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14 

  TROUBLESHOOTING 

 

Symptom 

Possible Causes 

Corrective Action 

Jack will not lift load. 

Release valve not tightly closed. 
Pump has lost it’s prime. 
Load is too heavy. 
Air supply not sufficient. 

Ensure release valve tightly closed. 
See ‘priming the pump’. 
Consider higher capacity jack. 
Check air supply. 

Jack will lift, but not   
maintain pressure. 

Release valve not tightly closed. 
Hydraulic unit malfunction. 

Ensure release valve tightly closed. 
Discontinue use, contact supplier. 

Jack will not lower after 
unloading. 

Reservoir overfilled. 
Release valve not fully open. 
Linkages binding. 
Low oil level. 

Drain oil to proper level. 
Ensure release valve is fully open. 
Clean and lubricate moving parts.  
Ensure proper oil level. 

Low oil level. 
Air trapped in system. 
Air supply not sufficient. 

Ensure proper oil level. 
See ‘bleeding the jack’. 
Check air supply. 

Poor lift performance. 

Will not lift to full extension. 

Low oil level. 
Air supply not sufficient. 

Ensure proper oil level. 
Check air supply. 

 

  TECHNICAL SPECIFICATIONS

 

Release Valve 

Handle Release / Lock 

Air Inlet 

Height Adaptors 

Air Control Valve 

Airline Hook 

Cover 

  GETTING TO KNOW YOUR JACK

 

Lifting Capacity 

22 Ton 

110 x 50 mm 

Ø

 

Adaptor sizes   

Minimum Height  

230 mm 

50 x 50 mm 

Ø

 

Ram Stroke 

120 mm 

20 mm x 50 mm 

Ø

 

Screw Extension 

115 mm 

20 mm x 70 mm 

Ø

 

Air Pressure 

7 - 10 bar 

Net. Weight 

46Kg 

Summary of Contents for 03643

Page 1: ...0316 Please dispose of packaging for the product in a responsible manner It is suitable for recycling Help to protect the environment take the packaging to the local amenity tip and place into the app...

Page 2: ...anufacturer s authorised representative within the EC declare that the 22 Ton Pneumatic Floor Jack SIP Part Number 03643 Conforms to the requirements of the following directive s as indicated 2006 42...

Page 3: ...hroughout This Manual 4 Safety Instructions 6 Guarantee 7 Technical Specifications 7 Getting to Know Your Floor Jack 8 Assembly Instructions 10 Operating Instructions 11 Maintenance 14 Troubleshooting...

Page 4: ...operating the Floor Jack always check no parts are broken that no oil is leak ing and that no parts are missing Always operate the Floor Jack safely and correctly KNOW YOUR FLOOR JACK Read and underst...

Page 5: ...or Jack is a lifting device only Immediately after lifting support the load with a pair of appropriately rated jack stands Never work on under or around a load supported only by the Floor Jack Regular...

Page 6: ...r warranty covering failure due to manufacturers defects This does not cover failure due to misuse or operating the Floor Jack outside the scope of this manual any claims deemed to be outside the scop...

Page 7: ...inkages binding Low oil level Drain oil to proper level Ensure release valve is fully open Clean and lubricate moving parts Ensure proper oil level Low oil level Air trapped in system Air supply not s...

Page 8: ...2 Handle lock release control Handle Socket Lower Handle Bracket Spring Fig 1 Adaptor Holder U Bolts Adaptor Holder Front Rear Nuts Washers Fig 2 13 A periodic coating of light lubricating oil to pivo...

Page 9: ...To prime the pump 1 Remove the upper cover unscrew the 2 screws on each side see below left 2 Loosen the cap head bolt see picture below right by half a turn 3 Close the release valve 4 Operate the a...

Page 10: ...e vehicle PRE OPERATION CHECKS Note Follow the vehicle manufacturer s recommended guidelines for lift ing Engage the emergency brake and chock each un lifted wheel in both directions to prevent inadve...

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