background image

4.4.  HANDLING AND LIFTING

ATTENTION: handling and lifting must be carried 

out by trained and qualified operators, using 

appropriate means and methods, to avoid risks 

to personal health and damage to the machine. 

Before carrying out handling and lifting, check 

the position of the centre of gravity of the load; 

always check the correct weight balance of the 

machine when it is transported, so as to prevent 

unexpected machine movements or falls. It is 

recommended to always use vehicles capable of 

supporting the weight and dimensions of the ma-

chine ("TECHNICAL SPECIFICATIONS" paragraph 

of this manual), so as to avoid damage to the ma-

chine or to persons or things around it.

IMPORTANT: the customer is always exclusively 

liable during the equipment loading and unload-

ing phases.

For transport to the final installation site, it is prefera-

ble to use a forklift or pallet truck, taking care that the 

lifting forks support the entire crate.

< 25 kg

For movements within the plant, the machine may be 

transported with a crane by properly harnessing it using 

cables with the appropriate resistance characteristics, 

depending on the weight of the machine itself.  

If the supply includes only the welding machine, 

generally weighing less than 25 kg, the packaging 

consists of a cardboard box without lifting pallets. It 

can be easily lifted by two operators and taken to the 

place of use.

4.  INSTALLATION

4.1.  SHIPPING

The shipment, also depending on the destination, 

can be carried out by different means.

The packed machine must be properly anchored to 

the means of transport in order to avoid uncontrolled 

movements.

The shipment is always carried out under the respon-

sibility of the purchaser who assumes all charges 

for accidents and thefts that could occur during the 

transport itself.

4.2.  PACKAGING

The machine is shipped packed in a special container 

and, if necessary, it is suitably stabilised with shock-

proof material to ensure its integrity.

The packaging is made, with containment of the 

overall dimensions, also depending on the type of 

transport adopted.

To facilitate transport, the shipment can be per-

formed with some components disassembled and 

properly protected and packaged.

THE PACKAGING CONTAINS:

No. 1 NOVATIG 403 DC PULSE welding machine

No. 1 Instruction manual

OPTIONAL ACCESSORIES:

No. 1 Earth cable

No. 1 Clamp cable

No. 1 Welding torch

4.3.  MACHINE RECEIPT

Upon receipt of the machine, check that the informa-

tion in the shipping document actually corresponds 

to the material received and check that the packag-

ing is perfectly intact.

IMPORTANT: in case of damage or absence of some 

parts, immediately report the anomaly to the carri-

er, making any descriptive notes of the damage on 

the transport document before signing.

Do not use the machine, but contact the seller to 

agree on the procedure to be adopted.

To this end, it is advisable to carry out a check of 

the packaging during the unloading phase and, in 

suspicious cases, open the packaging and to ver-

ify the safety of the machine and any loose units.

15

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Summary of Contents for NOVATIG 403 DC PULSE

Page 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Page 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Page 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Page 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Page 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Page 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Page 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Page 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Page 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Page 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Page 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Page 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Page 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Page 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Page 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Page 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Page 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Page 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Page 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Page 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Page 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Page 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Page 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Page 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Page 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Page 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Page 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Page 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Page 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Page 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Page 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Page 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Page 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Page 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Page 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Page 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Page 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Page 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Page 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Page 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

Reviews: