Sime Planet Dewy 100 BFR, Installation And Servicing Instructions

Page 1: ...nstallation and servicing instructions UK ENSURE THAT THESE INSTRUCTIONS ARE LEFT FOR THE USER AFTER COMPLETION OF THE BENCHMARK SECTION Please read the Important Notice within this guide regarding your boiler warranty 199838 ...

Page 2: ...re recommended Avoid direct contact with sharp edges Avoid contact with any hot surfaces NOTICE Please be aware that due to the wet testing of the appliance there may some residual water in the hydraulic circuit Protect any surfaces carpets or floorings Use a suitable container to catch any water that escape when removing the protective caps from the connections SAFE HANDLING IMPORTANT NOTICE For ...

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Page 4: ... Benchmark is managed and promoted by the Heating and Hotwater Industry Council For more information visit www centralheating co uk FONDERIE SIME S p A of Via Garbo 27 Legnago VR Italy declares that its hot water boilers which bear the CE mark under Gas Directive 90 396 CEE and are fitted with a safety thermostat calibrated to a maximum of 110 C are not subject to application of PED Directive 97 2...

Page 5: ...tructed and has been properly installed Make sure that any shutoff valves are open Make sure that the system is charged with water and is thoroughly vented Check that the circulating pump is not jammed Purge the system bleeding off the air present in the gas pipe by operating the pressure relief valve on the gas valve inlet Complete the Benchmark checklist included in this manual IPX4D Important I...

Page 6: ...l the boiler as Class C device remove the termi nal inserted in the flange before connecting the intake 203 M R G R3 156 S3 65 115 281 120 235 865 500 CS CA 120 160 135 600 405 18 5 870 Fig 1 a 1 2 2 PLANET DEWY 100 BFR fig 1 a R C H return G 1 1 2 UNI ISO 228 1 M C H flow G 1 1 2 UNI ISO 228 1 G Gas connection G 3 4 UNI ISO 228 1 R3 Tank return G 1 1 2 UNI ISO 228 1 S3 Condensation outlet ø 25 CA...

Page 7: ...EWY 100 BFR fig 2 a 1 2 3 4 5 6 7 8 18 13 9 10 11 14 17 15 Fig 2 a KEY 1 Gas valve 2 Condensate trap 3 Fan 4 Air pressure switch 5 Ignition electrode 6 Ionisation electrode 7 Ignition transformer 8 Exhaust thermostat 9 Heating sensor SM 10 Safety thermostat 100 C 11 Differential pressure switch 13 Auto Air Vent 14 Pump 15 Control panel 17 Water pressure transducer 18 Flue Reducer 100 80 NOTE It is...

Page 8: ... maximum 80 60 C C 70 70 Smokes temperature minimum 80 60 C C 62 62 Smokes temperature maximum 50 30 C C 50 50 Smokes temperature minimum 50 30 C C 32 32 Smokes flow kg h 97 166 CO2 maximum minimum G20 9 0 9 0 9 0 9 0 CO2 maximum minimum G31 10 0 10 0 10 0 10 0 Maximum pressure exhaust manifold output Pa 110 170 Adsorbed power consumption W 198 330 Electrical protection grade IPX4D IPX4D Losses af...

Page 9: ...epara tors are available to suit the number and size of the boilers being installed 2 INSTALLATION 45 146 R3 500 865 582 88 330 R M M2 M2 265 305 455 265 WARNING In both single and sequence cascade installation the heating system must be equipped with a hydraulic separator When replacing existing boilers it is advisable to install a plate heat exchanger to separate the boiler circuit from the seco...

Page 10: ...tu re it is advisable to fit a suitable filter on the gas supply pipe 2 4 FILLING THE SYSTEM Cold system filling pressure must be 1 bar The system must be filled slowly so that air bubbles are released through the specific escapes 2 5 EXHAUST The boiler is supplied with a 80mm gasket which must be fitted over the exhaust ter minal prior to the flue being installed 11 fig 4 4 a 4 b The flue should ...

Page 11: ...MF 6 pcs code 8077451 single 8077451A 10 Inlet exhaust fitting code 8091401 11 ø 80 rubber gasket supplied with unit 12 ø 80 condensation recovery L 135 code 8092800 13 ø 80 125 coaxial exhaust L 885 code 8096253A 14 Internal external wall seals two pairs code 8091500 15 Air inlet terminal code 8089500 16 Exhaust terminal code 8089501 Type C separate ø 80 flues and coaxial exhaust terminal Load lo...

Page 12: ...nstalled and should not exceed 16 mmH2O 60 BFR and 28 mmH2O 100 BFR When the length of the flues ranges between 11 and 16 mm H20 60 BFR 17 and 27 mm H20 100 BFR it is necessary to adjust trimmer MAX on the fan board and set the Max air p values provided in paragraph 4 1 in order to ensu re a correct operation 2 5 4 Maximum usable length for coaxial ø 80 125 flues In installations with ø 80 125 coa...

Page 13: ...ly with local standards and all cables must comply with low safety voltage requirements of EN 60730 For lengths up to 25 m use cables of section 0 25 mm2 for longer lengths up to 50 m use cables of section 0 5 mm2 First of all assemble and wire the socket 2 then insert the equipment which will start up as soon as it receives current To gain access to connector 3 remove the control panel cover and ...

Page 14: ...CTOR SPARE PART CODES J2 cod 6278613 J3 cod 6299970 J4 cod 6293589 J5 cod 6293586 J7 cod 6278636 14 2 6 5 Wiring diagram version PLANET DEWY 100 BFR fig 7 a J8 J7 J6 J5 J4 J9 J3 J2 J10 J1 Fig 7 a KEY EV1 Gas valve coil EV2 Gas valve coil EA Ignition electrode ER Ionisation electrode TS Safety thermostat 100 C V Fan TPA Water pressure transducer PI Pump SE External probe optional TA External contro...

Page 15: ...aulic separator with TA Fig 8 KEY PC Pump PB Hot water pump PI System pump R R1 R2 Relay CR CR1 CR2 Relay contact TA Heating control VR Non return valve M C H flow R C H return NOTE The relay R disconnects the heating pump when the requirements of both services are met The relay R1 disconnects the plant pump during the hot water preparation phase Remember to correctly position the DIP SWITCH on th...

Page 16: ...m from the hydraulic separator with LOGICA REMOTE CONTROL Fig 8 a KEY PC Pump PB Hot water pump PI System pump R R1 R2 Relay CR CR1 CR2 Relay contact VR Non return valve M C H flow R C H return NOTE The relay R disconnects the heating pump when the requirements of both services are met The relay R1 disconnects the plant pump during the hot water preparation phase Remember to correctly position the...

Page 17: ... through the telepho ne system with external contact or through a window contact Anti bacterial 2 7 1 Installation The Logica control must be installed in a hea ted area For installation follow the assembly instructions inserted in the package At this point with the selector knob on the instal ler can adjust the basic parameters settings according to the individual needs point 2 7 2 The radiators ...

Page 18: ...te of the prescribed delivery temperature value sent in C is limited to the imposed value With the activation of the adaptation the pre set value transmitted to the boiler regulator is adapted to the effective heat need The adaptation functions with both the atmospheric guide with ambient influence and with pure ambient control If the Logica Remote Control is set as a remote control only the adapt...

Page 19: ...or when parameter 64 1 0 internal sensor only active 0 external 100 internal 50 mean value of external internal sensor 100 external sensor only active The set mix is used for ambient control and display If the external sensor is short circuited or interrupted the operation conti nues with the internal sensor This function allows the hot water to be brought to a high temperature once a week in orde...

Page 20: ...dulation pressure before moving to the set heating pressu re The addition of a bridge will cancel both the programmed technical delay and the minimum pressure operating period at ignition In this case the time between shutdown and the next ignition will depend on a 5 C differential detected by the heating probe SM DIP SWITCH 13 fig 11 For correct module operations the dip switches must be position...

Page 21: ...ter 10 sec it stops sparking the burner turns off and the block led turns on This may be due to a faulty disconnected or damaged ionisation electrode wrong polarity live and neutral reversed The boiler should resume automatically after a power failure 3 4 AIR PRESSURE SWITCH The air pressure switch is not adjustable Its value is shown on the air pressure switch 3 5 SYSTEM AVAILABLE HEAD fig 12 The...

Page 22: ...k 16 Non return valve 17 4 BAR safety valve 18 Non return valve not supplied 19 Hydraulic compensator supplied in optional kit 20 Drain tap supplied in optional kit 21 8 liter expansion vessel supplied in optional kit 22 Air relief valve supplied in optional kit 23 Oblique filter not supplied 24 Drain cock lever 2 supplied in optional kit 29 Series BT tank optional 30 Filling loop supplied in opti...

Page 23: ...t 20 Drain tap supplied in optional kit 21 8 liter expansion vessel supplied in optional kit 22 Air relief valve supplied in optional kit 23 Oblique filter not supplied 24 Drain cock lever 2 supplied in optional kit 29 Series BT tank optional 30 Filling loop supplied in optional kit CONEXIONES M C H flow R C H return G Gas S3 Condensation drain M2 Tank flow R3 Tank return 600 1000 4500 4000 3500 3...

Page 24: ...ore than 0 2 from the table values the following corrections must be made To correct CO2 to the MIN power use the OFF SET screw 2 Drawing 6 To correct CO2 to the MAX power use the shutter 1 Drawing 6 Drawing 6 Single module 60 kW 100 kW G20 60 0 2 65 0 2 G31 63 0 2 70 0 2 Single module 60 kW 100 kW G20 5 8 0 2 6 5 0 2 G31 10 9 0 2 7 0 0 2 B Drawing 5 3 Use the gas valve OFF SET adjustment screw 2 ...

Page 25: ... The boiler should be serviced at regular intervals at least annually by a qualified engineer During maintenance operations the authorised technician must check that the condensate trap is full of water this is of particular importance if the boiler has been out of use for some time Filling is done via the special opening fig 19 4 4 1 Chimney sweep function fig 20 To check single module combustion...

Page 26: ... Competence can be demonstrated by satisfactory completion of the CPA1 ACS assessment which covers the use of electronic portable gas analysers in accordance with BS 7967 parts 1 to 4 Combustion check Connect the flue gas analyser to the flue gas sampling point as shown in the dia gram Procedure for checking the combustion Turn the heating control knob to maximum and then remove it Locate adjuster...

Page 27: ...stomer s statutory rights If yes and if required by the manufacturer has a water scale reducer been fitted CONDENSING BOILERS ONLY The condensate drain has been installed in accordance with the manufacturer s instructions and or BS5546 BS6798 Yes If the condensate pipe terminates externally has the pipe diameter been increased and weatherproof insulation fitted Yes For single 60 BFR boiler ...

Page 28: ...omments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Gas Safe Register No Comments Signature Date Engineer Name Company Name Telephone No Operative ID No Comments Signature Date Engineer Name Company Name Telephone No Ga...

Page 29: ...29 For 100 BFR and boilers in cascade ...

Page 30: ...30 ...

Page 31: ... natural gas 250 mm LPG 2 cm2 KW of net heat input Therefore a single 60 BFR 58 KW net input boiler would require 116 cm2 at high level and 116 cm2 at low level A single 100 BFR 98 KW net input boiler would require 196 cm2 at high level and 196 cm2 at low level Installed in a compartment or enclosure High level within 15 of the room height from ceiling 5 cm2 KW of net heat input Low level low as p...

Page 32: ...32 5 EXPLODED VIEWS COD TYPE DATE PAGE 3830005 345 PLANET DEWY 60 BFR UK 20 01 2010 1 4 ...

Page 33: ...33 COD TYPE DATE PAGE 3830005 345 PLANET DEWY 60 BFR UK 20 01 2010 2 4 ...

Page 34: ...g gas valve mixer 34 2030228 Gasket Ø 17x24x2 35 6216229 Flow pipe 36 6040206 Pressure relief valve 1 2 4 bar 37 2030227 Gasket Ø 12x18x2 38 6231351 Plunged sensor 39 6146722 95 C safety stat 40 6022010 Sensor gasket 41 6017210 Manual air vent 1 4 42 6083062 Flue inlet flange Ø 80 43 2030229 Gasket Ø 22x30x2 44 6146306 Brass nut 1 OT 45 6277909 Pump connecting pipe 45 A 6277925 Pump connecting pip...

Page 35: ...0 mm 96 6120522 Reducer 1 1 2 x 1 CODE 8093577 97 2030222 Piracriten gasket 23x33x3 CODE 8093577 98 2030206 Piracriten gasket Ø 33 5x45x2 CODE 8093577 99 6291967 C H flow pipe CODE 8093577 110 6227424 C H return pipe CODE 8093577 111 6227680 Pipe connecting D H W expans vessel CODE 8093577 112 6245108 D H W expansion vessel l 8 CODE 8093577 113 6216312 Hydraulic compensator CODE 8093577 114 621661...

Page 36: ...36 COD TYPE DATE PAGE 3830037 212 Planet Dewy 100 BFR UK 20 01 2010 1 4 ...

Page 37: ...37 COD TYPE DATE PAGE 3830037 212 Planet Dewy 100 BFR UK 20 01 2010 2 4 ...

Page 38: ... Water trap 32 6238510 Gas control 33 6277414 Pipe connecting gas valve mixer 34 2030228 Gasket Ø 17x24x2 35 6216237 C H flow pipe 36 6040210 Pressure relief valve 3 4 5 bar 37 6277930 Flow pipe pres switch pipe 38 6231351 Plunged sensor 39 6146722 95 C safety stat 40 6022010 Sensor gasket 42 6083062 Flue inlet flange Ø 80 43 6104710 Reduction 44 6070815 Extension MM 3 4 45 6278890 Air gas hose co...

Page 39: ...6245108 D H W expansion vessel l 8 104 6229502 Plug 1 F OT 105 6291967 C H flow pipe 116 6216614 Cock 1 2 117 6216617 Cock 2 118 6013105 Automatic air vent 1 2 119 2030229 Gasket diam 22x30x2 120 2030222 Piracriten gasket 23x33x3 121 6120522 Reducer 1 1 2x1 122 2030206 Piracriten gasket diam 33 5x45x2 6127210 Main cable L 2000 6186589 Ionisation lead L 600 6278613 8 pole cable connector TA CR SE S...

Page 40: ...Cod 6304378 11 2012 Documentation Dpt Sime Ltd 1a Blue Ridge Park Thunderhead Ridge Glasshoughton Castleford WF10 4UA Phone 0845 9011114 Fax 0845 9011115 www sime co uk Email enquiries sime co uk ...