforMAX IQ Web Monitor Remote Output Connections Pin Description Pin Description 1 Power in 24VDC 8 Alarm Relay common 2 Power in ground 7 Alarm...

Page 17: ...static are occurring A static audit by a SIMCO representative can determine the best location for the static bar B The appropriate operating distance R see Static Bar Installation diagram for the Per...

Page 18: ...rget If a static bar is not performing adequately at a given distance it may be necessary to reduce the operating distance accordingly C The PerforMAX static bar includes blue plastic mounting bracket...

Page 19: ...d Special cables fabricated for the web monitor must be 8 conductor modular cables with RJ 45 connectors wired crossover reference color black B Secure web monitor to the mounting surface commonly a m...

Page 20: ...0 RGAA or equal with a flow meter between the regulator and probe The flow meter with needle valve such as Key Instruments model MR 3A02 S V VT or equal connects to the probe Set the pressure regulato...

Page 21: ...e Bar and Power Supply Connections diagram CAUTION Shock Hazard Do not connect static neutralizing bar with power supply energized Disconnect input power or switch power off before connecting static b...

Page 22: ...cover and slowly and carefully remove the cover There is a ribbon cable connecting the face label on the cover to the main circuit board Use care not to disconnect this cable If the cable becomes disc...

Page 23: ...ot coil it in the vicinity of the static bar high voltage cable If possible cut modular cable to length and re terminate using an RJ 45 connector installed with the same polarization as connector remo...

Page 24: ...lugs into the CM COMM 2 connector on the communication module and either PS COMM 1 connector on power supply See diagram for Power Supply and Communication Module Connections The modular cable should...

Page 25: ...0 position Route low voltage wire clear of moving machine parts and protect it from abrasion Secure using nylon wire ties not supplied Do not over tighten Insert barrel connector into POWER IN connect...

Page 26: ...utput connector on the end panel of the PerforMAX IQ power supply may be used to supply power to the system This connector requires the use of a standard DP25 connector The connector should be wired 2...

Page 27: ...In cases where two different types of bars are connected the system will set for the safer of the two operating voltages and light the corresponding Mode indicator The Mode indicators along with the C...

Page 28: ...ial Calibration should be performed when the system is first installed and may be performed after the static bar has been cleaned and the system verified as operating correctly G If the system is new...

Page 29: ...test during which all indicators are lit the Power Supply number default 01 will be briefly displayed The Power Supply number is indicated by illuminating the LEDs as per the following table For examp...

Page 30: ...s and a Communication Module 6 4 Static Bar Operation A Operation normally requires only occasional checking of the system indicators on the power supply B Anticipated changes in the system indicators...

Page 31: ...d it will display no sensor D The web static charge value is used by the PerforMAX IQ power supply to provide closed loop feedback The power supply adjusts its operation to null the web static charge...

Page 32: ...e Set Unit to Factory Defaults default no YES clears all changes for all sensors in the web monitor and resets all changes back to the factory default settings F The web monitor controls buttons on th...

Page 33: ...tter points CAUTION Electrical Shock Hazard Turn off power supply before cleaning bar or performing any maintenance on the system CAUTION Fire Hazard Do not turn on power supply with any trace of alco...

Page 34: ...E Blow static bar dry with clean dry compressed air and ensure the bar is completely dry before re applying power to the bar NOTE Do not soak static bar or related components in alcohol or mineral sp...

Page 35: ...ower not on at web monitor Turn on Power switch on end of web monitor case No static bar connected Install static bar and connect to power supply Static bar high voltage connector is not connected Tur...

Page 36: ...atus indicator NOT flickering Incorrectly wired modular cable check against cable illustrations in Installation section Replace modular cable Web Monitor display scrambled Display microprocessor locke...

Page 37: ...0 240VAC input 4108774 Line Cord North American Japan 120 100VAC Line Cord North American 230VAC Line Cord Continental Europe 230VAC Line Cord United Kingdom 230VAC 4520778 4590779 4590780 4590781 Web...

Page 38: ...forMAX IQ power supply and web monitor or communication module CM COMM2 0 91 meter 3 foot black 2 13 meter 7 foot black 4 27 meter 14 foot black 7 62 meter 25 foot black 4520785 4520786 4520787 452078...

Page 39: ...umber RMA This number must accompany all returned items This warranty does not apply when the equipment has been tampered with misused improperly installed altered has received damage through abuse ca...

Page 40: ...5200992 Rev F 40 2257 North Penn Road Hatfield PA 19440 215 822 2171 www simco biz customerservice simcomail com...