Simpro DUMPMASTER DM0700, User Manual

Page 1: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 USER MANUAL...

Page 2: ...e and international conformity this document uses Syst me International SI units These may be converted to Imperial units as follows 1 kilogram kg 2 2 pounds lb 1 metre m 1000 millimetres mm 39 37 inc...

Page 3: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 2 Generic Dumpmaster layout and dimensions...

Page 4: ...12 2 2 6 Type D Cradle 12 2 2 7 Type X Custom Cradle 12 2 3 Operation of controls 13 2 3 1 Control Panel identification 13 2 3 2 Standard Control Panel 14 2 3 3 Autocycle Control Panel 14 2 3 4 VSD C...

Page 5: ...7 5 Maintenance 29 3 7 6 Hydraulic system schematic 29 3 8 Safety door and interlock 30 3 8 1 Side hinge safety door standard 30 3 8 2 Swing up safety door custom 30 3 8 3 Safety door interlock 30 3 9...

Page 6: ...nd the lip of the skip or hopper being emptied into Benefits of this design include a small footprint and a wide range of tipping heights available from 700mm to more than six metres 2 A standard weig...

Page 7: ...fied with different Safe Working Loads The rating plate should be the first point of reference to determine SWL on any given machine Never attempt to lift bins that are heavier than the factory specif...

Page 8: ...ements are taken at a point 1 6 metres above the ground at the operator s working position 1 8 Environmental restrictions The Dumpmaster may be used indoors or outdoors However the following restricti...

Page 9: ...6 42 EC 3 Operator s must read and understand this manual before using the machine 4 If the machine is to be leased sold or otherwise transferred then this manual shall accompany the machine 5 This is...

Page 10: ...n 7 The battery indicator if fitted shows an acceptable level of charge 2 2 Emplacing and removing bins The Dumpmaster cradle is designed to allow bins to be emplaced and removed easily while also hol...

Page 11: ...radle General waste and recycling applications in North America ANSI Z245 60 Type B Trash Carts 32 gal 48 gal 64 gal 96 gal 2 2 4 Type A with base ANSI bar lift cradle with base Specialised waste and...

Page 12: ...e spacing as needed 2 2 2 2 Removing bins Open the door and using the grab handle provided remove the wheelie bin from the cradle 2 2 3 Type C Cradle 2 2 3 1 Emplacing bins Open the door and place the...

Page 13: ...radle positioned centrally until it is firmly against the stop buffers Take care that both trunnions are properly seated in the lifting arms some Eurobins may need to be tilted or shaken slightly to e...

Page 14: ...normally atop the powerpack cover but on custom models it may be mounted on a separate electronics enclosure Control Panel Type Primary Usage Controls Image Refer Standard Standard machines RAISE LOWE...

Page 15: ...rol Panel How to operate the controls of a machine with an autocycle controller allowing bins to be emptied without continuous input Dumpmaster models that are fitted with an autocycle control system...

Page 16: ...TICK SLIGHTLY BACK so that the material is poured from the bin in a controlled manner as desired Wait for the contents of the bin to empty Release the JOYSTICK to stop the cradle at any time 5 Pull th...

Page 17: ...n the door If the door is locked press the LOWER button to unlock it 3 Place the full bin onto the cradle taking care that it is properly positioned as per 2 2 then shut the door 4 Turn the mode selec...

Page 18: ...d dock or platform unless designed for that application Never operate the machine with any covers or guards removed Never attempt to empty the contents of closed top drums unless the machine is secure...

Page 19: ...es to connect the machine to mains power Do not operate if power lead insulation or power plugs are damaged Do not connect a damp power plug or socket Ensure the power supply socket is fitted with a r...

Page 20: ...tch 0790050454 Faulty 24VDC motor solenoid or 415VAC motor contactor Solenoid contactor should click when the UP button is pressed if not it may need to be replaced 24VDC Solenoid 0880050015 415VAC Co...

Page 21: ...ins that are within the machine s Safe Working Load as per 1 4 The pressure relief valve may only be adjusted by a qualified technician with prior authorisation from Simpro 3 3 1 2 Mechanical fault 1...

Page 22: ...ing an electrical signal An LED lamp should glow on the coil plug when the LOWER button is pressed If it does not check the up down switch and wiring 9 If the coil is receiving an electrical signal bu...

Page 23: ...axle e The cradle being out of level due to poor adjustment of the lifting chains or a breakage f The roller arm s being pressed too firmly against the tipping track due to the cradle sitting out of...

Page 24: ...tmeter on the control panel which is used to indicate the level of charge in the batteries When the voltmeter reads less than 24 volts the batteries are flat The machine should not be used and should...

Page 25: ...The battery charger is in an enclosed plastic case and protected against short circuit current overload over voltage and over temperature conditions 3 4 6 Appliance inlet The Dumpmaster is fitted wit...

Page 26: ...ly orient the machine so that adjustment arc of the panel mounting bracket runs from North to South 2 If the adjustment arc cannot be oriented North South the panel should be angled at 0 degrees verti...

Page 27: ...ay be viewed here https www worldstandards eu three phase electric power Connecting the Dumpmaster to a power supply for which it is not designed may damage the motor and other components Consult an e...

Page 28: ...n lead 3 6 3 Isolator switch The Dumpmaster is fitted with an isolator switch on the forward side of the powerpack cover This isolates the electrical systems from the power supply and should be turned...

Page 29: ...alve thus regulating the descent speed of the cradle regardless of the weight of the bin 3 7 3 Lift ram The Dumpmaster lift ram is a single action displacement type with a 1 inch chrome bar and a sing...

Page 30: ...c fluid should be drained and replaced as per specifications in 3 7 4 The intake suction filter and the lowering valve should also be removed and cleaned at this time See 3 10 for other preventative m...

Page 31: ...1 Lubricate the arm pivot points with silicone spray both ends of all four arms 2 Check the safety door interlocks to ensure they work as intended a Raise the cradle 100mm off the ground and try to op...

Page 32: ...chine is completely disabled and the cradle cannot be moved until the door is closed the interlock is re enabled and the system is reset 3 Shut the safety door and raise the cradle to the desired posi...

Page 33: ...al Instructions English v119 0 October 2022 Page 32 3 8 3 2 Interlock specifications A summary of the interlock specifications is included below The complete Idec user manual can be downloaded from th...

Page 34: ...the button is released indicating a successful reset If a fault has been detected in any of the safety equipment or connections the machine will not reset and cannot be operated the RESET lamp will c...

Page 35: ...quire power cycling to recover after the fault is corrected Recoverable faults can be cleared by eliminating the cause of the fault and cycling the inputs associated with the fault The output that is...

Page 36: ...and protective eyewear 2 Check that there are no ignition sources nearby 3 Lower the cradle and remove bin 4 Turn off the key switch and unplug the charging lead 5 Remove the powerpack cover 6 Clean t...

Page 37: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 36 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 38: ...d Check that the lead is in good condition Safety systems 5 Door interlock actuator 0250050065 Check that the actuator is securely attached to the door with security screws and enters the interlock fr...

Page 39: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 38 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 40: ...nterlock freely and smoothly without force Check that the actuator locks the door while the cradle is raised above 100mm 7 Safety labels and markings Check that all warnings labels guides etc are atta...

Page 41: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 40 Date Service Person Location Checks complete Notes on repairs or maintenance required Parts and materials used...

Page 42: ...ables a directional lock on the castor wheels This can make the machine easier to manoeuvre on sloping ground Extra care should be taken when moving the machine on sloping ground 4 3 Lifting Observe t...

Page 43: ...to load the pallet onto the deck of the truck 5 Tie the machine into position using marked tie down points and strops rated to at least 1000kg ensuring it is fastened against lateral forces from any...

Page 44: ...d in the Dumpmaster design is as follows 1 Attempts to use the machine by untrained operators 2 Attempts to empty bins that the cradle is not specifically designed to hold 3 Attempts to bypass the doo...

Page 45: ...ble Risks evaluated as Very High Extreme or Unacceptable are likely to require additional or uprated safety functions as per 5 4 4 These must be specified at the time of order LO Likelihood of Occurre...

Page 46: ...when the cradle is on the ground and the cradle cannot be raised unless the door is closed and locked Significant safety margins ensure that the probability of failure of any steel hydraulic or contro...

Page 47: ...AS60204 1 The charger on battery powered Dumpmasters is double insulated Contamination from tipping toxic powder and liquid Operator LO 2 FE 4 DPH 1 NP 1 Risk Factor 8 Great care should be taken when...

Page 48: ...Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Control measures Comments Site specific hazard Operator LO FE DPH NP Risk Factor Other persons LO FE DPH NP Risk Factor Contro...

Page 49: ...ular conditions of use The following section is provided to assist potential Dumpmaster operators in determining whether any additional safety features are required for their application ISO 13849 1 2...

Page 50: ...ludes all hazards intrinsic to the Dumpmaster design other safety functions may be required to address site specific hazards which can be evaluated using the blank spaces provided 5 4 4 Achieving the...

Page 51: ...placing an order Simpro can then specify and quote additional or uprated safety functions such as CAT3 Kit to achieve PLd safety performance CAT4 Kit to achieve PLe safety performance Additional guar...

Page 52: ...with adaptor ring spindle DMXXXX B only 1 2015 0880050035 Motor 3 ph 2 Pole 1 1kW 400V 71 Frame DMXXXX 3 only 1 2015 0250050069 Contactor 24VDC coil EBSIC 0016KZ Mini DMXXXX 3 only 1 2020 0250050003...

Page 53: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 52...

Page 54: ...may be done using the web form here simpro world warranty claim 7 2 Coverage 1 Simpro provides a 24 month Back to Base Warranty on all Standard Products unless alternative terms have been agreed to i...

Page 55: ...taken It is also important to establish whether there may have been any negligence misuse or an accident that contributed to or caused the fault 3 Parts requiring replacement will be supplied by Simp...

Page 56: ...rial Number Function Bin Tipper Type Model DM0700 DM1200 DM1500 DM1800 DM2100 DM2400 DM2700 Serial No Standards Used EN 349 1993 EN 574 1996 A1 200 EN 953 1997 EN ISO 4413 2010 EN ISO 12100 2010 EN IS...

Page 57: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 56 9 Notes...

Page 58: ......

Page 59: ...User Manual Simpro Dumpmaster Original Instructions English v119 0 October 2022 Page 58...

Page 60: ...ent Simpro s OEM products are now sold around the world through a distribution network covering most large economies The product range continues to evolve thanks to a policy of continuous R D new idea...