background image

Assembly instructions for kit #8
All rights reserved. 2001 Simple Motors, LLC 

www.simplemotor.com

3

6. Glue the magnets to the flat surfaces of the rotor core with the letter ‘S’ facing outside (or a

dimple facing inside). Your kit includes 4 magnets. If you want to try 2 magnets first, glue

them to the opposite sides. Straighten the T-pin if necessary. You can check it by spinning

the rotor between your thumb and index finger. Again, be very careful.

All kits have magnets with one of the poles marked with either a letter ‘S’ on the South pole

or a dimple on the North pole. If you want South side to look better, you may cut out the

white glossy round labels that are provided and paste them. You may do it before attaching

the magnets to the rotor. It is recommended to use regular white glue or a glue stick on the

labels for better results.

7. Cut out the disk (supplied with the kit). Poke a hole in the center, which is marked by a

cross. Apply some glue to the middle of the disk and glue it to the cap with a shorter axle

(with the pushpin). Slide two sequins as shown below. The sequins act as a spacer between

the disk and the stand and work better if their convex surfaces face outwards. You may use

only one sequin with convex surface facing the stand.

8. Insert the rotor into the stands marked with blue and silver stars as shown below. Hold the

stands and test to see if rotor spins freely. Make final adjustments to the T-pin if necessary.

9. IMPORTANT: If you plan to attach propeller to your motor try to glue the stand with the

blue star as close to the edge as possible. You may need to shift the whole rotor assembly.

Glue the stand with the silver star to the board. Try to cover the corresponding star

completely. Align the marks on the stand with the line on the board as shown below. Note

that the star's position and the marks are approximate, sometimes you need to move the

stands slightly to achieve the lowest friction. Keep in mind that super glue bonds instantly,

so try to be as accurate as possible in these procedures.

Summary of Contents for Kit 8

Page 1: ...ices You may build each of the motors one at a time using separate assembly instructions for each motor this is the easier way or You may assemble all parts on the board as shown in the picture above...

Page 2: ...into the cap 3 Put in the wooden insert 4 Insert the pushpin into the other cap until it is fully seated and the end of the pushpin sticks out approximately 1 4 6 7 mm You may need to push it hard 5 P...

Page 3: ...marked by a cross Apply some glue to the middle of the disk and glue it to the cap with a shorter axle with the pushpin Slide two sequins as shown below The sequins act as a spacer between the disk an...

Page 4: ...f the rotor spins freely At this time or later you may take the rubber plug and fix it as shown below You can glue different things to the outer flat surface of the plug Try to be accurate redo this s...

Page 5: ...s possible Do not let the wire slide off the end of the electromagnet o Tape the second end of the wire using the same tape Both open ends of wire should be about 6 15 cm long o Clean about 3 8 10 mm...

Page 6: ...ing a sharp knife You may bend the optointerrupter leads slightly to move them apart from each other If you did not use a soldering iron before it is a good idea to practice on soldering two pieces of...

Page 7: ...e in the middle of the slot as deep as possible without hitting the optointerrupter Wait for the glue to dry Hold the middle part of the rotor and rotate the cap that has the disk attached until one o...

Page 8: ...ieces to a reed switch as shown in the first picture If you did not use a soldering iron before it is a good idea to practice on soldering two pieces of wire to each other See the Links page at our we...

Page 9: ...eces with the length of 8 9 20 23 cm each Strip about 3 8 10 mm of insulation on each end of these wire pieces using a sharp knife Solder three wire pieces to the Hall Effect switch IMPORTANT Do not o...

Page 10: ...p 20 of Assembly Instructions for Kit 9 It minimizes the interference with a reed switch as the Hall Effect IC is extended to the top magnet 24 Glue the universal stand to the board The Hall Effect sw...

Page 11: ...es are inserted there is no jumper wire in this case Inspect your battery holder it may have different connections inside In this case you can still use the jumper wire in the same manner to get all 4...

Page 12: ...available at our site to your motor It allows switching between all four motors with a simple turn of a knob A Reed Switch Motor Before connecting everything together connect both wires from the elect...

Page 13: ...e You may connect a capacitor as shown in the diagram above Do not forget to remove the insulation from the magnet wire before soldering It is not a required part for the motor to work but it may prol...

Page 14: ...romagnet wires to the positive red battery holder wire and the other electromagnet wire to the emitter as shown below If the electromagnet doesn t repel the permanent magnets away switch the wires If...

Page 15: ...e sure that in the starting position one of the blades is inside the optointerrupter slot and does not allow light from the LED to reach the phototransistor Briefly connect one electromagnet wire to t...

Page 16: ...Assembly instructions for kit 8 All rights reserved 2001 Simple Motors LLC www simplemotor com 16 This is the wiring diagram for the motor with an optical control...

Reviews: