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ST-800/900

 

Maintenance manual

 

 

 

  6 

 

 

 

Regain  factory  setting:  long  press  C  button  for  3  second,  after  hear  “di”  warning 

sound, means regain factory setting   

 

8

Testing method. 

8.1

Tools and material: Multimeter

Small Flathead screwdriver

80g common print paper120*150mm. 

8.2

Count voltage adjustment: under BATCH mode, input “1; 2; 3; 4” and press “RESET” button, display show 

“U00 A00 ”, put 2pcs paper to block counting tube, adjust W3, W4 in the main board, to make the voltage of T1, 

T2 between 0.3-0.35V (clockwise adjust will turn down, anti-clockwise will turn up ). 

8.3

  UV voltage adjustment: under BATCH mode, input “1; 2; 3; 4” and press “RESET” button, display show 

“U00 A00 ”, put the paper to block UV light, adjust VR1 on the main board, to make the voltage of T8 larger then 

3.2V (clockwise adjust will turn up, anti-clockwise will turn down ) 

9

Power on failure and solution 

Fault 

Phenomenon

 

Fault reason 

Fault Handling

 

  Starting 

up 

without 
electricity 

1.  Power  supply  socket  without 
electricity 

Check power supply socket 

2. Fuse damage 

Replace fuse 

3. Power switch damage 

Replace power switch 

4. Power wire open circuit   

Replace power wire 

5. Power plug poor contact 

Insert power plug once again 

6  .Built-in  switch  power  output 
wire poor contact   

Repair output wire 

7.  Built-in  switch  power  without 
voltage output 

Replace built-in switch power 

self checking 
after open 
showing EA0

EA1 

1.  To  much  dust  in  the  left,  right 
counting tube 

Cleaning the dust with brush 

2.

 

left, right launch tube 

  breakdown, open circuit 

Replace launch tube

Judgment method see diagram 1

 

3. left, right receiving tube 
  breakdown, open circuit 

Replace receiving tube

Judgment method see diagram 1

 

4.  left,  right  counting  tube  plug 
wire poor contact 

Repair left right counting tube plug wire 

5. left, right launch tube  operating 
circuit faulty 

Check and repair  left, right launch  tube  operating circuit 
or replace main board (see diagram 2) 

6.  left,  right  receiving  tube 
operating circuit faulty 

Check  and  repair  left,  right  receiving  tube  operating 
circuit or replace main board (see diagram 2) 

self  checking 
after 

open 

showing EA2 

1. to much dust in the reset sensor 

Cleaning the dust with brush 

2.  Worn  notes  or  sundries  block 
stacker tube 

take away worn notes or sundries 

3.

 

Stacker launch tube breakdown, 

open circuit 

replace launch tube (see diagram 1) 

4.

 

Stacker 

receiving 

tube 

breakdown,    open circuit 

replace receiving tube (see diagram 1) 

5. stacker operating circuit faulty 

Check and repair reset sensor operating circuit or replace 
main board (see diagram 5) 

self  checking 
after 

open 

1. to much dust in the dial sensor 

Cleaning the dust with brush 

2. dial sensor damage 

replace dial sensor    (see diagram 1) 

Summary of Contents for ST-800

Page 1: ...inancial equipment In order to provide better technical guidance for users and maintenance personnel master maintenance skills faster writing this manual for reference the deficiency please advise CONTENT 1 Brief Instructions 2 2 Introduction of appearance 2 3 Explosive view and Spare Parts introduction 3 4 Operating Principle 4 5 Error Code Message 4 6 Main board introduce 5 7 User Preference 5 8...

Page 2: ...m Width 50 100mm Thickness 0 075 0 15mm 1 8 Hopper Capacity 300pcs MAX 1 9 Stacker capacity 200pcs MAX 1 10 Noise 60dB 1 11 Working temperature 0 40 2 Appearance introduction 1 Inner display assy 1 Counting frame 2 Stacker wheel assy 2 Reset Sensor 3 Stacker 3 MG sensor 4 Stacker platform 4 Propeller wheel assy 5 Counting guide 1 Feeding sensor 1 adjustment screw 2 Feeding wheel assy 2 power switc...

Page 3: ...0 11 Counting guide assembly 19 Propeller wheel assembly 27 Stacker Belt Wheel 4 Main board assy 12 Mainframe assy 20 MG board assembly 28 Driving Belt3 2 32 5 Left plastic cover 13 45ZY 01Main Motor 21 Cash out wheel assembly 29 Driving Belt6 83 6 Tension axle bracket assembly 14 Small motor 22 Bill feeding wheel assembly 30 Tension axle bracket assembly 7 Feeding board assembly 15 Stacker wheel ...

Page 4: ...e make signal collection and processing of various characteristics of money and feedback to CPU for analysis to distinguish money authenticity 5 Error Code Message 5 1 Self checking fault code message self checking fault code Code message New version Old version left right counting tube Reset sensor Dial sensor Feeding sensor 5 2 Alarm code message Code Code message New version Old version Suspici...

Page 5: ...erface J7 Main display interface 7 User Preference Long press corresponding function button 3 sec enter sensitive setting press 0 9 number key to adjustment the sensitive press RESET save and quit the sensitive setting Name Function Default set 8 UV UV sensitive setting 0 for close 09 for max 5 9 MG MG sensitive setting 0 for close 09 for max 5 7 IR double note sensitive setting 0 for close 09 for...

Page 6: ...pair output wire 7 Built in switch power without voltage output Replace built in switch power self checking after open showing EA0 EA1 1 To much dust in the left right counting tube Cleaning the dust with brush 2 left right launch tube breakdown open circuit Replace launch tube Judgment method see diagram 1 3 left right receiving tube breakdown open circuit Replace receiving tube Judgment method s...

Page 7: ... wire poor contact repair small motor plug wire small motor damage replace small motor small motor control circuit fault check and repair small motor control circuit or replace main board see diagram 7 After put the money on hopper feeding wheel don t rotate stacker wheel rotate main motor plug wire with poor contact repair main motor plug wire main motor damage replace main motor main motor contr...

Page 8: ...d positive directions are infinite Positive direction resistance value 1 0KΩ Negative direction resistance value infinite N The aging of the emitting The emitting tube changes value Disconnection of the emitting tube Replace the emitting tube Parameter is normal Check the emitting tube operating circuit Y The positive direction of the receiving tube is dozens of KΩ or hundreds of KΩ the negative d...

Page 9: ...nd 7th pin of J4 is 5V or not The internal power supply is damaged Replace the internal power supply Y N Do not pull out J4 then measure the voltage of 1st pin of J6 or the voltage of 36th pin of U6 and the voltage is around 4 8V Replace the L2 inductance or replace the main board Do not pull out J4 then measure the voltage of the J21 1 pin J21 3 pin and the voltage is 5V 5V Whether the voltage be...

Page 10: ... batching mode input 1 2 3 4 then press RESET when the display show U00 A00 measure the voltage between the 1st and 2nd and the voltage between 3rd and 4th pin of J15 by the use of digital multimeter and the voltage is around 1 14V Whether the emitting tube is damaged or not N The voltage of b pole of Q8 is around 4 11V and the voltage of the 30th pin of CPU is around 0 05V N Y CPU is damaged Repl...

Page 11: ...the voltage of the 1st and the 2nd pin of U3 and the voltage is around 4 85V 2 cover the counting tube with 2 pieces of paper measure the voltage of the T1 and T2 by digital multimeter and the voltage is 0 3 0 35V measure the voltage of the 1st and the 2nd pin of U3 and the voltage is around 0V Whether the receiving tube is damaged or not N CPU or U3 is damaged N Y Replace the receiving tube Repla...

Page 12: ... the voltage of the T6 by digital multimeter you will find that the voltage changes from 4 86V to 0V Whether the receiving tube is damaged or not N CPU or U4 is damaged N Y Replace the receiving sensor Replace the main board In the batching mode input 1 2 3 4 then press RESET when the display show U00 A00 measure the voltage between the 1st and 2nd and the voltage between 3rd and 4th pin of J17 an...

Page 13: ... by digital multimeter and observe the voltage can change between 0 15V to 4 3V Whether the receiving tube is damaged or not N CPU or U4 is damaged N Y Replace the dial sensor Replace the main board In the batching mode input 1 2 3 4 then press RESET when the display show U00 A00 measure the voltage of 2nd pin of J17 by digital multimeter and the voltage is around 1 14V Whether the emitting tube i...

Page 14: ...ace the internal switch power supply N Test the voltage of 41th pin of U6 is 1 7V 3 6V the voltage of 24th pin is around 4 8V Y Q1or Q2 is damaged N Y U6 is damaged Replace the main board Keep pressing SPEED for 3 seconds to turn on the machine when the display show turn then to measure the voltage of 1st pin of J3 by digital multimeter and the voltage is around 8 9V the voltage of 2nd pin of J3 i...

Page 15: ...ST 800 900 Maintenance manual 15 ...

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