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16 

  PARTS LIST

 

Ref. No. 

Description 

SIP Part No. 

Ref. No. 

Description 

SIP Part No. 

1-1 

Snap Ring 

HY01-00585 

 1-21 

Lock ring 

HY01-00604 

1-2 

Wheel 

HY01-00586 

 1-22 

Washer 

HY01-00605 

1-3 

Bolt 

HY01-00587 

 1-23 

Bolt 

HY01-00606 

1-4 

Washer 

HY01-00588 

 1-24 

Handle link 

HY01-00607 

1-5 

Right frame 

HY01-00589 

 1-25 

Cover 

HY01-00608 

1-6 

Bolt 

HY01-00590 

2  

Hydraulic pump 

HY01-00609 

1-7 

Washer 

HY01-00591 

 4-1 

Saddle D 

HY01-00610 

1-8 

Bolt 

HY01-00592 

 4-2 

Saddle C 

HY01-00611 

1-9 

Washer 

HY01-00593 

 4-3 

Saddle B 

HY01-00612 

1-10 

Bolt 

HY01-00594 

 4-4 

Nut 

HY01-00613 

1-11 

Washer 

HY01-00595 

 4-5 

Washer 

HY01-00614 

1-12 

Frame 

HY01-00596 

 4-6 

Washer 

HY01-00615 

1-13 

Handle frame 

HY01-00597 

 4-7 

Support plate 

HY01-00616 

1-14 

Left frame 

HY01-00598 

 4-8 

Pin 

HY01-00617 

1-15 

Handle base 

HY01-00599 

 4-9 

U-bolt 

HY01-00618 

1-16 

Screw 

HY01-00600 

 4-10 

Saddle A 

HY01-00619 

1-17 

Spring washer  

Handle 

HY01-00620 

HY01-00601  

1-18 

6-1 / 6-24 

Air motor 

HY01-00621 

 1-19 

Universal Joint  

HY01-00602 

Air hose 

HY01-00622 

 1-20 

Pin 

HY01-00603 

 

 

 

 

  SAFETY INSTRUCTIONS….cont

 

WARNING! 

Only operate on a level and stable surface and never use on soft ground 

where the Floor Jack is likely to “sink” whilst in operation. 

 

NEVER STAND ON THE FLOOR JACK: 

The Floor Jack is not designed for this purpose. 

 

DO NOT 

dismantle or tamper with the Floor Jack, as this may be dangerous and will 

invalidate the warranty. 

 

ALWAYS

 

ensure the load is central on the saddle. 

 

If  a  problem  with  the  Floor  Jack  is  experienced  or  suspected  stop  using  the  Floor 

Jack 

immediately 

and contact your distributor for repair.

 

Do not attempt to lift a load that exceeds the rated capacity of the Floor Jack.  
Do not attempt to lift a load beyond the maximum height of the Floor Jack. 
This Floor Jack is a lifting device only.  
Immediately  after  lifting,  support  the  load  with  a  pair  of  appropriately  rated  jack 

stands.  
Never work on, under or around a load supported only by the Floor Jack.  
Regularly inspect and lubricate the Floor Jack, ensuring that it is in good working or-

der and condition. 
Always ensure that the work area is clean and tidy, free from unrelated materials and 

has adequate lighting.  
When  lifting  a  vehicle  ensure  a  minimum  distance  of  0.5m  between  vehicle  and 

static objects such as doors, walls, etc. to allow for tilting during jacking. 
Ensure that all persons are out of the vehicle before jacking. 

DO NOT 

enter the vehicle whilst it is supported on the Floor Jack or axle stands.  

Check  vehicle  weight  and  recommended  lifting  points  by  referring  to  the  vehicle’s 

manual. Ensure that the lifting point is not corroded.  

DO NOT 

allow the vehicle to move, or try to start the engine, during jacking.  

DO NOT 

start the engine when vehicle is jacked up.  

DO NOT 

jack a vehicle if this may result in the spillage of fuel, battery acid, or other 

dangerous substances.  
Check that the Floor Jack saddle is centred and stable on the lifting point (off-centre 

loads can slip). 
Position the Floor Jack to avoid operating it from under vehicle. 
Keep hands, limbs etc. clear of moving parts during the raising and lowering of the 

vehicle.  

DO NOT 

top-up the Floor Jack with brake fluid, or other oil types; use only hydraulic 

oil.  

DO NOT 

adjust the safety overload valve. 

Ensure that there are no persons or obstructions beneath the load before lowering.  
Clean and stow the Floor Jack correctly, with the ram in the down position, 

DO NOT 

leave it extended; ensure storage area is dry.  

IMPORTANT! 

Ensure  that  you  can  see  the  saddle  and  jacking  point  throughout  the 

jacking operation in case there is any relative movement.  
Failure to follow the warnings in this manual, may result in personal injury and/or prop-

Summary of Contents for 03643

Page 1: ...0316 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the app...

Page 2: ...anufacturer s authorised representative within the EC declare that the 22 Ton Pneumatic Floor Jack SIP Part Number 03643 Conforms to the requirements of the following directive s as indicated 2006 42...

Page 3: ...hroughout This Manual 4 Safety Instructions 6 Guarantee 7 Technical Specifications 7 Getting to Know Your Floor Jack 8 Assembly Instructions 10 Operating Instructions 11 Maintenance 14 Troubleshooting...

Page 4: ...operating the Floor Jack always check no parts are broken that no oil is leak ing and that no parts are missing Always operate the Floor Jack safely and correctly KNOW YOUR FLOOR JACK Read and underst...

Page 5: ...or Jack is a lifting device only Immediately after lifting support the load with a pair of appropriately rated jack stands Never work on under or around a load supported only by the Floor Jack Regular...

Page 6: ...r warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the Floor Jack outside the scope of this manual any claims deemed to be outside the scop...

Page 7: ...inkages binding Low oil level Drain oil to proper level Ensure release valve is fully open Clean and lubricate moving parts Ensure proper oil level Low oil level Air trapped in system Air supply not s...

Page 8: ...2 Handle lock release control Handle Socket Lower Handle Bracket Spring Fig 1 Adaptor Holder U Bolts Adaptor Holder Front Rear Nuts Washers Fig 2 13 A periodic coating of light lubricating oil to pivo...

Page 9: ...To prime the pump 1 Remove the upper cover unscrew the 2 screws on each side see below left 2 Loosen the cap head bolt see picture below right by half a turn 3 Close the release valve 4 Operate the a...

Page 10: ...e vehicle PRE OPERATION CHECKS Note Follow the vehicle manufacturer s recommended guidelines for lift ing Engage the emergency brake and chock each un lifted wheel in both directions to prevent inadve...

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