background image

!

Notice 

Connector cable must be ordered 

separately. 

Refer to 

service parts list, page 7 

for 

more information.

!

Notice 

Detector requires a controller that 

accepts digital signal via a connector  

assembly part no. 280137.

Installation

Installation guidelines

•  Units are non-directional.

•  Use thread sealant on all pipe threads. 

•  Do not overtighten line connections. 

•  Perform system tests, checking for proper 

functioning and connection sealing.

Installation procedure

Shut off all grease flow through grease 

line. 

Attach inlet and outlet connections to flow 

detector.

Attach one end of connector cable to flow 

detector.

Attach remaining end of connector cable 

to controller.

Test detector by opening grease line to 

supply grease flow to detector.

Verify LED is blinking, indicating that the 

flow detector is working properly. 

!

Notice 

Electronic controller module is non-

repairable. Replace detector if electronic 

controller module is found to be damaged 

or faulty.

Do not disassemble detector with fluid 

supplied to detector or line pressurized. 

Remove pressure and supply before 

disassembly. 

Failure to comply may result in death or 

serious injury.

W A R N I N G

!

Notice 

Grease flow detector is to be in-

stalled in-line with grease line so that  

flow of lubricant is directed through 

sensor.  

Assembly has an IP67 environmental 

rating and does not require additional 

enclosures.  

Sensor is approved for indoor/outdoor 

use.

4

Summary of Contents for 800030

Page 1: ...grease flow detector Model 800030 Date of issue July 2016 Form number 400101B Read manual prior to installation or use of this product Keep manual nearby for future reference Installation and maintenance guide ...

Page 2: ...ction sign indicates specific safety related instructions or procedures S A F E T Y I N S T R U C T I O N Safety alert symbols identify potential physical injury hazards Obey all safety messages below this symbol to avoid pos sible injury or death Table of contents Explanation of safety signals 2 Safety 3 Introduction 3 Installation 4 Detector disassembly 5 Detector re assembly 6 Service parts kit...

Page 3: ...net turns with the gear a rotating motion of magnetic flux results As the magnet rotates a hall sensor detects the magnet flux motion This motion is processed by an encoder creating and sending a digital signal to an outside controller A blinking LED indicates processed signals Specifications Media Grease grade 0 to 2 Grease ports 1 8 in NPTF Wetted parts Aluminum steel nitrile rubber and nylon Ma...

Page 4: ...ector 4 Attach remaining end of connector cable to controller 5 Test detector by opening grease line to supply grease flow to detector 6 Verify LED is blinking indicating that the flow detector is working properly Notice Electronic controller module is non repairable Replace detector if electronic controller module is found to be damaged or faulty Do not disassemble detector with fluid supplied to...

Page 5: ...g 2 1 4 2 3 2 1 2 4 1 2 1 3 1 1 Detector disassembly 1 Remove head bolts 2 4 and washers 2 3 from cover 2 1 fig 3 2 Remove the detector cover 2 1 and o ring 1 4 3 Remove oval gears 1 2 1 3 4 Clean and inspect all parts Replace any suspect worn or damaged components Wire pin connections 1 Ground 2 Output signal 3 Positive V DC 1 2 3 Fig 1 5 ...

Page 6: ...ase the o ring 1 4 and place it in the detector body 1 1 Fig 4 90 1 4 2 1 7 1 1 1 3 1 2 4 Place cover 2 1 on detector body 1 1 taking care not to damage o ring 1 4 5 Install washers and bolts 2 3 2 4 tightening bolts in a diagonal pattern to 0 73 ft lbf 1 Nm 6 Visually check that the cover assembly 2 1 has been pulled down evenly fig 4 Testing procedure 1 Apply 12 to 30 V DC to pin 1 and 3 of con ...

Page 7: ... magnet 1 1 4 Square o ring 4 1 5 Washer 1 6 8 32 x 75 THD Lock SHC screw 4 2 280136 Cover assembly kit 2 1 Cover assembly 1 2 2 Square o ring 4 2 3 Washer 4 2 4 8 32 x 75 THD Lock SHC screw 31 280137 03 Cable assembly 9 8 ft 3 m 1 41 280137 15 Cable assembly 49 2 ft 15 m 1 51 280137 30 Cable assembly 98 4 ft 30 m 1 61 280137 45 Cable assembly 147 6 ft 45 m 1 1 Must be ordered separately 7 ...

Page 8: ...elow minimum required flow rate Increase input Dirt particles jamming the rotors Remove rotors and remove any dirt and contamination Low viscosity of media Use grease grade 0 to 2 Air in the system Purge air from system The detector is not registering grease output every lubrication cycle Detector miss signal Bad contact between connector and outlet wire connector Replace wire connector Low input ...

Page 9: ...equirements IEC 61326 1 Declaration of conformity according to direc tive 2014 35 EU relating to low voltage Safety evaluation We declare that the model of the Digital grease flow detector in the version supplied by us complies with the provisions of the above mentioned directive Applied harmonized standards in particular EN61010 1 Safety requirements for electri cal equipment for measurement cont...

Page 10: ...10 ...

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Page 12: ...d Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted for any loss or damage whether direct indirect or consequential arising out of the use of the information contained herein PUB LS I4 15881 1 EN R2 July 2016 Form 400101B Warranty The instructions do not contain any information on the warranty This can be found in the...

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