SKF SLSA, Installation, Operation And Maintenance Manual

Page 1: ...Installation operation and maintenance manual Electric cylinders SRSA SVSA and SLSA...

Page 2: ...2...

Page 3: ...ortant notes 15 3 2 Mechanical installation 16 3 2 1 Cylinder dimensions Cylinder drawing 16 3 2 2 Visual cylinder position Lt0 and Lt definition 16 3 2 3 Handling Transportation 18 3 2 4 General reco...

Page 4: ...ance upkeep and routine checks 35 5 1 SKF maintenance service 35 5 2 Lubrication detailed description 36 5 2 1 Roller screw or ball screw 37 5 2 2 Bearings 37 5 2 3 Profile rail guides 37 5 2 4 Spheri...

Page 5: ...ion If precautionary measures aren t taken it could result in death serious injury or property damage 1 2 Manual use This manual gives information and advice for the commissioning and maintenance of S...

Page 6: ...levant regulations 1 4 Exclusion of liability SKF does not assume liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In su...

Page 7: ...of SKF cylinders includes Cylinder Motor power cable Motor sensor cable Motion controller Electronic interface to make connection between PC and motion controller To know the exact definition of SKF s...

Page 8: ...tion controller Sensors limit switches home switch 1 Motor power cable 2 Motor sensor cable 3 Possible communications with external environment if necessary analog digital inputs outputs fieldbus 4 Co...

Page 9: ...t and pushing tube of cylinder red color 4 Pushing tube of cylinder Sc Translation speed of pushing tube x Translation move of pushing tube 5 Anti rotation of pushing tube Depending on cylin der defin...

Page 10: ...er with motor in parallel without gear r rb with rb belt system ratio Cylinder with motor in parallel and gear r rb rg 2 3 Detailed description of supplied product Generally a detailed description of...

Page 11: ...ong lead ball screw Linear unit only Screw diameter Screw lead Stroke Rear attachment T Trunnions Z Special N No attachment Front attachment R Rod end F Rod end with fork Z Non standard N No attachmen...

Page 12: ...ches and 1 home switch S 2 limit switches only M 1 limit switch and 1 home switch L 1 limit switch only H 1 home switch only N No switch Interface and gear ratio If required see SKF catalogue PUB 1717...

Page 13: ...ith gear 2 6 Performances operation limits and operation environment For more details please read the SKF sales offer and other docu ments for approval The cylinder s performance and operational limit...

Page 14: ...n cylinder can be used by following general recommendations for use see paragraph 4 2 General recommendations for use After three years of storage we recommend that the cylinder is returned to SKF and...

Page 15: ...arting to install or to use the product WARNING Risk of serious or fatal injuries by crushing because of vertical load fall Do not use the brake of the motor or an additional brake to hold a vertical...

Page 16: ...upplied product 3 2 2 Visual cylinder position Lt0 and Lt definition During mechanical installation or cylinder operation it is sometimes required to know the cylinder position in relation to the zero...

Page 17: ...ecommendations Then it s required to measure Lt equivalent dimension of Lt0 when cylinder is in any position Then cylinder position in relation to the zero position given in the cylinder drawing is eq...

Page 18: ...y any part of cylinder 6 Do not add any part component on cylinder 3 3 Electrical installation 3 3 1 Motor Generally please read the technical documentation from the motor manufacturer to know how to...

Page 19: ...nufacturer IFM Electronic or equivalent Manufacturer reference IFC207 or equivalent Sensor type Inductive Technology DC PNP Output Normally closed Supply voltage V DC 24 Consumption mA 10 with 24 V DC...

Page 20: ...il it touches the roller screw nut see cross section view above Then unscrew the limit switch to create a gap between it and the rollerscrew nut Stop unscrewing just before the limit switch stops dete...

Page 21: ...t touches the roller screw nut see cross section view above Then unscrew the limit switch to create a gap between it and the rollerscrew nut Stop unscrewing just before the limit switch stops detectin...

Page 22: ...mA 10 with 24 V DC Max current output mA 100 Connection M12x1 plug WARNING All technical data given here have been extracted from manufacturer s catalogue when this manual was edited They are given fo...

Page 23: ...ss section view above Then unscrew the limit switch to create a gap between it and the rollerscrew nut Stop unscrewing just before the limit switch stops detecting 3 Fix the limit switch in that posit...

Page 24: ...rnal wiring mode fig 2 Fig 1 Fig 2 3 3 6 Cables for sensors If cables for limit switches and or home switch and or temperature sensor have been taken the following information will be required to make...

Page 25: ...anufacturer s catalogue when this manual was edited They are given for information only If the brake manufacturer changes this data SKF is not responsible for any problem arising from such changes Ple...

Page 26: ...ching references in required documentations are 951 170 203 Assembly instructions KFG KFGS KFGC 1 3030 Sales brochure KFG KFGS KFGC In case of a problem please contact your local SKF representative 3...

Page 27: ...s technical documentation 4 3 Save modifications in non volatile memory WARNING During operation the cylinder surface temperature can reach high values There s a risk of burns or fire Before any work...

Page 28: ...If a home switch has been installed check its operation by moving the cylinder slowly and gradually to a position where the home switch status changes 10 Make a program for defining the zero referenc...

Page 29: ...information on that subject please read paragraph 5 2 Lubrication detailed description 4 3 How to define zero reference To define zero reference by using the home switch there are two ways to do it Th...

Page 30: ...chine driven by the SKF cylinder In this case depending on the servoamplifier definition read servo amplifier user manual to get corresponding information it might be necessary to make sure that the l...

Page 31: ...ehaviour is estimated through measurements made with the servoamplifier scope tool see servoamplifier technical documentation for more details while the cylinder is making forward and backward moves T...

Page 32: ...e tracking error fault and or over speed fault If the risk is low increase speed value and acceleration deceleration values and remake measurements with the scope tool during a forward backward cylind...

Page 33: ...over speed fault is established at 230 mm s for example and if this graph stays identical on several forward backward movements then the risk of generating an overspeed fault is very low 2 The value o...

Page 34: ...current loop speed loop and position loop As a general rule these parameters are adapted well enough so that the cylinder can correctly complete the tasks requested by the user But it is the user s re...

Page 35: ...inally sold by SKF This service includes complete disassembly cleaning and re assembly of the motor Visual inspection is done on all components All of the following components are replaced Bearings Se...

Page 36: ...recommendations have to be taken as a guide In most need cases these recommendations result in good lubrication conditions during the cylinders lifetime But it may occur depending on the ambient tempe...

Page 37: ...oved The state of the old grease can be seen and the quantity and period of re lubrication modified to suit the real operating conditions temperature speed load etc While re lubricating the old grease...

Page 38: ...5 Maintenance upkeep routine checks Fig 2 Fig 1 Fig 3 38...

Page 39: ...nsion every year measured through a trap door Correct air gap dimension See user manual specific data Opening time See user manual specific data Closing time See user manual specific data 5 3 2 Belt I...

Page 40: ...chanical malfunctions Malfunction Possible cause s Possible solution s Cylinder doesn t move Motor brake blocked Check brake connection and supply voltage System moved by cylinder blocked Check mobili...

Page 41: ...fault number possible causes are suggested with associated solutions Cylinder doesn t move in correct direction Incorrect motor resolver connection or incorrect servoamplifier parameter Check motor c...

Page 42: ...e reproduced even extracts unless prior written permission is granted Every care has been taken to ensure the accuracy of the information contained in this publication but no liability can be accepted...