Sime Format 34e, Installation Instructions Manual

Page 1: ...SIME FORMAT WALL HUNG BOILERS MODEL 34i AND MODEL 34e cod 6272262A ...

Page 2: ... kPa 0 71kPa Minimum kPa 0 09kPa Burner pressure LPG Propane Maximum kPa 2 41 kPa Minimum kPa 0 50 kPa Static head Maximum bar psi 3 0 43 5 Minimum bar psi 0 5 7 3 Weight Empty kg lb 40 88 Total full kg lb 44 7 98 Electrical supply 230V 50Hz Fused at 3A Internal fuse Line F 1 6A Maximum power consumption Watt 160 Maximum gas consumpt Natural gas m h 3 68 Maximum gas consumpt Propane kg h 2 74 2 70...

Page 3: ... 3 Fig 1 Connections Minimum clearances For ventilation For servicing R C H return Above the appliance casing 450mm 300mm M C H flow At the R H S 15mm 15mm G Gas connection At the L H S 15mm 15mm C Filling Connection Below the appliance casing 200mm 200mm In front of the appliance 100mm 500mm ...

Page 4: ... range is adjustable between 11 2 KW and 34 KW NOTE THE BOILER IS NOT TO BE USED FOR POOL OR SPA HEATING THE BOILER MUST BE INSTALLED ONLY BY AN AUTHORISED PERSON 1 0 GENERAL INFORMATION 1 0 1 Related Documents The boilers must be installed strictly in accordance with these Instructions the Australian Gas Association Gas Installation Code AG601 Local Water and Electricity Authority Requirements an...

Page 5: ... INSTRUCTIONS 19 02 04 5 Fig 2 KEY 1 Control panel 2 Ignition transformer 3 Combustion chamber 4 Fan 5 Combustion analysis intakes 6 Smoke pressure switch 7 Limit thermostat 8 C H sensor SM 9 Main exchanger 10 Gas valve 11 Flow water switch 12 102 C resettable safety stat ...

Page 6: ... 2 Water gas exchanger 12 Expansion Vessel 3 Combustion chamber 13 Safety Valve 4 Gas Valve 14 Drain Plug 5 Limit thermostat 85o C 15 Automatic By pass 6 102o C safety Thermostat C Filling Connection 7 NTC sensor G Gas Connection 8 Hydrometer M C H Flow 9 Water Flow Switch S Discharge Safety Valve 10 Air Relief Valve R C H Return ...

Page 7: ... account of the position of the flue with regard to the requirements of AG601 2 2 Clearances 2 2 1 Model 34i a There must be a minimum clearance of 450mm between the top edge of the boiler and any horizontal surface above the boiler Any regulations with regard to combustible surfaces and suitable fire protection must be observed b A minimum clearance of 15mm must be provided between the side of th...

Page 8: ...UCTIONS 19 02 04 8 Model 34i 34e Mounting Bracket b The position of the boiler will depend on the flue method used and with respect to Gas Regulation Code AG 601 Fig 4 KEY 1 Wall Mounting Bracket 2 Plastic wall plug 2off 3 Woodscrew 2 off 4 Washer 2 off 5 Adjustment Screw 2 off ...

Page 9: ...res Fig 5 2 3 3 Horizontal Flue Rear Wall Outlets see Fig 5 a The centre line of the hole through the wall must be 115mm above the top of the boiler b The hole should be large enough to accommodate a 130mm dia PVC tube which has a length equal to the wall thickness The tube must be sealed both inside and outside faces of the wall c The standard flue kit P N 8084808 is used The flue assembly will n...

Page 10: ... duct h Ensure that the sealing ring is in place in the elbow and fit inner duct and outer duct to the elbow i Locate the joining clamp and tighten using screws provided j Locate the gasket in the boiler flue outlet and pull back assembly to locate the elbow Fit four 4 screws provided and tighten 2 3 4 Side Wall Outlets a Extension ducts are available for this application The flue elbow should be ...

Page 11: ...the centre line of the boiler see Fig 1 It is recommended that a manual shut off valve is installed adjacent to the inlet connection in accordance with the provisions of AG 601 2 5 2 Gas fitting lines must be designed and installed in accordance with the requirements of AG601 to which reference should be made for pipe sizing information 2 5 3 Piping MUST be sized so that a minimum pressure of 1 13...

Page 12: ...til the pressure is restored to 1 5 bar e The drain pipe from the 3 Bar pressure relief valve in the boiler must terminate in such a position that any discharge is visible to the user See Fig 3 f The boiler is provided with an automatic by pass which operates on systems fitted with thermostatic radiator valve g The condition of the water in the system is of great importance Treatment such as Ferno...

Page 13: ...ulating water by modulating the gas pressure The control box also contains the operation selector switch B which has OFF ON and RESET positions a OFF will turn the boiler OFF b ON will start and run the boiler c RESET is a momentary on operation which will reset the ignition sequence should the boiler shut down with lockout d Central Heating Temperature adjusting knob A Two indicator lights are po...

Page 14: ...RS MODEL 34i AND MODEL 34e REF INSTALLATION INSTRUCTIONS 19 02 04 14 Fig 9 Fig 9a Terminal Strip Disconnect power from main supply before removing cover Remove link between 2 4 and connect thermostat wires to terminals 2 4 Fig 10 ...

Page 15: ...he ignition function quicker cross lighting see Fig 9a b Natural Gas LPG Selector Bridge With the bridge disconnected the boiler will operate correctly for Natural Gas With the bridge connected the boiler will operate correctly for LPG gas Failure to use in the correct position for either gas will mean that the required maximum and minimum gas pressure cannot be obtained 3 3 Temperature Control Te...

Page 16: ...ith lockout A complete manual restart is necessary Fig 11 To reset the overheat thermostat The appliance is fitted with a safety cut out thermostat in the event of overheating this will interrupt the power supply and prevent the appliance from functioning If this occurs allow the appliance to cool reinstate the thermostat button as shown in figure 11 turn the rotary switch to position until both l...

Page 17: ...ve earth connection is provided f Ensure that no flammable liquids or materials are in contact with or are in the immediate vicinity of the boiler OPERATION a Ensure that the gas supply is turned ON and that electrical supply is turned ON b Turn the temperature control knob to maximum c Turn the room thermostat on d Turn the Selector Knob to the ON position indicated by a star A green light will t...

Page 18: ...ng two definite pressure settings These pressures shown in Table 4 for both Natural Gas and Propane usage are factory set for the gas supply to which the boiler is to be connected There should not be any need other than the field conversion from one gas to another or the exchange of a gas valve for these to be adjusted In the case of the above exceptions or if it is obvious that adjustment is nece...

Page 19: ...o increase counter clockwise to decrease to arrive at the pressure shown in Table 4 Setting the Minimum Pressure a Turn Boiler off and disconnect one lead to the modulating coil b Turn Boiler on and using a Phillips head screwdriver turn clockwise to increase counter clockwise to decrease to the pressure as shown in Table 4 c Operate the main switch a number of times and check that the pressure co...

Page 20: ...t pressure the following procedure is used a Consult the appropriate table for the relative gas and establish the required pressure b Connect the manometer to position 5 as shown in Fig 13 c Heat the boiler by turning the Selector Knob to the ON position d Turn the temperature control knob to maximum and remove the knob as shown in Fig 12 e Using a small screwdriver access the trimmer inside the h...

Page 21: ...TRUCTIONS 19 02 04 21 CENTRAL HEATING OUTPUT TABLE FOR NATURAL GAS AND PROPANE GAS Fig 14a Natural Gas Fig 14b Propane Gas kW 11 2 20 22 24 26 28 30 31 32 34 kpa 0 50 0 80 1 00 1 20 1 40 1 70 1 90 2 00 2 20 2 41 kW 11 2 16 22 26 28 31 34 Kpa 0 09 0 15 0 18 0 25 0 30 0 6 0 71 ...

Page 22: ...ere to contact should failure persist Complete all details of the Warranty and hand to the user together with the Users Instruction Also advise the user of the value of preventative maintenance and cleaning in order to maintain the optimum performance of the boiler and heating system we recommend servicing of the appliance at regular intervals i e every two years BOILER FAILURE Should the boiler f...

Page 23: ...SIME FORMAT WALL HUNG BOILERS MODEL 34i AND MODEL 34e 4 0 2 0 9 1 S N O I T C U R T S N I N O I T A L L A T S N I F E R 23 ...

Page 24: ...The boiler will light automatically and continue to operate until the temperature set by the room thermostat is obtained It will then modulate to maintain the set temperature To turn the boiler OFF turn the Selector Knob to the OFF position The boiler will now shut down If the boiler is not to be used for a lengthy period it is advisable to turn OFF the electricity supply and the gas valve Should ...