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 • inspection of all the safety devices installed on the 

machine;

 • ll connections with pins and screws;

 • inspection of the machine operations;

 • inspection of the machine status;

 • verification of the correct operation and efficiency 

of the electrical system;

 • checking the seal and efficiency of the pneumatic 

and/or hydraulic system.

The results of these checks must be reported on a 

specific sheet.

ATTENTION: If worn or faulty parts are not 

promptly replaced, the manufacturer cannot be 

held in any way liable for the damage caused by 

accidents that may result.

If faults or anomalies are detected, they must be 

eliminated before the machine is put into opera-

tion, and the expert carrying out the inspection 

will have to certify that the repair has been made, 

thus allowing the machine to be used.

If the person performing the inspection detects haz-

ardous faults, they must promptly inform the ma-

chine manufacturer.

Place the machine out of service if operating faults 

are found while performing the appropriate checks/

inspections and/or repairs. Check that no objects are 

left between the moving parts after any maintenance 

work.

In order to guarantee maximum safety of the ma-

chine it is, nonetheless, PROHIBITED to:

 • Tamper with any part of the machine;

 • Leave moving parts unattended;

 • Use the machine when not operating at full effi-

ciency;

 • Modify the machine to change the originally es-

tablished use, without explicit authorisation from 

the Manufacturer;

 • Run moving parts with manual operations in case 

of power failure.

3.2.  INTENDED USE

The welding system should only be used for the pur-

pose for which it was manufactured meaning to gen-

erate an electrical arch for MIG/MAG, TIG, MMA weld-

ing accordingly.

ATTENTION: It cannot therefore be used as a de-

vice tor thaw pipes; any improper use automati-

cally voids the warranty and excludes the man-

ufacturer from any liability in case of damage to 

persons and property.

chine must never be modified in any part except for 

modifications planned and authorised by the manu-

facturer and carried out by persons authorised by the 

manufacturer.

In particular, the distance of the arc from the work 

piece and the stabilisation devices must be adjusted 

and maintained according to the manufacturer's rec-

ommendations.

C) Welding cables

Welding cables must be kept as short as possible and 

must be placed close to each other and passed on 

the floor or as low as possible.

D) Work piece earthing

The earth connection of the work piece can reduce 

electromagnetic emissions in some cases.

The operator must pay attention to avoid that the 

earthing of the piece is not a source of danger for 

people and damage to the equipment. Where nec-

essary, earthing must be carried out with a direct 

connection between the work piece and the ground, 

while in countries where this is not permitted, the 

connection must be made using a capacitor in ac-

cordance with the regulations of the country.

E) Shielding

Cable and equipment shielding in the work area can 

reduce interference. Shielding of the entire welding 

or cutting installation can be considered for special 

applications.

F) Equipotential connections

The equipotential connections of all metal compo-

nents in and near welding installations should be 

considered.

In any case the metal components connected to the 

piece to be welded will increase the risk for the op-

erator to receive an electric shock from the simulta-

neous contact with these metal components and the 

electrode. The operator should be isolated from all 

these metal components rendered equipotential. 

Checks and inspections

Checks must be carried out by a qualified technician 

or a qualified and authorised technician; they must 

be visual and functional, with the aim of guarantee-

ing the safety of the machine.

They include:

 • inspection of all supporting structures, which 

must not show any signs of cracking, breakage, 

damage, deformation, corrosion, wear or altera-

tion to the original characteristics;

 • checking all mechanical parts;

12

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Summary of Contents for NOVATIG 403 DC PULSE

Page 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Page 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Page 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Page 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Page 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Page 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Page 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Page 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Page 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Page 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Page 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Page 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Page 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Page 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Page 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Page 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Page 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Page 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Page 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Page 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Page 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Page 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Page 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Page 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Page 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Page 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Page 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Page 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Page 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Page 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Page 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Page 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Page 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Page 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Page 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Page 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Page 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Page 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Page 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Page 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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