background image

2899

8

GB

TURN TO THE RIGHT: (sign +) 
In order to increase the volume of air entering the
combustion chamber and thus diminishing its pres-
sure. There is a reduction of CO2 and the adhesion of
the flame to the air diffuser disc improves. 

(Setting advisable for ignitions at low temperatures).

TURN TO THE LEFT: (sign –)
In order to reduce the volume of air entering the com-
bustion chamber and thus increasing its pressure. 
The CO2 improves and the adhesion of the flame to
the diffuser tends to reduce. 

(This setting is not advis-

able for ignitions at low temperatures).

In any case do not bring the combustion head setting
more than one point away from that indicated in the
schedule. One set-point corresponds to 3 turns of the
rod; a hole (3) at its end facilitates counting the
number of turns.

4.6

RECIRCULATING PIPE ADJUSTMENT, 

(see fig. 17)

The burner leaves the factory with the recirculating
pipe in the Position 2.
If necessary, in order to optimise the combustion, place the flame tube according to the combustion head as
indicated in the table. It is important that the combustion chamber is enough large for the flue gases recirculation.
(Pay attention to the thickness of the boiler door).
By generally reducing the smoke recirculating section (RF), the combustion stability is increased, but emissions
of NOx are also increased.

4.7

PUMP PRESSURE

12 bar :The pump leaves the factory set at this value.

4.8

AIR DAMPER ADJUSTMENT, 

(see fig. 18) 

The mobile air damper (A) operated by the jack (B) assures the
complete opening of the air intake.
The regulation of the air-rate is made by adjusting the fixed air
damper (C), after loosing the screws (D). When the optimal regula-
tion is reached, screw tight the screws (D) to assure a free move-
ment of the mobile air damper (A)
The settings, indicated in the table, refer to the burner with its cov-
er fitted and combustion chamber with depression zero.  These
regulations are purely indicative. 
Each installation however, has its own unpredictable working
conditions: actual nozzle output; positive or negative pressure in
the combustion-chamber, the need of excess air, etc. All these
conditions may require a different air-damper setting.

It is important to take account of the fact that the air output of
the fan differs according to whether the burner has its cover
fitted or not.  Therefore we recommended to proceed as follows:

Adjust the air damper as indicated in the schedule of page 6.

Mount the cover. 

Check smoke number and CO

2

.

Should it become necessary to modify the air output, remove the cover by loosening the screw, adjust the air
damper, remount the cover and finally recheck the smoke number.

E

Pos.

1

2

3

417T

178

196

213

418T

234

243

252

D4499

Position

RF

Fig. 17

3

2

1

E

D

C

D5555

D

A

B

Fig. 18

Summary of Contents for SIME BLUE MACK 1

Page 1: ...tretien Installatie gebruiks en onderhoudsvoorschriften Light oil burners Br leurs fioul Stookoliebranders CODE MODEL MODELE TYPE 8099100 SIME BLUE MACK 1 417 T 8099105 SIME BLUE MACK 2 418 T GB F NL...

Page 2: ...G 6 4 1 Combustion adjustment 6 4 2 Nozzles recomended 6 4 3 Maintenance position 7 4 4 Electrode adjustment 7 4 5 Combustion head setting 7 4 6 Recirculating pipe adjustment 8 4 7 Pump pressure 8 4 8...

Page 3: ...2850 rpm 298 rad s Capacitor 4 F Ignition transformer Secondary 8 kV 16 mA Pump Pressure 7 15 bar Absorbed electrical power 0 18 kW 0 23 kW O H 4 5 F B 11 D D6085 M N N P 4 5 L D5908 TYPE A B C D E F...

Page 4: ...insulating gasket holes 5 see fig 4 Fix the flange 1 to the boiler door 4 using screws 2 and if necessary the nuts 3 interposing the insulating gasket 5 see fig 5 Verify that the installed burner is...

Page 5: ...the same level as the suction line In this case a non return valve is not required Should however the return line arrive over the fuel level a non return valve is required This solution however is le...

Page 6: ...r 230V 0 1A max Limit thermostat Remote lock out signal Ignition electrodes Start thermostat Heater L N PE Motor Main switch Safety thermostat E9116 A Fig 11 B For burners installed on air generators...

Page 7: ...et the best emission values In field it is advisable to use Danfoss 60 S nozzles in order to make the burner working more reliable in time APPROXIMATE ADJUSTMENTS FOR INSTALLATION ON OTHER BOLERS The...

Page 8: ...of the blast tube is level with the set point as indi cated in the schedule Example In the sketch on fig 16 the combustion head is set for an output of 0 60 GPH at 12 bar for the burner type 417T whil...

Page 9: ...ity is increased but emissions of NOx are also increased 4 7 PUMP PRESSURE 12 bar The pump leaves the factory set at this value 4 8 AIR DAMPER ADJUSTMENT see fig 18 The mobile air damper A operated by...

Page 10: ...avoiding the excessive consumption of fuel and consequent pollution Before carrying out any cleaning or control always first switch off the electrical supply to the burner acting on the main switch of...

Page 11: ...USES SOLUTION All led are off and the burner does not start Lack of electrical supply Check presence of voltage in the L1 N clamps of the 7 pin plug Check the conditions of the fuses Check that safety...

Page 12: ...dements lectriques 5 4 FONCTIONNEMENT 6 4 1 R glage de la combustion 6 4 2 Gicleurs conseill s 6 4 3 Positionnement des lectrodes 6 4 4 R glage t te de combustion 7 4 5 Pression de la pompe 7 4 6 R gl...

Page 13: ...b s 2850 t min 298 rad s Condensateur 4 F Transformateur d allumage Secondaire 8 kV 16 mA Pompe Pression 7 15 bar Puissance lectrique absorb e 0 18 kW 0 23 kW H F B D D6085 I G A E C O 4 5 11 M N N P...

Page 14: ...ous dans le joint isolant 5 voir fig 4 Fixer sur la plaque de la chaudi re 4 la bride 1 par l interm diaire des vis 2 et si n cessaire des crous 3 en interposant le joint isolant 5 voir fig 5 E9051 1...

Page 15: ...a pr c dente en raison du man que d tanch it ventuel de ce clapet H m tres L m tres i 8 mm i 10 mm 0 5 1 1 5 2 10 20 40 60 20 40 80 100 H m tres L m tres i 8 mm i 10 mm 0 0 5 1 1 5 2 3 3 5 35 30 25 20...

Page 16: ...ctriques ex cut s par l ins tallateur doivent respecter le r glement en vigueur dans le Pays PE ACCESSIBILITE AU DETECTEUR FLAMME voir fig 12 Le d tecteur flamme est mont directe ment sur la bo te de...

Page 17: ...nfoss 60 H Sur le champ il vaut mieux utiliser les gicleurs Danfoss 60 S pour rendre plus durable le fonctionnement du br leur REGLAGE INDICATIF POUR INSTALLATION SUR AUTRES CHAUDIERES Les valeurs ind...

Page 18: ...rd concorde avec l encoche indi qu e dans le tableau Exemple Dans le dessin de fig 16 la t te est r gl e pour un d bit de 0 60 GPH 12 bar pour le br leur type 417T L obturateur est en effet dans la po...

Page 19: ...combustion mais galement les missions de NOx 4 7 PRESSION POMPE 12 bar La pompe sort de l usine calibr e cette valeur 4 8 REGLAGE VOLET D AIR voir fig 18 Le volet d air mobile A command par le v rin...

Page 20: ...mbustible excessives et donc les missions d agents polluants Avant chaque op ration de nettoyage ou de contr le couper l alimentation lectrique en agissant sur l interrupteur g n ral LES OPERATIONS ES...

Page 21: ...limentation lectrique V rifier la tension au bornier L1 N de la fiche 7 p les V rifier les fusibles V rifier que le thermostat de s curit ne soit pas intervenu Les branchements de la bo te de contr le...

Page 22: ...eling verbranding 6 4 2 Aangewezen verstuivers 6 4 3 Onderhoudspositie 7 4 4 Afstelling electroden 7 4 5 Afstelling verbrandingskop 7 4 6 Afstelling recirculatieleiding 8 4 7 Pompdruk 8 4 8 Regeling v...

Page 23: ...nomen stroom 0 80A 2850 t min 298 rad s Condensator 4 F Ontstekingstransformator Secundair 8 kV 16 mA Pomp Druk 7 15 bar Opgeslorpt vermogen 0 18 kW 0 23 kW H F B D D6085 I G A E C O 4 5 11 M N N P 4...

Page 24: ...Indien nodig de gaten in de flensdichting 5 zie fig 4 vergroten Bevestig de flens 1 op de ketelplaat 4 met behulp van de schroeven 2 en indien nodig de moeren 3 en voeg de flensdichting 5 ertussen zie...

Page 25: ...tweede oplossing biedt echter minder zekerheid omdat de dichtheid van de voetklep eventueel ontoereikend kan zijn H meter L meter i 8 mm i 10 mm 0 5 1 1 5 2 10 20 40 60 20 40 80 100 H meter L meter i...

Page 26: ...ax Ontstekings electroden Regelthermostaat Voorverwarmer L N NULLEIDER EN FASE NIET OMWISSELEN OPGELET NOOT Doorsnede geleiders min 1 mm2 Mits anders voorgeschreven door plaatselijke nor men en wetten...

Page 27: ...e emissiewaarden verkregen Er wordt aangeraden Danfoss 60 S verstuivers te gebruiken zodat de brander langer betrouwbaar werkt INDICATIEVE AFSTELLING VOOR INSTALLATIE OP ANDERE KETELS De in de tabel v...

Page 28: ...de branderkop overeen komt met het in de tabel weergegeven streepje Voorbeeld In de schets van fig 16 is de kop afgesteld voor een debiet van 0 60 GPH bij 12 bar op een brander type 417T Het streepje...

Page 29: ...de NOx emissies toe 4 7 POMPDRUK 12 bar De pomp verlaat de fabriek afgesteld op deze waarde 4 8 REGELING VAN DE LUCHTKLEP zie fig 18 De beweegbare luchtklep A die door de vijzel B bediend wordt opent...

Page 30: ...om uitermate hoog brandstofverbruik en dus hoge milieubelastende emissies te vermijden Alvorens de brander te reinigen of te controleren sluit de elektrische voeding af door op de hoofd schakelaar te...

Page 31: ...che voeding Geen stroom Check de spanning aan het klemmen bord L1 N van de 7 polige mannelijke stekker Check de zekeringen Check of de thermostaat niet vergrendeld is De aansluitingen van de controled...

Page 32: ...Fonderie Sime S p A via Garbo 27 37045 Legnago Vr Italy Tel 39 0442 631111 Export Division fax number 39 0442 631293 Sime Service fax number 39 0442 631292...

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