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anisms installed on the machine;

 • Operations at reduced safety levels must be car-

ried out in strict accordance with the instructions 

given in the relevant descriptions;

 • After any operation with reduced safety levels, 

guards/safety devices should be replaced on the 

machine as soon as possible;

 • Any cleaning must be carried out with the electri-

cal and pneumatic separation devices sectioned.

 • Do not alter parts of the machine for any reason; 

in the event of malfunction, due to non-compli-

ance with the above, the manufacturer cannot be 

held liable for the consequences. We recommend 

that you request any changes to be made directly 

to the manufacturer;

 • Clean the casing of the machines, the panels and 

the controls with soft cloths that are dry or have 

been lightly soaked in a mild detergent solution; 

do not use any type of solvent, such as alcohol or 

petrol, as the surfaces may be damaged;

 • Position the machines as determined at the time 

of order according to the diagrams provided by 

the manufacturer, otherwise it cannot be held li-

able for any problems.

ATTENTION:

The Manufacturer cannot be held liable for dam-

age caused by the machine to persons, animals or 

property in the event of:

 • use of the machine by personnel who are not 

adequately trained;

 • improper use of the machine;

 • electrical, hydraulic or pneumatic power sup-

ply faults;

 • incorrect installation;

 • failure to perform scheduled maintenance;

 • unauthorised modifications or operations;

 • the use of spare parts that are not original or 

not specific to the model;

 • total or partial failure to follow the instruc-

tions;

 • use contrary to the specific national regula-

tions;

 • calamities and exceptional events.

General requirements

The moving parts must always be used according to 

the manufacturer's instructions, as indicated in this 

manual, which must always be available at the work-

place.

All safety features placed on moving parts to prevent 

accidents and safeguard safety can not be modified 

or removed, but must be adequately safeguarded.

The user must promptly inform the employer or his 

3.  SAFETY

3.1.  GENERAL SAFETY WARNINGS

WARNING: your safety depends on you!!!

 -

Follow all safety rules carefully.

 -

It is your duty to protect yourself and others from the 

risks of welding operations.

 -

The operator is responsible for his own safety and 

that of those in the work area. He must therefore 

know all the safety rules and observe them.

Nothing can replace common sense!!!

IMPORTANT: Before operating the machine, care-

fully read the instructions contained in this man-

ual and follow them thoroughly.

The manufacturer has made every effort to design 

this machine and to make it as INTRINSICALLY SAFE 

as possible.

The manufacturer has also equipped the machine 

with all the protective and safety devices considered 

necessary. Finally, it has provided enough informa-

tion for it to be used safely and correctly.

IMPORTANT: This information must be scrupu-

lously followed.

The user may chose to appropriately add to the infor-

mation provided by the manufacturer with addition-

al processing instructions, which, obviously, do not 

contradict that contained in this Instruction Manual, 

in order contribute to safe machine use.

For example, you must pay close attention to the 

clothing that anyone working on the machine is 

wearing:

 • Avoid using clothes with hooks that can remain 

attached to parts of the machine;

 • Avoid using ties or other fluttering clothing parts;

 • Avoid wearing bulky rings or bracelets that may 

get caught in parts of the machine.

Whenever necessary, further recommendations for 

use will be provided in the Manual for the user re-

lated to preventive measures, personal protective 

equipment, information to prevent human error and 

any reasonably foreseeable prohibited behaviour.

It is, however, essential to diligently follow the follow-

ing indications:

 • It is absolutely forbidden to operate the machine 

automatically with the fixed and/or mobile guards 

removed;

 • It is strictly prohibited to disable the safety mech-

8

1.995.229 EN - Rev. 1.1

NOVATIG 403 DC PULSE

Summary of Contents for NOVATIG 403 DC PULSE

Page 1: ...Original instructions in Italian Please keep for future use 1 995 229 EN Rev 1 1 INSTRUCTION MANUAL for installation use and maintenance of welding machines MODEL NOVATIG 403 DC PULSE...

Page 2: ...ARATION BY THE CUSTOMER 7 3 SAFETY 8 3 1 GENERAL SAFETY WARNINGS 8 3 2 INTENDED USE 12 3 3 CONTRAINDICATIONS FOR USE 13 3 4 HAZARDOUS AREAS 13 3 5 SAFETY DEVICES 13 3 6 SIGNS 13 3 7 RESIDUAL RISKS 14...

Page 3: ...control 26 6 5 REMOTE CONTROL CONFIGURATION 27 6 5 1 Wireless remote control Configuration 27 6 5 2 Wire foot pedal Configuration 28 6 6 START UP 29 6 7 NORMAL STOP 29 6 8 DECOMMISSIONING 29 7 MAINTE...

Page 4: ...PURPOSE OF THE INSTRUCTION MANUAL FOR USE AND MAINTENANCE This manual has been designed to provide the user with general knowledge of the machine and to allow it to be used safely This instruction man...

Page 5: ...TRUCTION MANUAL The Instruction Manual must be carefully stored and must accompany the machine each time it changes hands throughout its life cycle It should be kept in good condition by handling it w...

Page 6: ...t alternating current symbol Pos 15 Rated power voltage Pos 16 Maximum current in TIG welding Pos 17 Actual current in TIG welding Pos 18 Maximum current in MMA welding Pos 19 Actual current in MMA we...

Page 7: ...1 2014 35 EV 9231 EEC 9368 EEC Standards EN IEC 61000 3 12 EN IEC 61000 3 11 EN IEC 61000 3 3 2 5 INFORMATION ON TECHNICAL ASSISTANCE The machines are covered by a warranty as provided for in the gen...

Page 8: ...ts and safeguard safety can not be modified or removed but must be adequately safeguarded The user must promptly inform the employer or his 3 SAFETY 3 1 GENERAL SAFETY WARNINGS WARNING your safety dep...

Page 9: ...rkingsonthecylinders Itisillegalanddangerous direct superior of any defects or anomalies presented on the mobile parts A Electric shock ELECTRIC SHOCK CAN BE FATAL All electric shocks are potentially...

Page 10: ...solvent vapours can be drawn into the welding atmosphere or if radiant energy can penetrate into atmospheres containing even tiny amounts of trichloroethylene and perchlo rethylene Do not lift the cy...

Page 11: ...achine must be correctly closed during the welding and cutting operations The welding ma H Moving parts can cause damage Moving parts such as the fan can cut fingers and hands and catch clothes Keep a...

Page 12: ...rty chine must never be modified in any part except for modifications planned and authorised by the manu facturer and carried out by persons authorised by the manufacturer In particular the distance o...

Page 13: ...lectrical bridges and or other means that exclude power parts of the machine 3 4 HAZARDOUS AREAS The work area pertaining to the operator which is substantially the entire perimeter of the machine is...

Page 14: ...minimises the probability of accidents however during the use of the machine it is necessary to strictly observe the safety rules de scribed in this manual Explosion hazard This symbol indicates the...

Page 15: ...the destination can be carried out by different means The packed machine must be properly anchored to the means of transport in order to avoid uncontrolled movements The shipment is always carried ou...

Page 16: ...ked during unloading from the means of transport and until it is transferred to its destination IMPORTANT The Manufacturer cannot be held liable for damage caused to persons or property due to utilisi...

Page 17: ...ift the machine by the FEEDER or genera tor handles The welder has a sturdy handle integrated in the frame for handling N B These lifting and handling devices com ply with the provisions prescribed by...

Page 18: ...of all moving parts Check that hydraulic and pneumatic connections are tight so that they do not cause dangerous leakage 4 9 CONNECTIONS Electrical connections The machine s internal connections are...

Page 19: ...general lighting to guarantee the machine has a value of 200 and 300 lux at all points of the machine 5 5 VIBRATIONS Under operating conditions that comply with the in dications for proper use the vi...

Page 20: ...g table shows the main technical specifi cations relating to the machine Parameters NOVATIG 403 DC PULSE Power supply three phases 400 V 50 60 Hz MAX current 31 5A Fuse 32A Noise emissions 70dB MAX po...

Page 21: ...iece ensuring arc starting without any contact between the tungsten and workpiece The disadvan tage of HF ignition is that the high energy electrical pulse creates significant electrical and radio sig...

Page 22: ...lding output between a high and low current output in a cyclical manner When used correctly this function has sub stantial benefits in the TIG welding process including greater weld penetration for le...

Page 23: ...materials that have higher viscosity weld pool Higher pulse duty setting will give greater heat input while lower pulse duty will have the opposite effect MMA Parameter Setting Hot start 25 Hot start...

Page 24: ...N FOR MMA WELDING 6 3 1 Set up installation for MMA Welding Connection of Output Cables Two sockets are available on this welding machine For MMA welding the electrode holder is shown be connected to...

Page 25: ...er cable connected to the appropriate position not to pick the wrong voltage 11 With the corresponding input power supply terminal or socket good contact and prevent oxidation 12 With a multi meter me...

Page 26: ...red 8 After completion of welding the Power Source should be left turned ON for 2 to 3 minutes This allows the fan to run and cool the internal components 9 Switch the ON OFF Switch located on the rea...

Page 27: ...l of the power supply 2 4 seconds while at the same time turning the machine ON using the ON OFF switch on the back of the welding power supply 3 When the display on the front panel of the power suppl...

Page 28: ...operation the front panel control on the power supply is still functional but the remote control panel or foot pedal has higher priority level 7 When the remote control panel or foot pedal is idles f...

Page 29: ...time 6 6 START UP After turning on machine or line power conduct a careful visual inspection of the entire machine and make sure that no persons or material are obstruct ing its normal operation and t...

Page 30: ...tenance The operations described below must be carried out in line with the schedules indicated IMPORTANT Failure to comply with the above shall exempt the manufacturer from any liability as specified...

Page 31: ...them When reassembling the wire feeder roller after hav ing cleaned or replaced it make sure that the groove is aligned with the wire and that it corresponds to the diameter of the wire used Keep the...

Page 32: ...ck water always on E12 No gas Red lamp always on E13 Under voltage Yellow lamp thermal protection always on E14 Over voltage Yellow lamp thermal protection always on E15 Over current Yellow lamp therm...

Page 33: ...ic Equipment the user during disposal must dispose of the equipment in the appropriate authorised collection centres or re turn it still installed to the seller at the time of a new purchase IMPORTANT...

Page 34: ...e Regulations is not yet definitive please contact the distributor and or the manufacturer for information on PROFESSIONAL WEEE disposal THE SYSTEM DESCRIBED IN THE MANUAL BE LONGS TO CATEGORY DOMESTI...

Page 35: ...10 ANNEXES 10 1 WIRING DIAGRAMS 35 1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE...

Page 36: ...UCTANCE 1 26 8 221 033 HF MOUNTING BOARD 1 27 8 292 010 HULL SENSOR 1 28 8 222 019 HF INDUCTANCE 1 29 8 223 077 HF ABSORBING PCB 1 30 8 295 070 EURO SOCKET 2 31 8 295 067 12 PIN SOCKET 1 32 8 291 053...

Page 37: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 37...

Page 38: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 38...

Page 39: ...1 995 229 EN Rev 1 1 NOVATIG 403 DC PULSE 39...

Page 40: ...SINCOSALD S r l Headquarters Offices via della Fisica 26 28 20864 Agrate Brianza MB Italy Tel 39 039 641171 Fax 39 039 6057122 export sincosald it www sincosald it...

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