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duty cycle) is detected and protection is activated. 

When protection is activated, welding output will be 

disabled until the safety system senses the overload 

has reduced sufficiently and indicator lamp goes out. 

May also trigger if machine experiences an internal 

power circuit failure.

Water Cooling System Error Indicator (30)

When using the integrated water cooler, the system 

is equipped with a pressure sensor. If the coolant 

pressure is insufficient, this indicator will light and 

the welding output will not be able to be active, in 

order to protect the torch and cooling system.

6.2.  POWER SUPPLY INPUT   

CONNECTION

The TIG series of welding machines is designed to 

operate on a 380V AC power supply. 

When the power supply voltage is over the safe work 

voltage, there are over voltage and under voltage 

protection inside the welder, the alarm light will on, 

at the same time, the current output will be cut off. 

If the power supply voltage continually goes beyond 

the safe work voltage range, it will shorten the welder 

life-span. The below measures can be used: 

 

Change the power supply input net. Such as, 

connect the welder with the stable power supply 

voltage of distributor;

 

Induce the machines using power supply in the 

same time;

 

Set the voltage stabilization device in the front of 

power cable input.

pulse mode is that the base current should be suf-

ficient to maintain the existing molten weld pool, 

while the peak current is sufficient to melt new metal 

in order to move/ expand the molten weld pool. In-

creased pulse frequency will have the effect of mak-

ing the arc more tightly focused which is useful for 

fine stainless work and similar. Pulsing can also be 

used to help move the weld pool, this technique is 

useful for welding out of position or with materials 

that have higher viscosity weld pool. Higher pulse 

duty setting will give greater heat input, while lower 

pulse duty will have the opposite effect.

MMA Parameter Setting

Hot start (25)

Hot start provides extra power when the weld starts 

to counteract the high resistance of the electrode and 

workpiece as the arc is started. setting range (0-10).

Arc force (23)

An MMA welding power source is designed to pro-

duce constant output current (DC).This means with 

different types of electrode and arc length; the weld-

ing voltage varies to keep the current constant. This 

can cause instability in some welding conditions as 

MMA welding electrodes will have a minimum volt-

age they can operate with and still have a stable arc. 

Arc Force control boosts the welding power if its sens-

es the welding voltage is getting too low. The higher 

the arc force adjustment, the higher the minimum 

voltage that the power source will allow. This effect 

will also cause the welding current to increase. 0 is 

Arc Force off, 10 is maximum Arc Force. This is prac-

tically useful for electrode types that have a higher 

operating voltage requirement or joint types that re-

quire a short arc length such as out of position welds.

Water / Air Cooling Selection Button (28)

When using the integrated water cooling system 

with a water cooled torch, select the ‘water’ option 

(26). This will activate the water cooler power (the 

water cooler must also be switched on the rear panel) 

and the water cooling protection system. If using air 

cooled torch, select ‘Air’ option (27).

Note the welding machine comes standard with 

a water cooled torch system. Operating a water 

cooled torch without water cooling will quickly 

cause serious damage to the torch. Damage to torch 

or components due to lack of water is not covered 

under machine warranty.

Alarm Indicator (29)

Lights when over voltage, over current, input phase 

loss or electrical overheating (due to exceeding 

23

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Summary of Contents for NOVATIG 403 DC PULSE

Page 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Page 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Page 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Page 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Page 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Page 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Page 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Page 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Page 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Page 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Page 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Page 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Page 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Page 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Page 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Page 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Page 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Page 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Page 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Page 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Page 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Page 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Page 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Page 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Page 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Page 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Page 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Page 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Page 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Page 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Page 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Page 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Page 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Page 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Page 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Page 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Page 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Page 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Page 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Page 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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