Sioux Tools PRO-TEC PONY Series, Manual

Page 1: ...LL BUILDING 36 PONY WALL SINGLE TUBE BUILDING 36 PONY WALL TRUSS BUILDING PRO TEC AWNING SYSTEMS MANUAL NO 187297 08 31 2009 REV B MRS 8 8 17 ECN 17 141 42 56 TRUSS WALL BUILDING 42 56 64 70 PONY WALL TRUSS BUILDING ...

Page 2: ... any way we can IMPORTANT Improper Site Preparation Assembly and Maintenance may invalidate warranty and cause unnecessary and costly mistakes READ MANUAL FIRST If you have any questions contact Sioux Steel Co at 1 800 557 4689 Procedure For Viewing Sentry Manuals On Line Log on to siouxsteel com Select Dealer Login in upper right hand corner Enter Username Password and select Submit If you don t ...

Page 3: ...oad for open terrain with obstructions having heights generally less than 30 feet This terrain must extend upwind for a distance greater than 2600 feet The building must be positioned at least 20 feet away from existing structures with a higher eave to prevent excessive load from drifting snow Contact your insurance agent prior to assembly to insure you are covered in case of inadvertent accidents...

Page 4: ...ING ITEM NUMBER DESCRIPTION QTY 1 179947GRY AWNING END TUBE LH 1 2 179948GRY AWNING END TUBE RH 1 3 179720GRY AWNING CENTER TUBE VAR 4 179758GRY EAVE SWAGED END TUBE 2 5 172328GRY EAVE DOUBLE SLIP TUBE 1 6 172329GRY EAVE SINGLE SLIP TUBE VAR 7 177962GRY LOWER TUBE VAR 8 177964GRY LOWER BRACE TUBE VAR 2 ...

Page 5: ...UBE 179947GRY END TUBE LH 177964GRY LOWER BRACE AWNING COMPONENTS 36 PONY WALL SINGLE TUBE BUILDING 179948GRY END TUBE RH 179758GRY EAVE SWAGED END TUBE 177962GRY LOWER TUBE 179720GRY CENTER TUBE 172328GRY EAVE DOUBLE SLIP TUBE 3 ...

Page 6: ...154029 BOLT 3 8 X 3 1 2 AWNING COMPONENTS 36 PONY WALL SINGLE TUBE BUILDING 169706 BOLT 3 8 X 1 1 2 154051 HEX NUT 3 8 167834 LAGSCREW 5 16 X 3 187299 DRILL SCREW 1 4 X 3 4 4 ...

Page 7: ...e 177962GRY Lower Tubes to posts as shown below using 4 167834 5 16 x 3 lag bolts Note the brace positions for each post location Attach the 177964GRY Lower Braces to the posts by aligning the single hole with the lower tube and attching its mount plate to the posts using 4 167834 5 16 x 3 lag bolts INSTALLATION OF BRACE TUBES 36 PONY WALL SINGLE TUBE BUILDING 27 1 2 these holes shown and align Po...

Page 8: ... awning Install the Lower Tubes and Lower Braces on every other post per the diagrams on the preceeding page The spacing of the Awning frame members is 10 on centers BRACE TUBE INSTALLATION OVERALL VIEW 36 PONY WALL SINGLE TUBE BUILDING 6 ...

Page 9: ...3 1 2 bolts and nuts Attach 179948GRY End Tube RH to the Brace Tubes using 3 8 x 1 1 2 bolts and nuts Attach the other end to the rafter tubes by drilling a 7 16 dia hole use the Awning tube bracket as a guide and secure with 3 8 x 3 1 2 bolts and nuts After this End Tube is attached to the rafter tube remove the bolt from the brace connection untill the Eave Swaged End Tube has been installed MAI...

Page 10: ...e Single Slip Tubes into the remaining Eave Tubes and the remaining Awning Center Tubes and secure with the Drill Screws as before The last section is completed by inserting another 179758GRY Eave Swaged Slip Tube between the final Eave Single Slip Tube and 179948 Awning End Tube RH Reinstall the 3 8 x 1 1 2 bolt and nut at the last Brace Tubes and secure the last Slip Tube with Drill Screws as be...

Page 11: ...27 172328GRY DOUBLE SLIP TUBE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 172329GRY SINGLE SLIP TUBE 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 179758GRY END SWAGED TUBE 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 154029 3 8 x3 5 BOLT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 169706 3 8 x1 5 BOLT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2...

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Page 13: ...UILDING ITEM NUMBER DESCRIPTION QTY 1 179947GRY AWNING END TUBE LH 1 2 179948GRY AWNING END TUBE RH 1 3 179720GRY AWNING CENTER TUBE VAR 4 179758GRY END SWAGED TUBE 2 5 172328GRY DOUBLE SLIP TUBE 1 6 172329GRY SINGLE SLIP TUBE VAR 7 177962GRY LOWER TUBE VAR 8 177964GRY LOWER BRACE TUBE VAR 11 ...

Page 14: ...16GRY AWNING CENTER TUBE 172329GRY EAVE SINGLE SLIP TUBE 177962GRY LOWER TUBE 179948GRY AWNING END TUBE RH 179758GRY EAVE SWAGED END TUBE AWNING COMPONENTS 36 PONY WALL TRUSS BUILDING 177964GRY LOWER BRACE 179947GRY AWNING END TUBE LH 12 ...

Page 15: ...154051 HEX NUT 3 8 167834 LAGSCREW 5 16 X 3 187299 DRILL SCREW 1 4 X 3 4 154025 BOLT 3 8 X 2 1 2 154029 BOLT 3 8 X 3 1 2 AWNING COMPONENTS 36 PONY WALL TRUSS BUILDING 169706 BOLT 3 8 X 1 1 2 13 ...

Page 16: ...Post Detail Center Post Detail Attach the 177962GRY Lower Tubes to posts as shown below using 4 167834 5 16 x 3 lag bolts INSTALLATION OF BRACE TUBES 36 PONY WALL TRUSS BUILDING 27 1 2 shown and align these holes Position partsas Use 8 5 16 x 3 lag bolts at each post 27 1 2 these holes shown and align Position parts as Use 8 5 16 x 3 lag bolts at each post 27 1 2 at each post Use 8 5 16 x 3 lag bo...

Page 17: ...EW 36 PONY WALL TRUSS BUILDING Install the Lower Tubes and Lower Braces on every other post per the diagrams on the preceeding page The spacing of the Awning frame members is 10 on centers frame members 10 Center to Center for awning 15 ...

Page 18: ...ter tubes by drilling a 7 16 dia hole use the Awning tube bracket as a guide and secure with 3 8 x 2 1 2 bolts and nuts Attach 179948GRY End Tube RH to the Brace Tubes using 3 8 x 1 1 2 bolts and nuts Attach the other end to the rafter tubes by drilling a 7 16 dia hole use the Awning tube bracket as a guide and secure with 3 8 x 3 1 2 bolts and nuts After this End Tube is attached to the rafter tu...

Page 19: ...ve Single Slip Tubes into the remaining Eave Tubes and the remaining Awning Center Tubes and secure with the Drill Screws as before The last section is completed by inserting another 179758GRY Eave Swaged Slip Tube between the final Eave Single Slip Tube and 179948GRY Awning End Tube RH Reinstall the 3 8 x 1 1 2 bolt and nut at the last Brace Tubes and secure the last Slip Tube with Drill Screws a...

Page 20: ...LIP TUBE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 172329GRY SINGLE SLIP TUBE 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 179758GRY END SWAGED TUBE 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 154025 3 8 x2 5 BOLT 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 154029 3 8 x3 5 BOLT 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 169706 3 8 x1 5 BOLT 5 6 ...

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Page 22: ...NUMBER DESCRIPTION QTY 1 179947GRY AWNING END TUBE LH 1 2 179948GRY AWNING END TUBE RH 1 3 179720GRY AWNING CENTER TUBE VAR 4 179758GRY END SWAGED TUBE 2 5 172328GRY DOUBLE SLIP TUBE 1 6 172329GRY SINGLE SLIP TUBE VAR 7 172320GRY LOWER BRACE TUBE VAR 8 161125 STRAIGHT TIE DOWN TUBE VAR 9 160972 SWAGED TIE DOWN TUBE VAR 20 ...

Page 23: ...WAGED END TUBE 172320GRY LOWER BRACE TUBE 160972 SWAGED TIE DOWN TUBE 161125 STRAIGHT TIE DOWN TUBE 172329GRY EAVE SINGLE SLIP TUBE 179948GRY END TUBE RH 179947GRY END TUBE LH AWNING COMPONENTS 42 56 64 70 PONY WALL BUILDING 179720GRY CENTER TUBE 21 ...

Page 24: ...4 LAGSCREW 5 16 X 3 187299 DRILL SCREW 1 4 X 3 4 170052 PLUG 154019 BOLT 3 8 X 1 AWNING COMPONENTS 42 56 64 70 PONY WALL BUILDING 184651 WINCH STRAP 1 X 10 178169 WINCH STRAP 2 X 15 161754 RATCHET 1 154029 BOLT 3 8 X 3 1 2 22 ...

Page 25: ...a 7 16 hole in the Rafter tubes and secure with 3 8 x 3 1 2 bolts and nuts After the last Awning Tube is attached to the Rafter remove the 3 8 x 1 bolt from the end connection until the Awning Slip Tubes are installed per the next step MAIN AWNING TUBES INSTALLATION 42 56 64 70 PONY WALL BUILDING Drill a 7 16 hole through the Mount Tube and secure with a 3 8 x 3 1 2 bolt and nut 179948GRY 179947GR...

Page 26: ...their heads away from the building cover Next slide 172329GRY Eave Single Slip Tubes into the remaining Eave Tubes and the remaining Awning Center Tubes and secure with the Drill Screws as before The last section is completed by inserting another 179758GRY Eave Swaged Slip Tube between the final Eave Single Slip Tube and 179948GRy Awning End Tube RH Reinstall the 3 8 x 1 bolt and nut at the last B...

Page 27: ...x 122 TIE DOWN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 160972 1 29 x 10 SWAGE TUBE 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 154029 3 8 x3 5 BOLT 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 154019 3 8 x1 0 BOLT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 154051 3 8 NUT 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61...

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Page 29: ...2 56 TRUSS WALL BUILDING ITEM NUMBER DESCRIPTION QTY 1 179947GRY AWNING END TUBE LH 1 2 179948GRY AWNING END TUBE RH 1 3 179720GRY AWNING CENTER TUBE VAR 4 179758GRY END SWAGED TUBE 2 5 172328GRY DOUBLE SLIP TUBE 1 6 172329GRY SINGLE SLIP TUBE VAR 7 172320GRY LOWER BRACE TUBE VAR 27 ...

Page 30: ...OUBLE SLIP TUBE 179720GRY CENTER TUBE 179948GRY END TUBE RH AWNING COMPONENTS 42 56 TRUSS WALL BUILDING 179758GRY EAVE SWAGED END TUBE 179947GRY END TUBE LH 172329GRY EAVE SINGLE SLIP TUBE 172320GRY LOWER BRACE TUBE 28 ...

Page 31: ...REW 1 4 X 3 4 161754 RATCHET 1 154051 HEX NUT 3 8 154029 BOLT 3 8 X 3 1 2 167834 LAGSCREW 5 16 X 3 154019 BOLT 3 8 X 1 42 56 TRUSS WALL BUILDING AWNING COMPONENTS 184651 WINCH STRAP 1 X 10 178169 WINCH STRAP 2 X 15 29 ...

Page 32: ...olts and nuts Attach the other end of the Awning Tubes to each Rafter upper tube by drilling a 7 16 hole and secure with 3 8 x 3 1 2 bolts and nuts After the last Awning Tube is attached to the Rafter remove the 3 8 x 1 bolt from the end connection until the Awning Slip Tubes are installed per the next step Secure End Tubes and Center Tubes to Lower Braces with 3 8 x 1 bolts and nuts with a 3 8 x ...

Page 33: ...are held in place with 178299 1 4 x 3 4 Drill Screws Make sure to install the drill screws from the lower side of Awning tubes to keep their heads away from the building cover Next slide 172329GRY Eave Single Slip Tubes into the remaining Eave Tubes and the remaining Awning Center Tubes and secure with the Drill Screws as before The last section is completed by inserting another 179758GRY Eave Swa...

Page 34: ...16 17 18 19 20 21 22 23 179758GRY END SWAGED TUBE 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 154029 3 8 x3 5 BOLT 9 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 154019 3 8 x1 0 BOLT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 154051 3 8 NUT 13 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60 63 66 69 72 75 78 81 187299 1 4 x3 4 DRILL SCREW 7 9 11 ...

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Page 36: ...ER DESCRIPTION QTY 1 179947GRY AWNING END TUBE LH 1 2 179948GRY AWNING END TUBE RH 1 3 179720GRY AWNING CENTER TUBE VAR 4 179758GRY END SWAGED TUBE 2 5 172328GRY DOUBLE SLIP TUBE 1 6 172329GRY SINGLE SLIP TUBE VAR 7 180645GRY LOWER BRACE TUBE VAR 8 161125 STRAIGHT TIE DOWN TUBE VAR 9 160972 SWAGED TIE DOWN TUBE VAR 34 ...

Page 37: ...LIP TUBE 179720GRY CENTER TUBE 160972 SWAGED TIE DOWN TUBE 179947GRY END TUBE LH AWNING COMPONENTS 64 70 TRUSS WALL BUILDING 179758GRY EAVE SWAGED END TUBE 161125 STRAIGHT TIE DOWN TUBE 180645GRY LOWER BRACE TUBE 172328GRY EAVE DOUBLE SLIP TUBE 35 ...

Page 38: ...70 TRUSS WALL BUILDING 184651 WINCH STRAP 1 X 10 178838 WINCH STRAP 2 X 28 170052 PLUG 154019 BOLT 3 8 X 1 167834 LAGSCREW 5 16 X 3 154029 BOLT 3 8 X 3 1 2 187299 DRILL SCREW 1 4 X 3 4 154051 HEX NUT 3 8 161754 RATCHET 1 36 ...

Page 39: ...Y Lower Mount Tubes to each Rafter upper tube by drilling a 7 16 hole and secure with 3 8 x 3 1 2 bolts and nuts Attach the Lower Mount Tubes to each 179947GRY 179948GRY and 179720GRY Awning Tubes with 3 8 x 1 bolts and nuts Attach the other end of the Awning Tubes to each Rafter upper tube by drilling a 7 16 hole and secure with 3 8 x 3 1 2 bolts and nuts After the last Awning Tube is attached to...

Page 40: ...keep their heads away from the building cover Next slide 172329GRY Eave Single Slip Tubes into the remaining Eave Tubes and the remaining Awning Center Tubes and secure with the Drill Screws as before The last section is completed by inserting another 179758GRY Eave Swaged Slip Tube between the final Eave Single Slip Tube and 179948GRy Awning End Tube RH Reinstall the 3 8 x 1 bolt and nut at the l...

Page 41: ...TIE DOWN 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 160972 1 29 x 10 SWAGE TUBE 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 154029 3 8 x3 5 BOLT 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 41 43 45 47 49 51 53 55 154019 3 8 x1 0 BOLT 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 154051 3 8 NUT 13 16 19 22 25 28 31 34 37 40 43 46 49 52 55 58 61 64 67...

Page 42: ... c Check all base plate anchor studs and nuts to assure they are tight d Check all ratchet mount and winch bolts and nuts to assure they are tight e Check for premature wear of fabric cover especially where tension is applied and where there is direct contact with the buildings steel frame f Check for premature deterioration of the corrosion protection on the building components NOTE Building cove...

Page 43: ...HAT IS NOT WARRANTED Sioux Steel does not warrant and is not responsible for the following 1 used products 2 modification or alteration of the Products 3 Products that have not been properly installed or not installed in accordance with the instruction manual improper assembly or improper construction by any persons other than Sioux Steel employees 4 depreciation damage or loss caused by the use o...