Ski-Daddler 5813, Parts And Service Manual

Page 1: ... V t SNOWMOBILE MODEL 5813 PARTS AND SERVICE MANUAL ...

Page 2: ... h J1l It be litnll d 0 rcplt Jrln8 lree 01 charge F D R Dee M CHnC Iowa all d lu pD rl prot ided that J J V h k he n ot bren iubi xt to occident or ml S IIf 2 0 re XU or aLhration hal been In Jlle uut ld of our ladory or I toryappml rdu dation UI all r p t hick in our urlgml nl aI11 C I l Jl m llwlI Or O i r JIIQIl III 3 D fertllJ poru Iftu I bo rdurned by outhori f d dealer uilhln 30 do aftu Iai...

Page 3: ...cer behind it with your finger be fore inserting the dr ive sha ft See Figure 4 Insert shaft and a lign notches on the end of the drive shaft with those on the sprocket in the ge ar ca se Follow instructions under TRACK ALIGN MENT and TRACK TENSION ADJUSTMENT when rea s sembly is completed BOLT AN D WASHER F ASTENER S COLLAR SET SCR EW B EARING RETAINE R FAST ENE RS A DjUSTER PLA TE DRIVE SPROCK E...

Page 4: ...ronk engine After the engine sto rts move the choke to the open pos ition 2 STARTING A WARM ENGINE It should be started with the choke open The choke is shown in Figu re 8 3 TO ADJUST CARBURETOR Turn in high speed jet a ll the way 100 NOT FORCE Then ope n 1 1 turns as shown in Figure 8 When eng ine is warm place unit on kickstand a nd slowly accelerate tc high speed Turn high speed c d Figure 5 Fi...

Page 5: ...EFERENCE WIRING DIAGRAM The wi ring diagram shown here is a technical ex planation of the circvitry on th is unit It is intended for use by repairman or owners capable of readi ng a nd using w iring d iagrams The various com pon ent parts ha ve been labeled See you r Service Dea ler for part numbe rs price a nd order ing infor mation Also see your Service Dealer for availa ble Service Manual We re...

Page 6: ...7 89 8 84 I 5 b 77 36 12 _u _ _ 13 11 BODY PARTS 12 52 29 4 1 5 d L t t j I r ii i i 29 I I II 7 f_ 1 71 v T 96 87 6 I L dL T P rr _ 26 h _ 95 I d I CHANGfABlE WITH cerosrrs SIDE 1 41 For Parts List See Page 7 All UNNUMBERED PARTS IN TO 44 37 J_ 40 43 ee r 39 38 42 I 0 J FIGURE 1 ...

Page 7: ... 70 22 125680 1 1 20 x 5 1 Truss Hd Mach Sc 10 70 30365 Support Angle 30 23 120854 1 20 x 5 1 Hex Hd Sc 10 7 1 30488 Hose Cla mp 10 24 30275 3 16 x Pop Rivet 10 72 13291 1 No 10 3 2 x Rd Hd Sc 05 25 457509 No 10 24 lock Nut 10 73 3233 1 Clutch Gua rd 14 00 26 99731 4 1 _20 lack Nut 10 74 30605 Plastic Hood Trim 1 25 27 12069 1 No 10 24 xl II Flat Hd Sc 10 75 30272 Hinge 25 28 30402 Shaft 3 00 76 3...

Page 8: ...1 I 69 43 48 44 29 A f 39 47 32 I 62 27 42 52 J 1 6 59 1 63 16 34 16 45 rs 54 V 22 8 38 5 57 59 I 24 16 31 20 A 65 53 40 70 56 68 l ll 33 55 G 23 0 67 1 f 66 64 25 0 _ V 61 _ For Pa rts li st See Page 9 AU UNNUM8EIlE O PARTS INTfR CHANGEA8l E WITH OPPClSITE Slot 50 44 37 26 5 8 ...

Page 9: ...rip 50 53 94151 06 3Js 3D lock Nut 10 18 321 74 Spring Pivot Pin 30 54 181650 3Js 24 x 2 1 2 Hex Hd Sc 15 19 12122 2 3 32 x 3 Cotter Key 05 55 120638 5 16 lock Washer 0 5 20 30673 Broke Spring Brocket 20 56 32478 l ever Assy 2 50 21 24347 Spring 30 57 30060 Spind le Arm 4 00 22 301 17 Spindle Bolt 50 58 30403 Tie Rod 3 00 23 120233 3 8 16 x 1 Hex Hd 5 10 59 3008 1 Rod End Bearing 2 60 24 30 149 Sp...

Page 10: ... DRIVE ELEMENTS o For Parts List See Page 11 ALL UNNUMBER E D PARTS INTER CHANGEABLE WITH OPPOSITE SIDE 19 17 6 z 45 6 31 45 I _ e FIGURE 3 24 2 25 2L 4 3 i 5 42 56 51 1 15 r5 54 10 13 16 _3 J Ii t 4 1 0 il 1 4P W 2 35 52 39 12 I I 3 6 1 1 34 I o I ...

Page 11: ...el 2 50 30 30402 Bogg ie Wheel Support Shaft 3 00 S lIing ParI No Oescripl iOll Price 31 32474 Boggie Wheei Support Shott 3 25 32 32225 Boggie Wheel Spring 1 60 33 29942 Boggie Tire 1 50 34 29954 Boggie Wheel Half Outer 1 20 35 29953 Boggie Wheel Half lInner 1 00 36 30560 Bearing Back Up Plate 35 37 32475 Boggie Wheel Support Any Camp Front Not llius 25 00 38 32473 Bagg ie Wheel Support Assy Compl...

Page 12: ... 16 43 46 1 44 41 34 37 c1 11 For Parts list See Page 13 All UNNUMBERfO PAR T S INTER CHANGEABLE WI TH OPPOSITE sloe 12 12 o 52 i 57 4 e e 50 46 EJ 2 7 U 26 28 5 51 24 57 5 23 49 C 56 1 ENGINE ELECTRICAL AND FUEL ELEMENTS FIGURE 4 12 ...

Page 13: ... to Ground 40 43 126 177 Y 20 Wing Nut 10 15 30615 Lead Wire Regula tor to Gen 40 44 120386 II Washer 05 16 30 616 LeadWire Sole noid to R egulator 1 00 45 Engine See Footnote Below 17 3061 7 Lead Wire lRegulator to Generatorl 40 46 120380 1 I Lock Washer 05 18 18 1639 1 24 x 1Y Hex Hd Sc 1 0 47 32443 Engine Mount Strop Top 1 50 19 31470 Voltage Regulator See 48 30489 Hose Clomp Carburetor 10 Eng ...

Page 14: ...t Wa sher 65 9 600853 Bell Housing Assembl y 18 00 Bearing Cup 1 80 10 690057 Replacement Kit levers Bea ring Movable 1 05 Not Illustrated 11 30 6 I MODEL 880 DRIVEN PULLEY MODEL 5813 ASSEM8LY NO 30392 No Pc n No 1 600804 2 600806 3 701 741 Description Fixed Fa ce Hub Assembly Movable Fa ce Assembl y Spring Selling P ice 30 00 17 50 5 90 4 5 Porr No 702449 90003 3 Description Spring Cup Ring Reta ...

Page 15: ...ew 25 14 32754 Cho in Ad justmen t 5 55 41 3 1839 5 16 Hex Nut 15 15 32755 Shifter Shoft 3 70 42 3185 1 5 16 Stud 50 16 32756 To per Bearing Cup Cone 3 70 43 32769 V Stud 50 17 31820 To per Bea ring Sleeve 1 95 44 31858 V Bolt 20 18 32757 Needle Bearing 1 65 45 3 1860 V Bolt 15 19 3 1847 Bronze Bearing 1 05 46 32770 Oil Plug 25 20 3 1854 Boll Bea ring L ock Colla r 4 70 47 31859 V x Y 2 Roll Pin 2...

Page 16: ...B LOCK AN D HOOD i B 27 l o 13 fl i 1 4 1 28 i 39 40 12 13 1 14 15 Jl l 19 2 21 22 2 3 4 l 5 6 36 7 35 8 34 9 10 t 33 16 ...

Page 17: ...T1 h U 4 ISOI C c _ 1 190 00 JU I U N JI 4ID 1_ u li d _ 1 oj fo u _ lou M IIlNIlS _loS N l lh JO _ I Cr llalt N U DlI fU J A l D _ ol u u D1 J4_SS WID Na fo r u c yli Dl NU OlMd l S he for d D1N JJ_SD Mh I S S Z PI o r kc Sid 5 r c ftIo c N U b J 66 S ilh n lt inl 10 1 1 mp DIN U_SS W 6G 0 cr Dke SU d M iD b DI pla tl1 h ZI n DlN l n 1 Loc k uk O OIN U SD Mh t o Su DT rna b u l P n ZI 0 10 1 n l ...

Page 18: ...u l e l B S Iln oo ub i 10 v i 1 0 ec DlNI A Loc b l U I II Fly h O n o m y 8l 00 Dl No B SD M6 l l 5 0 for mounh 1 a n d a ll h o ud H 7x 6 rz cov Dl ti 5 S o Mhl S Stod 0 f n o h o l l1 ll B ak c o r l Oh 8l N ul l o r u nto 1 Ily d eo 9S h 86 Stud fo n ol h Ood 14 h lH H 10 o p bu 1l n rc DlNJ J1 A I Lock Ou HI w fo o p butto OI 1 l4 SS M N fOe iI ol i h ood l6 h l 4 5 01 b tI 00 S8 h t J Fly w...

Page 19: ...nl for pl _ lolO US_Rl P I t_ lol OoU4 Rl 0 0 1 4 n o l oll l n _do O 0 O S l 0 D11 17JIIl_K do_ 0 H 0 5 I 10 do _ I 00 c S l 10 DZO H 60 n O s 10 DlN lJI SD Mh P t_ pin l 0 Dl NIJ1 AI 00 Jlta91 S I 1 k I ck UYO 0 _ l lO 0 M 9ldO 1 JZ l d 0 1 1 I c 00 r fn haf 1 0 _ I U1 101 09 IJ 1 01 0 Q 1 bot H l I U C 10 1 k DI i UIS 5 or c_ cu fl J n Ah dO J 1 0 1 _ 0 _Od Z K I c o I I 00 0 _ 1 U l C r 1I 14 ...

Page 20: ...m l y 100 00 DI 15 M8 f d J p DI IJ1 l o c b DIX H8 P l hu 10 djY up 1H Z S p f r 01 0 1 11 dj n DlX q U D a Z S f m O R dJ 0 Dl OH 5S lt v Xu f r O tte 0 1 n 1010 l hub o thO s d L o OUO Of U l lhl p o oo y O R Tt 0 0 h l B l fOr ar n sc H hH M VOlt n b o m hl l O 1lO oxl l i S et 1 mo n _ z 10 1 O SOPPO b ck to n on _ 4 50 11 0 R ubb b d 10 bl um 1 HI I I bh boo fo bl mi 1 20 ...

Page 21: ...N PR ICE 9011 IIl D1No ll SD MldS Se 10 muUl p 9l9 Al46 M um p z 011 1914 U Nut 0 multi p OI f H l 1 Mh l l Sluot 1 hou pi IOOJo 4ll S PP 10 111 M un s 6 20 n 1 1l c I pi pe o Pf I 10 fll r 1 h H1 C 10 M 1 14 Oh OI o lfol DlN 19 _ D H 5 f r 01 1 D1N ll l 1 Loch h DIN H _S5 WI N f ll l 0IN919_50 U s I n lol D1 NIH 6 lAc h DI I n s h 15 S or lor _r 0 2 1 ...

Page 22: ...Xix tu re Screw Sprina Hi gh Speed M ix ture Sc rew W her lI1 h Speed Mix tu re St re w Pat kina M oule Cheek Vll1ve Throttle Shaft 6 lA lu Thr ottle Sha rt Cl i p Thro ttle Shdt Cllp Lockwu he r rnececte Shaf t Cli p Ret Stnw Thr ot tle Shaft Return Spr ina Throttle Shutter Thrott l e Shut t er St rew Loetr wa h er 2 Thrott le W ire Ret Strew Caake t Patkina Set i ej lr Parts KH 014387 02531 0137...

Page 23: ...g surfaces o n p iston s rings cylinders bearing s etc 4 Runnin g in period T he various wearing surfaces on pistons rings cylinders bear ings etc i n a n e w engin e have not been glazed a s they will be with continued operation and it i s in th i s period of R UNNING IN that spec ial care mus t be exercised other wise t he highly desired glaze will n ot be obtained A new wear ing surfac e that h...

Page 24: ...nde d 3 E very ZOO hours of r unn in g a R e peat procedures as mentione d und e r pa r ag r aph 2 a b c d Every 100 hours of running b Breaker points adjustme nts Ma gnetos are p rop erly adjus ted and timed be fo r e l eaving t h e factory T h e breaker point gap of B OSCH type 0 20 440200 1 should have an opening of 0 15 inc h at f ull s e pa r ation If the spa rk becomes weak after continued o...

Page 25: ...een out of us e fo r some time Loose s p a r k plug o r br oken spark p lug In this cas e a h i s sing noise will be h e a rd in c r ank ing e ngi ne du e t o escaping gas mixture on compressi on s t r oke Damage d cylinder head ga s ket or loo se cylin der h e a d This will likewi s e cause hissing n oise on compres si on s t r oke Piston rings stuc k in piston du e to c arbon a c cu m ulation 1 ...

Page 26: ...n e s tops F u el t a nk empty Wate r di r t or gum in gasoline Gasoline vapo riz ed in fue l lines due t o excessive hea t around engine Ai r vent hole in fu el tank c ap plugged E ngin e scored or s tuck due t o lack of oil 26 ...

Page 27: ...ive shaft 3 Hours 7 Remove and rep lace t ract ion belt I t Hours 8 Rem ove and replace id l e r s haf t o r bear ing Hour 9 Rem ove and replace rear support arms Hour 10 Rem ove and replace fuel tank 5 H ours I I Remove and replace rear seat support H our 12 R emove and repl ace hood 2 Hours 13 R emove and re pl ace thrott I e cabl e Hour 2 14 R em ove and rep I ace brake cab l e t Hour 15 Remove...