sinmag SM-402, Instruction Manual

Page 1: ...INSTRUCTION MANUAL FOR SINMAG PLANETARY MIXER SM 402 ...

Page 2: ...ge 6 Standard Operations Checklist Page 7 Daily Cleaning Procedure Page 8 Maximum Product Guide Page 8 Guide Sheets Page 9 Operations Competency Checklist Page 10 Cleaning Competency Checklist Page 11 Trouble Shooting Page 12 Risk Assessment Page 13 Risk Assessment Page 14 Useful information Page 15 Useful information Cont Page 16 Technical data Page 17 Mixer Components Page 18 Mixer Components Pa...

Page 3: ...ual without any obligation of modernising previous production of this manual The manufacturer is not responsible for any malfunctioning of the machine caused by Irrational improper and erroneous use of the machine Contrary use contrary to the operation as stated in this manual Incorrect installation Faulty power supply to the machine Lack of maintenance as prescribed by the manufacturer Modificati...

Page 4: ...ovement and Transportation When lifting the machine a lifting device should always be used Always lean and move the machine in a vertical position The machine should never be inclined at an angle greater than 45 degree s The machine should be completely empty before transporting ...

Page 5: ...f Mixer Standard components supplied are Main item 1 x SINMAG SM 402 mixer 1 x 40lt Stainless steel mixing bowl Attachments 1 x Whisk 1 x Beater 1 x Dough hook Mixer Bowl lift handle Stainless steel mixing bowl Whisk or attachment Pull up Safety Guard Emergency Stop Button Speed Adjustment ...

Page 6: ...platform Ensure that the power supply matches rating on the machine Work area should be clean and free from obstructions e g nothing placed on or around the machine such as scrapers knives etc Worker not wearing loose fitting clothing and so on The machine has the following key safety features 1 Emergency stop button in the form of a red mushroom safety switch on the side of the machine See pictur...

Page 7: ...uring cleaning 5 If machine is placed on a raised platform ie Table the machine must be secured to the raised platform table Microswitch on the guard or the guard itself must never be removed or tampered with in any way 6 Cleaning of the machine should only be carried out with a damp cloth Buckets of water or a hose should not be used 7 Electrical isolation switch should be fully accessible to the...

Page 8: ...hing the mushroom button in See picture The mixer must stop operating immediately If not do not use the machine call supervisor and advise W P Reedy 5 Test the slide safety guard by sliding the guard open and then closing and pushing the green start button again The mixer must stop operating immediately when the guard is opened If not do not use the machine call supervisor and advise W P Reedy 6 T...

Page 9: ...ard Operations Checklist OPERATION INSTRUCTIONS Choose desired speed with gear selector Push green start button next to gear selector to start mixer Follow recommended work place procedures for the desired product Push the red mushroom stop button next to gear selector to start mixer ...

Page 10: ...m 3 Cleaning of stainless steel bowl and attachments are to be cleaned with regular hot water and detergent Do not use abrasives as this can damage the bowls and attachments Maximum Product Guide Weight of Product kg SM 402 Attachment Remark Egg White 5 Whisk Fresh Cream 10 Whisk Sponge Cake 17 5 Whisk Salad Sauce 25 Whisk Heavy Cream Cake 25 Beater Cookies 17 5 Beater Mash Potato 37 5 Beater Puff...

Page 11: ...sessment checks be completed signed and a copy kept in the personnel files for future reference SUPERVISORS TO ENSURE competency check lists are copied and completed as part of the training of staff correct training of staff to the required competency expectations sign off the verification section of the competency check list place a copy of the completed and signed competency check list in person...

Page 12: ...t Operate this equipment correctly in normal and emergency situations Identify OH S reporting procedures related to hazard reporting for this machine Comments To gain competency in the use of the SINMAG SM 402 mixer the assessor must be satisfied that the operator has consistently applied the knowledge and skills in all of the above elements W P Reedy sugg This form should be signed off only when ...

Page 13: ...lage Company policies and procedures regarding hygiene and sanitation Actual and potential contamination and spoilage hazards Solutions to rectify contamination and spoilage problems Use work practices and methods that reduce the risk of product contamination Remove contamination where appropriate in accordance with Workplace hygiene and sanitation procedures Procedures specific to the SINMAG SM 4...

Page 14: ...n stops The mixers overload has been activated Fuse overload at the power board Resets automatically 10mins If overload occurs repeatedly contact supervisor or W P Reedy Contact supervisor or W P Reedy The SINMAG SM 402 labours under load Mix too stiff tight Mechanical malfunction Loose belts or drive belts Review and adjust recipes Advise supervisor Contact W P Reedy service agent Electric motor ...

Page 15: ...rocution The machine must only be cleaned with a damp cloth Clear warning guide lines on machine Safe work practices including in training manual Fatality Highly Unlikely Medium Micro switch on guard should never be removed or tampered with otherwise machine could continue working with body parts near moving parts Safe work guidelines reinforce non authorised tampering with the machine Access to m...

Page 16: ...d to alternate power source other than which has been designed for that machine by the store designer External plug designed to Australian Standards for the appropriate power supply Major Injuries Highly Unlikely Medium Deliberately overriding microswitch and activating machine whilst cleaning machine Safe work guidelines reinforce non authorised tampering with the machine Major Injuries Unlikely ...

Page 17: ...phone No 02 9533 9522 After hours phone No 0408 298291 Name of manufacturer Sinmag Type of machine Planetary mixer SM402 Contact s at W P Reedy P L Machine Sales Adam Mining Machine Use William Knott Maintenance Paul Swinkels Spare parts Paul Swinkels Final test results checks before shipping Serial number of unit ____________________ Checked by ____________________ Date ____________________ ...

Page 18: ... the bowl Remove the drip cup by pulling straight down once a month and wipe it clean This should only be done by a trained service technician Attachments When fitting an attachment the bowl must be in the down position Slip the attachment up on the shaft and turn it until the driving pin in the shaft reaches the L shaped slot in the beater shaft Attachments of various styles are available each su...

Page 19: ...AG SM 402 Mixer W P Reedy Pty Ltd 02 9533 9522 www wpreedy com au Page 17 Motor hp 375kw Weight 90kg Dimensions Approx LxWxH 530x430x830 mm Capacity 20 Litre Speed RPM 1st 125 2nd 283 3rd 525 Technical Data ...

Page 20: ...SINMAG SM 402 Mixer W P Reedy Pty Ltd 02 9533 9522 www wpreedy com au Page 18 Mixer Components ...

Page 21: ...SINMAG SM 402 Mixer W P Reedy Pty Ltd 02 9533 9522 www wpreedy com au Page 19 ...

Page 22: ... screws 86 SSM402086 guard oil busk 26 SSM402026 net 87 SSM402087 seal oil TC72 45 12 27 SSM402027 screw shaft 88 SSM402088 nut stop 28 SSM402028 pillar middle 89 SSM402089 shaft driven 29 SSM402029 ball bearing 6005zz 90 SSM402090 level key 30 SSM402030 c ring 91 SSM402091 level key 31 SSM402031 oblique gear 30t 92 SSM402092 sleeve clutch 32 SSM402032 c ring 93 SSM402093 rod shifter guide 33 SSM4...

Page 23: ... 117 SSM402117 support washer 57 SSM402057 case transmission 118 SSM402118 safety guard 58 SSM402058 capacitor 119 SSM402119 electric box 59 SSM402059 wheel belt 18t 120 SSM402120 overload relay 60 SSM402060 belt 121 SSM402121 contactor 61 SSM402061 above cover 122 SSM402122 start button 62 SSM402062 ball bearing 6204z 123 SSM402123 stop button ...

Page 24: ...SINMAG SM 402 Mixer W P Reedy Pty Ltd 02 9533 9522 www wpreedy com au Page 22 Electrical diagram ...