Sinoboom GTJZ0608, Operation Manual

Page 1: ...0800 222 111 sales elevatedaccess co nz 021 500 486 www elevatedaccess co nz GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GTJZ0612 GTJZ0812 Operation Manual ...

Page 2: ... 15 Inspection on Machine 15 Inspection on Hydraulic Oil Level 15 Inspection on Storage battery 16 Function Test 17 Test Preparation 17 Ground Controller 17 Test Emergency Stop 17 Lifting function test 18 Test Emergency Lowering Function18 Platform Controller 18 Test Emergency Stop 18 Test Horn 18 Test Enabling Switch 18 Test rising lowering function 19 Test the Steering 19 Test Drive and Brake Fu...

Page 3: ...xtended platform kg 120 120 Allowable quantity of people working on the platform Person 2 indoor 1 outdoor 2 indoor Wheel base m 1 85 1 85 Wheel span m 0 81 0 81 Turning radius Internal wheel m 0 0 External wheel m 2 1 2 1 Maximum allowable yawing force N 400 indoor 200 outdoor 400 indoor Control voltage DC V 24 24 Platform dimensions Length m 2 25 2 25 Width m 0 81 0 81 Tire size Diameter mm 380 ...

Page 4: ...tretches mm 22 22 Total weight For indoor outdoor use kg 2070 2490 Design dimension Maximum platform height m 6 3 8 1 Maximum working height m 8 3 10 1 Maximum horizontal extension m 0 9 0 9 Maximum bearing capacity kg 550 450 Maximum bearing capacity of extended platform kg 120 120 Allowable quantity of people working on the platform Person 2 indoor 1 outdoor 2 indoor 1 outdoor Wheel base m 1 85 ...

Page 5: ...1 15 Height Folded railings m 1 86 1 98 Height Unfolded railings m 2 48 2 60 Ground clearance mm 100 100 Ground clearance Pit protection device stretches mm 22 22 Total weight Indoor use only kg 2380 2615 Total weight For indoor outdoor use kg 2570 2900 Design dimension Maximum platform height m 10 11 9 Maximum working height m 12 13 9 Maximum horizontal extension m 0 9 0 9 Maximum bearing capacit...

Page 6: ...DC V 24 24 Maximum noise for normal working dB 72 72 Traveling speed Off running status km h 0 3 2 0 3 2 Lifting status km h 0 0 8 0 0 8 Gradeability 25 25 Lifting lowering time s 55 42 No load 65 48 No load Maximum allowable wind speed m s 0 indoor 12 5 Gale Level 6 0 indoor 12 5 Gale Level 6 Maximum allowed inclined angle Front and rear 3 Left and right 1 5 Front and rear 3 Left and right 1 5 4 ...

Page 7: ...middle insert 10 Level switch 11 Warning light 12 Steering wheel 13 Protection mechanism of pot hole 14 LCD reading device 15 Ground controller 16 Rear wheel 17 Transport fastening position 18 Entrance ladder transport fastening position 19 Emergency drop handle 20 Power off switch 21 Battery charger 22 Charging plug 23 Manual braking relief valve 24 Platform plug 5 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ...

Page 8: ...insert 10 Level switch 11 Warning light 12 Steering wheel 13 Protection mechanism of pot hole 14 LCD reading device 15 Ground controller 16 Rear wheel 17 Manual braking relief valve 18 Transport fastening position 19 Entrance ladder transport fastening position 20 Emergency drop handle 21 Power off switch 22 Battery charger 23 Charging plug 24 Platform plug 6 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 GT...

Page 9: ... machine operating Classification of Hazards The symbols colors and marks used in product labeling of Hunan SINOBOOM Heavy Industry Co Ltd are meant as follows Safety warning mark It is used to prompt potential personal injuries Observe all safety prompts behind this mark for the purpose of avoiding personal injuries or death Red mark It is used to prompt the urgent hazardous cases if not avoided ...

Page 10: ...chine comes into contact with a live wire The person on the ground or platform must not touch or operate the machine before the power is cut off Do not use the machine as ground electrode during welding operation Hazard of Tip over The personnel equipment and materials on the platform should not exceed the maximum carrying capacity of the platform GTJZ0608 Maximum bearing capacity of platform Retr...

Page 11: ...330kg Extension of platform only limited to extension part 120kg GTJZ1012 Maximum bearing capacity of platform Retraction of platform 320kg Extension of platform only limited to platform 200kg Extension of platform only limited to extension part 120kg GTJZ1212 Maximum bearing capacity of platform Retraction of platform 320kg Extension of platform only limited to platform 200kg Extension of platfor...

Page 12: ... surface area of platform or load Increasing the area exposed to wind will reduce the machine stability When the machine retracts be careful and slow down when the machine is moving on uneven terrain with crushed stone unstable or smooth surface near cave mouth and steep slope Do not drive the machine on the slope that exceeds the maximum gradeability of the machine The 30 17 25 14 of the maximum ...

Page 13: ... a crane Do not push the machine or other objects with the platform Do not let the platform touch the adjacent object Do not bind the platform on the adjacent object Do not put the load outside the platform Do not operate the machine when the left and right side doors are opened Do not lower the platform with the platform controller when the platform gets caught or stuck or is obstructed by other ...

Page 14: ...rea Limit travel speed according to ground conditions crowding degree gradient personnel location and any other factors that may cause a collision Do not operate the machine on any crane or mobile elevated line unless the crane controller has been locked or precautions have been taken against any potential collision Do not have dangerous or careless driving during machine operating Hazard of Smash...

Page 15: ... Doors at both sides of underframe must be closed and locked when in operation Safety of Welding Lead through the Platform Read understand and comply with all warnings and descriptions along with the power plant It is allowed to connect the welding lead or the cable only after turning off the power plant It is allowed to weld only after connecting the welding cable properly Lock after Each Usage 1...

Page 16: ...ht of each storage battery must reach 33kg Hazard during Lifting During lifting the storage battery please use the appropriate number of people and lifting methods Pre operational Inspection Do not operate unless You have mastered and practiced the safe machine operating rules stated in this Manual 1 Avoid dangerous situations 2 Always perform the pre operational inspection Learn and understand th...

Page 17: ...appropriate Please add oil as needed Check whether the storage battery liquid leaks and liquid level is suitable Please add distilled water as needed Please refer to Operation Instructions Inspection on Parts Inspect whether any of the following parts or areas are damaged and whether there are any improperly installed loosened or missed parts and unauthorized changes Electrical components wirings ...

Page 18: ...lectrolyte or damaged cable and wiring may cause damage to parts and dangerous conditions Hazard of electric shock contact with electrical circuits can cause death or serious personal injury Remove all rings watches and other accessories Hazard of personal injury the storage battery contains acid Avoid the overflow of or contact with the acid in the storage battery Use soda water to neutralize the...

Page 19: ...achine according to the manufacturer s regulations After maintenance completion the operator must perform the pre operational inspection and function test before starting to use the machine Test Preparation 1 Select a test area that is solid horizontal and free of obstacles 2 Ensure that the storage battery is connected Ground Controller 1 Key Switch 2 Ground control bit 3 Platform control bit 4 E...

Page 20: ...n Platform Controller Test Emergency Stop 1 Turn the selective switch to platform controller 2 Press the emergency stop switch on the platform to the OFF position Result all functions will not run 3 Pull the red emergency stop switch to the ON position Test Horn 1 Press the horn button Result The horn honks Test Enabling Switch 1 Do not press the enabling switch of control handle Move the control ...

Page 21: ...able to climb at any gradient and the brake must be able to stop the machine Test Weighing System Optional Before test make the platform lift for two times to make sure normal lubrication between sliding block and guide way 1 Scissors arm be in full retraction with platform in lowest position Upload to platform slowly Result GTJZ0608 For weight less than 380kg platform be able to lift to the highe...

Page 22: ...tion If the machine running 10m is less than 45s stop operation and mark immediately Test Level Sensor Attention Use the platform controller to control the equipment on the ground no operation allowed when standing in the platform 1 Fully lower the platform 2 For GTJZ0608 GTJZ0808 Place two pieces of wood blocks with height of 21mm and length width of 50 100mm on the left side of the machine or ri...

Page 23: ...er the platform and remove the wooden block Inspection on Work Site Do not operate unless You have mastered and practiced the safe machine operating rules stated in this Manual 1 Avoid dangerous situations 2 Always perform the pre operational inspection 3 Always perform pre usage functional tests 4 Check the workplace Learn and understand the above rules before continuing the next step 5 Use the m...

Page 24: ...s the red emergency stop button on the ground controller or platform controller to the OFF position and all the functions will stop To restore any operating function pull out the emergency stop button to the ON position and the power switch is in the ON position Emergency Lowering Pull out emergency drop handle Operate on the Ground 1 Left turn the key switch to the ground control position 2 Pull ...

Page 25: ... light is off Press the low speed travelling button to select the desired drive speed Attention When the platform is raised until the fork leaves the high and low speed limit switch the low speed travelling button light flash all the time to indicate that the elevated drive speed is low Extend and Retract the Platform 1 Step on the pedal 2 Grab and push the extended platform guardrail carefully to...

Page 26: ...y energy Display of electric quantity for platform Proportion Description 90 100 The battery has been fully charged 70 70 of the battery capacity 50 50 of the battery capacity 30 30 of the battery capacity 20 The batter level is low and the battery must be re charged 10 The battery level is very low and the machine action becomes slow Charge Storage Battery Do not use external charger Charge the s...

Page 27: ... on to the guardrail when lowering it Brake Releasing Operation 1 Use wedges to chock the wheels to prevent the machine from rolling 2 Ensure that the drive chassis is fastened and there are no obstacles on the channel 3 Find out the manual brake releasing valve located behind the base frame 4 Press the black brake releasing handle to open the brake valve 5 Push pull the red brake releasing manual...

Page 28: ...esult in damage to components Hoisting Guidance Lower the platform completely Ensure that the extension platform controller and chassis components be safe and reliable Remove all the loosened parts from the machine Attention To protect the platform guardrail choose the appropriate length of spreader Determine center of gravity of the machine according to the chart and picture on the page Only conn...

Page 29: ... maintenance Read the maintenance manual 2 7 Keep a certain distance away from wire and be wary of electric shocks 2 8 Only the professional maintenance personnel are allowed to overhaul the machine When the equipment is running all box doors must be closed Read Operation Manual 2 9 When lifting and driving the machine please close the doors of the underframe left and right chambers 2 10 Beware of...

Page 30: ...larm bell rings lower the platform and drive the machine to the horizontal surface 1 21 Bearing capacity of platform 1 or 2 22 Hoisting position 4 23 Safety rod 1 24 Fork lifting position 2 25 Fix device before release manual relief valve and support the wheel with wedge to avoid rolling of the machine and personal damage 1 26 Nameplate 1 27 Charging plug 1 28 GTJZ0608 GTJZ0808 GTJZ1012 GTJZ1212 G...

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Page 34: ...r manual 2 12 Emergency drop handle 1 13 Batteries should be kept away from fire beware of acid spills or contacts with batteries use soda water to neutralize acid spills from batteries please read the Operation Manual carefully 1 14 Battery used as balancing weight and battery weight 1 15 Beware of electric shocks Use a charging plug in good working condition 1 16 Disconnect the switch indicator ...

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